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TAKEUCHI TB280FR Hydraulic Excavator Operator’s Manual -PDF DOWNLOAD
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TAKEUCHI TB280FR Hydraulic Excavator Operator’s Manual -PDF DOWNLOAD
SERIAL NO:178500002
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Description
TAKEUCHI TB280FR Hydraulic Excavator Operator’s Manual -PDF DOWNLOAD
DESCRIPTION:
TAKEUCHI TB280FR Hydraulic Excavator Operator’s Manual -PDF DOWNLOAD
SERIAL NO:178500002
- How to read this parts manualThis manual describes operation. inspection and maintenance of the machine. as well as safety instructions to be heeded during these operations. If you have any questions about the machine, please contact a Takeuchl sales or service outlet.
- It is the owner or employer’s responsibility| to fully instruct each operator in the proper and safe operation of all equipment. All persons using this machine should thoroughly famiiiarize themselves with the contents of this manual. All operators must be instructed on the proper functions of the excavator before running the machine. Learn and practice correct use of the machine controls in a safe, clear area before operating this machine on a job site.
TABLE OF CONTENTS:
TAKEUCHI TB280FR Hydraulic Excavator Operator’s Manual -PDF DOWNLOAD
Cover
Safety alert symbol
Safety
Controls
Operation
Transport
Maintenance
Troubleshooting
Specifications
Options
California
cover ....................................................................................... 1 Safety alert symbol.......................................................................... 2 Signal words............................................................................. 3 Introduction............................................................................. 4 Foreword............................................................................. 4 Manual storage compartment........................................................... 4 Serial numbers....................................................................... 4 Machine description...................................................................... 5 Front, rear, left and right.......................................................... 5 Designated operations................................................................ 5 Features............................................................................. 5 Break-in period...................................................................... 5 Notes on reading this manual............................................................. 6 Safety....................................................................................... 11 General precautions...................................................................... 12 Precautions when preparing............................................................... 18 Precautions when starting................................................................ 22 Precautions when operating............................................................... 24 Precautions when stopping................................................................ 33 Precautions when transporting............................................................ 34 Precautions on maintenance............................................................... 36 Safety signs (decals).................................................................... 45 Controls..................................................................................... 51 Names of components...................................................................... 52 Covers................................................................................... 54 Starter key.......................................................................... 54 Side cover........................................................................... 54 Engine hood.......................................................................... 55 Tool case............................................................................ 55 Fuel lid............................................................................. 56 Fuel filler port..................................................................... 56 Fuse box cover....................................................................... 57 Cab...................................................................................... 58 Cab door............................................................................. 58 Emergency exit....................................................................... 58 Front window......................................................................... 59 Lower front window................................................................... 60 Side window.......................................................................... 60 Sun shade (If equipped).............................................................. 61 Emergency hammer (optional).......................................................... 61 Seat and seat belt....................................................................... 62 Seat ................................................................................ 62 Seat belt............................................................................ 63 Multi-information display................................................................ 64 Main Menu screen..................................................................... 64 Warning lamps........................................................................ 65 Indicators........................................................................... 66 Screen control key................................................................... 69 Screen navigation.................................................................... 70 Switching images..................................................................... 75 Switches................................................................................. 76 Starter switch....................................................................... 76 Engine shutdown switch............................................................... 76 Throttle controller.................................................................. 76 Horn button.......................................................................... 77 Deceleration button.................................................................. 77 Travel speed button.................................................................. 77 Auxiliary 1st switches............................................................... 78 Auxiliary 2nd/4th switch............................................................. 78 Third auxiliary hydraulic switch and button (If equipped)............................ 79 Auxiliary 2/4 select button (If equipped)........................................... 79 DPF manual regeneration/inhibit select switch........................................ 80 Light switch......................................................................... 82 Wiper switch......................................................................... 82 Washer switch........................................................................ 82 Attachment interference prevention switch............................................ 83 Automatic deceleration switch........................................................ 84 Power/Highland mode switch........................................................... 84 Detent mode switch (Auxiliary 1st).................................................. 85 Auxiliary 1st auto tank switch (If equipped)........................................ 85 Lift overload warning switch......................................................... 86 Beacon lamp switch................................................................... 86 Levers and Pedals........................................................................ 87 Safety lock lever.................................................................... 87 Operating levers..................................................................... 87 Blade lever.......................................................................... 88 Travel levers/pedals................................................................. 89 Boom offset pedal.................................................................... 89 Accessories.............................................................................. 90 Air conditioner (If equipped)........................................................ 90 Heater (If equipped)................................................................. 96 Ashtray.............................................................................. 97 Power supply socket.................................................................. 97 Interior light....................................................................... 98 Mirrors.............................................................................. 98 External power sockets .............................................................. 99 Radio (for cab)......................................................................100 Auxiliary hydraulic lines (If equipped)..............................................104 Operating the machine with an accumulator............................................109 Load safety device (If equipped).....................................................110 Fuel supply pump (If equipped).......................................................112 Operation....................................................................................113 Before starting operation................................................................114 Getting on or off the machine........................................................114 Walk-around inspection...............................................................114 Daily inspection.....................................................................114 Starting and stopping the engine.........................................................115 Before starting the engine...........................................................115 Starting the Engine..................................................................116 Warming up the engine................................................................117 Stopping the engine..................................................................117 Operating the machine....................................................................118 Lever pattern (ISO pattern)..........................................................118 Lever pattern (G pattern) (If equipped)..............................................119 Warming up the machine (hydraulic oil)...............................................120 Inspection after warm-up.............................................................121 Inspecting the attachment interference prevention system.............................122 Operating the travel levers/pedals...................................................123 Stopping travel......................................................................126 Attachment interference prevention device............................................126 Operating the working equipment......................................................128 Operating procedures.....................................................................130 Prohibited operations................................................................130 Cautions on operating................................................................133 Cautions on traveling on slopes .....................................................134 Getting out of mud...................................................................136 Operations possible with this machine................................................136 Parking the machine......................................................................138 Parking..............................................................................138 Inspection and checks after stopping the engine......................................138 Handling in cold climates................................................................139 Preparing for cold climates..........................................................139 Cautions after operations............................................................139 After the cold climate...............................................................139 Handling rubber crawlers.................................................................140 Prohibitions.........................................................................140 Cautions.............................................................................141 Preventing the rubber crawlers from coming off.......................................141 Transport....................................................................................143 Loading and unloading....................................................................144 Hoisting the machine.....................................................................146 Securing the machine.....................................................................148 Maintenance..................................................................................149 General..................................................................................150 Maintenance overview.................................................................150 Cautions on maintenance..............................................................150 Service data.............................................................................152 Fuel and lubricant table.............................................................152 Regularly replace the hydraulic oil..................................................156 List of consumables..................................................................157 List of tools (If equipped)..........................................................158 List of tightening torques...........................................................159 Safety-critical parts....................................................................160 Maintenance list.........................................................................162 Walk-around inspection...................................................................164 Inspecting by opening the engine hood and covers.....................................164 Inspecting by walking around the machine.............................................165 Inspecting while sitting in the operator’s seat......................................165 Daily inspection (every 10 hours).......................................................166 Inspecting and replenishing the coolant..............................................166 Inspecting and replenishing the engine oil...........................................167 Inspecting the water separator.......................................................168 Inspecting the fuel level............................................................168 Inspecting the hydraulic oil tank level and replenishing.............................169 Lubricating the working equipment....................................................171 After the initial 50 hours (only for new machines).......................................172 Replacing the engine oil and the oil filter..........................................172 Inspecting and adjusting the fan belt................................................174 Inspecting and adjusting the compressor belt (AC)....................................176 Every 50 hours...........................................................................178 Inspecting the crawler belt tension..................................................178 Lubricating the slew bearing.........................................................178 Draining the water from the fuel tank................................................179 Inspecting the battery fluid level and replenishing..................................180 After the initial 250 hours (only for new machines)......................................182 Replacing the hydraulic oil return filter............................................182 Replacing the pilot line filter......................................................183 Replacing the travel motor gear oil..................................................184 Every 250 hours..........................................................................185 Replacing the engine oil and the oil filter..........................................185 Inspecting and adjusting the fan belt................................................185 Inspecting and adjusting the compressor belt (AC)....................................185 Cleaning the air cleaner.............................................................186 Cleaning the radiator fins and the oil cooler fins...................................187 Cleaning the air filters (AC/Heater).................................................188 Cleaning the condenser (AC)..........................................................189 Inspecting the refrigerant (gas) level (AC)..........................................190 Every 500 hours..........................................................................192 Replacing the fuel filter............................................................192 Replacing the water separator filter.................................................193 Every 1000 hours.........................................................................194 Replacing the hydraulic oil return filter............................................194 Replacing the pilot line filter......................................................194 Replacing the travel motor gear oil..................................................194 Cleaning the engine cooling system...................................................194 Replacing the air cleaner element....................................................196 Replacing the air breather filter....................................................197 Inspecting and adjusting the engine valve clearance..................................197 Every 1500 hours.........................................................................198 Inspecting the crankcase breather system.............................................198 Cleaning the EGR cooler (cleaning the water side and exhaust air passage blower)....198 Every 2000 hours.........................................................................199 Lapping the engine valve seats (If necessary).......................................199 Every 3000 hours.........................................................................200 Inspecting the turbocharger (blow wash as necessary).................................200 Inspecting, cleaning and checking operation of the EGR valve.........................200 Cleaning the EGR lead valve..........................................................200 Inspecting and cleaning the DPF soot filter..........................................200 Inspecting the operation of the air intake throttle valve............................200 Inspecting and cleaning the fuel injector............................................200 Every 4000 hours.........................................................................201 Replacing the hydraulic oil and cleaning the suction strainer........................201 When required............................................................................204 Replacing the bucket teeth and the side cutters (If equipped)........................204 Replacing the bucket.................................................................206 Adjusting the gap between the bucket and arm (If equipped)...........................208 Inspecting and replenishing the windshield washer fluid..............................209 Draining the water from the water separator..........................................210 Lubricating the levers and pedals....................................................211 Tilting up the platform..............................................................212 Inspecting the rubber crawlers.......................................................214 Replacing the rubber crawlers........................................................215 Every 2 years............................................................................218 Replacing the receiver dryer.........................................................218 Maintenance during extended storage period...............................................219 Troubleshooting..............................................................................221 Symptoms that are not malfunctions.......................................................222 If the engine overheats..................................................................223 If the battery goes dead.................................................................224 If a fuse blows..........................................................................226 Inspecting and replacing the fuse....................................................226 Inspecting the fusible link..........................................................227 Restarting after adding fuel.............................................................228 Bleeding air from the fuel system....................................................228 If a warning lamp flashes................................................................230 Vehicle error code list..................................................................232 Engine error code list...................................................................234 Other symptoms...........................................................................242 Lowering the boom to the ground..........................................................245 Towing...................................................................................246 If the cab is damaged....................................................................247 Specifications...............................................................................249 Basic Specifications.....................................................................250 Machine dimensions.......................................................................252 Operating ranges.........................................................................254 Lifting Capacities.......................................................................257 Options......................................................................................265 General precautions......................................................................266 Safety precautions...................................................................266 Cautions when installing attachments.................................................266 Cautions when operating attachments..................................................267 Attachment combination table.............................................................268 Selecting a lever pattern................................................................269 Switching the lever pattern..........................................................269 Hydraulic breaker........................................................................270 Cautions on operating................................................................270 Replacing the hydraulic oil regularly................................................271 Travel alarm.............................................................................272 Optional equipment mass .................................................................273 Biodegradable oil........................................................................274 Replacing the hydraulic oil with biodegradable oil...................................274 Cab options..............................................................................275 California...................................................................................277
TAKEUCHI TB280FR HYDRAULIC EXCAVATOR OPERATOR’S MANUAL -PDF DOWNLOAD:
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