Taylor-Dunn MC-425-03 Operation Trouble Shooting Replacement Parts Manual PDF

Description

Taylor-Dunn MC-425-03 Operation Trouble Shooting Replacement Parts Manual S.NO 164548  – PDF DOWNLOAD

FILE DETAILS:

Taylor-Dunn MC-425-03 Operation Trouble Shooting Replacement Parts Manual S.NO 164548  – PDF DOWNLOAD

Language : English
Pages : 241
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Taylor-Dunn MC-425-03 Operation Trouble Shooting Replacement Parts Manual S.NO 164548  – PDF DOWNLOAD

MC-425-03 1
Table of Contents 5
Introduction 9
Who Should Read This Manual 11
Responsibilities 11
How to Use This Manual 12
How to Identify Your Vehicle 14
Taking Delivery 15
Safety Rules and Operating Instructions 17
Specifications 18
Safety Rules 19
Driver Training 20
Vehicle Controls 21
Operational Guidlines 26
Safety 26
Starting 26
While Driving 27
Loading/Unloading 27
Towing Loads 27
Parking 28
Towing this Vehicle 28
Fuses 29
Charging 30
Storing and Returning o Service 31
PM Checklist 32
Daily Inspection 33
Sever Duty 33
Charger Supplement 34
General Maintenance 47
Guidlines 48
Lubrication Chart 50
Front Axle 51
Inspect Front Wheel Bearings 52
Adjust Front Wheel Bearings 53
Front Axle Remove and Install 54
Front Axle Disassembly 56
Replace Front Wheel Bearings 57
Replace King Pins and Bushings 59
Replace Steering Knuckle 61
Steering 63
Front End Alignment 64
Inspect Ball Joints 67
Adjust Steering Gear 68
Remove Steering Column 70
Replace Steering Gear 71
Center Steering Gear 72
Pitman Shaft Alignment 72
Replace Ball Joints 73
Repair Steering Gear 76
Brakes 81
Inspect Service Brake 82
Inspect Parking Brake 84
Adjust Service Brakes 85
Adjust Brake Linkage 85
Adjust Parking Brake 87
Check Master Cylinder Fluid 88
Bleed the Brakes 89
Flush the Brake System 91
Replace Parking Brake Lining 92
Replace Front Brakes 93
Replace Rear Brakes 95
Replace Wheel Cylinder 97
Repair Brake Body 99
Replace Master Cylinder101
Repair Master Cylinder103
Throttle Linkage105
Motor107
Inspect Brushes108
Removal109
Inspection109
Disassembly109
Inspection109
Assembly112
Replacing Brushes113
Replacing Bearing113
Repairing Commutator114
Service Limits115
Transmission117
Check Oil Level118
Change Oil119
Motor Removal and Installation120
Rear Hub and Rotor121
Rear Axles122
Remove and Install Transmission124
Disassemble Primary Reduction126
Disassemble 3rd Member129
Assemble 3rd Member132
Pinion Gear Shimming136
Suspension139
Replace Rear Springs140
Replace Front Springs141
Replace Shocks142
Tires and Wheels143
Inspection144
Replace Tire144
Battery145
Cleaning146
Testing147
Watering148
Charging149
Removing150
Storage and Returning to Service151
Troubleshooting153
Test Equipment Required154
Important Instructions154
Definitions154
Testing Anti-Rolloff174
Voltage Reference175
Fault Codes176
Wiring177
Charger Troubleshooting180
Parts181
Front Axle/Steering/Brakes182
Steering Column/Linkage184
Steering Gear186
Front Suspension188
Transmission Assembly190
Transmission Gear Case192
Transmission Differential Case194
Rear Axle194
Rear Brakes196
Rear Suspension198
Motor200
Brake Lines202
Park Brake Linkage204
Brake Linkage206
Throttle Linkage208
Wheels and Tires210
Instrument Panel212
Speed Control Panel214
Misc Electrical216
Lighting System218
Seat Cushions and Deck220
Decals222
Frame224
Front Bumper226
Hitch226
Charger/Battery228
Appendix TOC229
Appendix A230
Appendix B231
Appendix C235
Appendix D238
Appendix E237

DESCRIPTION:

Taylor-Dunn MC-425-03 Operation Trouble Shooting Replacement Parts Manual S.NO 164548  – PDF DOWNLOAD

HOW TO USE THIS MANUAL:

This manual is organized into five main sections:

• INTRODUCTION:
• This section describes how to use this service manual and how to identify your vehicle.
• Safety Rules and Operating Instructions:
• This section outlines the safety and operational issues, location and operation of controls, and the operational checks that are to be performed on this vehicle. It also includes various subjects that should be included in the operator and service training program.
• Maintenance Service and Repair:
• This section gives specific information on the servicing of the vehicle and a schedule for maintenance checks.
• Electrical and Charger Troubleshooting: This section identifies the troubleshooting procedures for testing the electrical system and battery charger.
• Illustrated Parts: This section provides an illustrated view of various assemblies. The illustrations are accompanied by tables identifying the parts

G.B 24/01/25