TCM E820-3 Wheel Loader Operation & Maintenance Manual OW-62M-MAE – PDF DOWNLOAD

Description

TCM E820-3 Wheel Loader Operation & Maintenance Manual OW-62M-MAE – PDF DOWNLOAD

FILE DETAILS:

TCM E820-3 Wheel Loader Operation & Maintenance Manual OW-62M-MAE – PDF DOWNLOAD

Language : English
Pages : 298
Downloadable : Yes
File Type : PDF
Size: 3.42 MB

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DESCRIPTION:

TCM E820-3 Wheel Loader Operation & Maintenance Manual OW-62M-MAE – PDF DOWNLOAD

INTRODUCTION:

• Read this manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or machine damage.
• This standard specification machine can be operated under the following conditions without being modified. Atmospheric Temperature: -20 °C to 40 °C (-4 °F to 104 °F) Altitude: 0 m to 2000 m (0 ft to 6600 ft)
• In case the machine is used under conditions other than described above, consult your nearest TCM dealer.
• This manual should be considered a permanent part of your machine and should remain with the machine when you sell it. This machine is of metric design. Measurements in this manual are metric. Use only metric hardware and tools as specified.
• Right-hand and left-hand sides are determined by facing in the direction of forward travel.
• Write product identification numbers in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. If this manual is kept on the machine, also file the identification numbers in a secure place off the machine.
• Use only diesel fuel with quality specified in JIS K-2204, EN-590, ASTM D-975, GOST R52368 or GB252. Failure to use diesel fuel with quality as specified above may allow the engine to emit exhaust gas which cleanness can not conform to the requests in various relevant regulations. In addition, serious damage to the engine may result. Consult with your nearest TCM dealer for detailed information.
• Warranty is provided as a part of TCM support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you with the assurance that TCM will back its products where defects appear within the warranty period. In some circumstances, TCM also provides field improvements, often without charge to the customer, even if the product is out of warranty.
• Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.
• Only qualified, experienced operators officially licensed (according to local law) should be allowed to operate the machine. Moreover, only officially licensed personnel should be allowed to inspect and service the machine. The EC Declaration of conformity includes the machine without equipment unless fitted with equipments approved by TCM Corporation Refer to enclosed list for approved equipments. TCM Corporation will not cover conformity of machines fitted with OEM equipments.

Questions? Email us: [email protected]

TABLE OF CONTENTS:

TCM E820-3 Wheel Loader Operation & Maintenance Manual OW-62M-MAE – PDF DOWNLOAD

ENGINE EMISSION CONTROL LABEL 1
MACHINE NUMBERS 3
SAFETY S-1
Recognize Safety Information S-1
Understand Signal Words S-1
Follow Safety Instructions S-2
Prepare for Emergencies S-3
Wear Protective Clothing S-3
Protect Against Noise S-4
Inspect Machine S-4
General Precautions for Cab S-5
Use Handrails and Steps S-6
Never Ride Attachment S-6
Adjust Operator’s Seat S-6
Ensure Safety Before Rising from or
Leaving Operator’s Seat S-7
Fasten Your Seat Belt S-7
Move and Operate Machine Safely S-8
Handle Starting Aids Safely S-8
Operate Only from Operator’s Seat S-9
Jump Starting S-9
Investigate Job Site Beforehand S-10
Equipment of Head Guard, ROPS, FOPS S-11
Provide Signals for Jobs Involving Multiple Machines S-11
Keep Riders Off Machine S-12
Drive Safely S-12
Drive Machine Safely (Work Site) S-13
Drive Safely with Bucket Loaded S-14
Drive on Snow Safely S-14
Travel on Public Roads Safely S-15
Avoid Injury from Rollaway Accidents S-15
Avoid Accidents from Backing Up and Turning S-16
Avoid Positioning Bucket or
Attachment Over Anyone S-17
Avoid Tipping S-17
Never Undercut a High Bank S-18
Dig with Caution S-18
Perform Truck Loading Safely S-18
Avoid Power Lines S-19
Precautions for Operation S-19
Precautions for Lightning S-19
Object Handling S-20
Protect Against Flying Debris S-20
Park Machine Safely S-21
Store Attachments Safely S-21
Transport Safely S-22
Handle Fluids Safely−Avoid Fires S-23
Practice Safe Maintenance S-24
Warn Others of Service Work S-25
Support Machine Properly S-25
Stay Clear of Moving Parts S-26
Support Maintenance Properly S-26
Prevent Parts from Flying S-27
Prevent Burns S-27
Replace Rubber Hoses Periodically S-28
Avoid High-Pressure Fluids S-28
Prevent Fires S-29
Evacuating in Case of Fire S-30
Beware of Exhaust Fumes S-30
Precautions for Welding and Grinding S-30
Avoid Heating Near Pressurized Fluid Lines S-31
Avoid Applying Heat to Lines Containing
Flammable Fluids S-31
Remove Paint Before Welding or Heating S-31
Beware of Asbestos and Silicon Dust and Other
Contamination S-32
Prevent Battery Explosions S-32
Service Air Conditioning System Safely S-33
Handle Chemical Products Safely S-33
Dispose of Waste Properly S-34
SAFETY SIGNS S-35
COMPONENTS NAME 1-1
Components Name 1-1
Canopy Vehicle 1-1
Cab Vehicle (Optional) 1-2
OPERATOR’S STATION 1-3
Cab Features 1-3
Front Console 1-4
Right Console 1-5
Monitor Panel 1-6
Stop Indicator (Red) 1-7
Service Indicator (Yellow) 1-7
Parking Brake Indicator (Red) 1-8
Brake Oil Low Level Indicator (Red) 1-8
Discharge Warning Indicator (Red) 1-8
Overheat Indicator (Red) 1-9
Engine Oil Low Pressure Indicator (Red) 1-9
Air Filter Restriction Indicator (Red) 1-9
HST Warning Indicator (Red) 1-9
Engine Coolant Temperature Gauge 1-10
Fuel Gauge 1-10
Preheat Indicator (Yellow) 1-11
Turn Signal Indicator (Green) 1-11
High Beam Indicator (Blue) 1-11
Work Light Indicator (Yellow) 1-11
Clearance Light Indicator (Green) 1-11
Monitor Display 1-12
Forward/Reverse and Shift Position Indicator 1-13
F-N-R (Forward/Reverse) Position Indicator 1-13
Shift Position Indicator 1-13
Speedometer 1-14
Ride Control Indicator (Optional) 1-14
Machine Information Display 1-15
Shifting Item to Be Indicated on
Machine Information Display 1-16
Hour Meter 1-16
Odometer 1-16
HST Error Code Readout Switch 1-17
Error Code 1-18
Switches, Steering Wheel and Pedals 1-19
CONTENTS
F-N-R Lever 1-20
Neutral Lever Lock (F-N-R Lever) 1-20
Steering 1-21
Horn Switch 1-21
Turn Signal Lever 1-21
Dimmer Switch 1-21
Light Switch 1-22
Hazard Switch 1-23
Work Light Switch (Cab Vehicle) 1-24
Hi-Lo Selector Switch 1-25
Parking Brake Switch 1-26
Wiper Operation 1-27
Front Window Wiper Switch (Cab Vehicle) 1-28
Rear Window Wiper Switch (Cab Vehicle) 1-28
Accelerator Pedal 1-29
Brake/inching Pedal 1-29
Right Console (Front Attachment) 1-30
Loader Control Lever 1-31
Lever Locks 1-32
Right Console/Switch Panel 1-33
Key Switch 1-34
eco Mode Switch 1-34
Ride Control Switch (Optional) 1-35
Ride Control Operation 1-35
Heater (Optional) Operation 1-36
Heater Switch 1-36
Vent 1-36
Adjusting Operator’s Seat (Standard Type) 1-37
Components Name 1-37
1 Damper Adjustment 1-37
2 Fore-Aft Position Adjustment 1-37
Adjusting Operator’s Seat (Suspension Type) 1-38
Components Name 1-38
1 Suspension adjustment 1-38
2 Fore-Aft Position Adjustment 1-39
3 Armrest Angle Adjustment 1-39
4 Reclining Angle Adjustment 1-39
Seat Belt 1-40
Seat Pocket (Suspension Seat) 1-40
Fuse Box 1-41
ROPS Cab (Optional) 1-43
Room Light 1-45
Sun Visor (Optional) 1-45
Drink Holder 1-45
Coat Hook 1-46
Rear View Mirror 1-46
Room Rear View Mirror 1-46
FM/AM Radio (Optional) Operation 1-47
Controls on the Radio 1-47
Tuning Procedures 1-48
Station Presetting Procedure 1-48
Auto Station Presetting Procedure 1-49
Digital Clock Setting Procedure 1-49
Alarm Setting Procedure 1-49
Upper Switch Panel (Optional) 1-50
Rotary Beacon Switch (Optional) 1-50
Cab Door 1-51
Door Lock Knob 1-52
Door Open/Close Lever 1-52
Window Open/Close Levers 1-52
When Fully Opening the Door 1-53
Door Lock Disengage Lever 1-53
Articulation Lock Bar 1-54
Towing Pin 1-54
Engine Hood 1-55
Maintenance Side Cover 1-55
Steps 1-56
Vandal-Proof Devices 1-56
BREAK-IN 2-1
Observe Engine Operation Closely 2-1
OPERATING ENGINE 3-1
Inspect Machine Daily Before Starting 3-1
Check Before Starting 3-3
Starting Engine 3-5
Check After Starting 3-7
Using Booster Batteries 3-8
Warming Up Operation 3-10
Warming Up Operation in Cold Weather 3-11
Stopping Engine 3-12
DRIVING MACHINE 4-1
Driving Machine 4-1
Starting to Move 4-2
Parking Brake Switch 4-4
Drive Speed Change 4-5
Changing Forward/Reverse Drive Direction 4-5
Steering 4-6
Provisional Stop and Restart of Driving 4-7
Precautions for Driving on Slopes 4-9
Precautions to Be Taken if Machine Failure Occurs 4-10
Precautions for Driving Speeds 4-11
Stop 4-12
Parking 4-13
Emergency Evacuation 4-15
OPERATING MACHINE 5-1
Loader Control Lever 5-1
Lever Locks 5-2
Adjustment of Bucket Auto Leveler 5-3
Before Operation 5-4
Precautions for Operation 5-4
Ensure Safety When Operating on Road Shoulders 5-4
Avoid Overloading 5-5
Avoid Rapid Steering Changes and/or
Sudden Braking 5-5
Avoid Operation with Biased Loads 5-5
Excavation 5-6
Grading 5-8
Loading 5-9
Dozing 5-13
CONTENTS
Scooping 5-13
Removing Snow 5-14
Lifting Wheel Loader 5-14
Precautions for After Operations 5-15
TRANSPORTING 6-1
Transporting by Road 6-1
Transporting by Trailer 6-1
Loading/Unloading on Trailer 6-2
Transporting 6-4
Transporting Wheel Loader (Urgent Situation) 6-5
Towing Method 6-9
Lifting Machine 6-10
MAINTENANCE 7-1
Correct Maintenance and Inspection Procedures 7-1
Check the Hour Meter Regularly 7-2
Use Correct Fuels and Lubricants 7-2
Layout 7-3
Maintenance Guide Table 7-4
Preparations for Inspection and Maintenance 7-5
Lock Frames 7-6
Maintenance Side Cover 7-7
Engine Hood 7-8
Opening Engine Hood 7-8
Closing Engine Hood 7-8
Periodic Replacement of Parts 7-9
Maintenance Guide 7-10
A Greasing (See Page 7-19) 7-10
B Engine (See Page 7-22) 7-11
C Power Train (See Page 7-25) 7-11
D Hydraulic System (See Page 7-30) 7-12
E Fuel System (See Page 7-42) 7-12
F Air Cleaner (See Page 7-48) 7-12
G Cooling System (See Page 7-49) 7-13
H Electrical System (See Page 7-55) 7-13
I Brake System (See Page 7-65) 7-13
J Tire (See Page 7-68) 7-14
K Heater (Optional of Cab Vehicle) (See Page 7-74) 7-14
L Miscellaneous (See Page 7-75) 7-15
Kind of Oils 7-16
Grease 7-16
Engine Oil 7-16
Brake Oil 7-17
Transmission Oil, Axle Oil 7-17
Hydraulic Oil 7-17
Long-Life Coolant 7-18
A Greasing 7-19
B Engine 7-22
Check Engine Oil Level 7-22
Change Engine Oil 7-23
Replace Engine Oil Filter 7-24
C Power Train 7-25
Change Transmission Oil 7-25
Change Axle Oil 7-26
Check Oil Level 7-27
Clean Transmission Air Breather 7-28
Check Surrounding Areas Around Axles
and Covers for Oil Leaks 7-29
Clean Axle Housing Air Breather 7-29
D Hydraulic System 7-30
Inspection and Maintenance of Hydraulic Equipment 7-30
Check Hydraulic Oil Level 7-31
Change Hydraulic Oil/Clean Hydraulic Oil Tank 7-32
Change/Cleaning 7-32
Bleed Air from the Hydraulic System 7-33
Procedures 7-33
Clean Suction Filter 7-34
Replace HST Oil Filter Element 7-35
Replace Return Filter 7-37
Replacement 7-37
Check Hoses and Lines 7-39
Kinds of Hose/Line Fittings 7-41
Precautions for Use 7-41
E Fuel System 7-42
Check Fuel Level 7-42
Recommended Fuel 7-42
Refueling 7-42
Drain Water and Sediment from Fuel Tank 7-43
Check and Drain Water from Fuel Pre-Filter 7-44
Fuel Pre-Filter Drain Procedures 7-44
Clean Fuel Pre-Filter Element 7-45
Bleed Air from the Fuel System 7-45
Replace Fuel Filter Element 7-46
Check Fuel Hose 7-47
F Air Cleaner 7-48
Clean and Replace Air Cleaner Element 7-48
G Cooling System 7-49
Long Life Coolant (LLC) 7-49
Precautions for Handling Long Life Coolant (LLC) 7-50
Check Coolant Level 7-51
Check Fan Belt 7-52
Check Fan Belt Tension 7-52
Adjust Fan Belt Tension 7-52
Change Coolant 7-53
Clean Radiator and Oil Cooler 7-54
H Electrical System 7-55
Check Monitor Function and
All Other Instrument Operation 7-55
Check Work Lights 7-56
Check Horn, Backup Buzzer and Backup Light 7-56
Check Electrical Harnesses and Fuses 7-57
Check and Replace Fuse 7-57
Fuse Box 7-58
Battery 7-59
Precautions for Handling Batteries 7-59
In Case the Batteries Were Discharged 7-61
Method to Recharge the Removed Battery 7-62
Method to Replace with Charged
Auxiliary Batteries 7-62
Check Electrolyte Level 7-63
Check Electrolyte Specific Gravity 7-64
CONTENTS
I Brake System 7-65
Check Brake Oil Level 7-65
Check Right and Left Brake
Interlocking Performance 7-66
Check Brake Performance 7-66
Check Play in Brake Pedal Stroke 7-66
Check Parking Brake Force 7-67
Check Brake Disc (Service and Parking) 7-67
Change Brake Oil 7-67
J Tire 7-68
Check and Adjust Tire Pressure 7-68
Check Tire Pressure 7-68
Check Tire for Damage 7-69
Check Wheel Bolt Torque 7-69
Replace Tire 7-69
Tire Sizes to Be Used 7-70
Tire Rotation 7-71
Rotation Method 7-71
How to Check Wear Amount
(Tread Design Groove Depth) 7-71
Removal and Installation of Tire 7-72
Tire Wheel 7-73
K Heater (Optional of Cab Vehicle) 7-74
Check Heater for Any Damage 7-74
Check Heater Piping 7-74
L Miscellaneous 7-75
Check Bucket Bolt-On Cutting Edge
for Tightness and/or Wear 7-75
Replacement 7-75
Check and Replace Seat Belt 7-76
Check Canopy/Cab for Damage and
Mounting Bolts for Tightness 7-76
Check Windshield Washer Fluid Level
(Cab Vehicle) 7-76
Check Play in Steering Wheel Stroke 7-77
Check Accelerator Pedal Operation,
and Exhaust Gas Color and Noise 7-78
Exhaust Gas Color and Noise 7-78
Check Rearview Mirror and Inside Rearview Mirror 7-79
Check Steps and Handrails for
Damage and Tightness 7-79
Clean Engine Compartment and Hood 7-79
Check and Adjust Valve Clearance 7-80
Check Sound Absorbing Mat Around Engine 7-80
Check Fuel Injection Timing 7-80
Check Engine Compression Pressure 7-81
Check and Clean Starter and Alternator 7-81
Retighten Front Axle, Rear Axle and Transmission
Mounting Nuts 7-81
Tightening and Retightening Torque
of Nuts and Bolts 7-82
Nuts and Bolts Tightening Torque 7-83
Tightening Torque 7-83
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL
CONDITIONS 9-1
Maintenance Under
Special Environmental Conditions 9-1
Precautions for Maintenance
During Cold Weather Season 9-2
STORAGE 10-1
Storing Machine 10-1
Removing Machine from Storage 10-2
TROUBLESHOOTING 11-1
Troubleshooting 11-1
Engine 11-1
Control Lever 11-2
Hydraulic System 11-3
Drive Function 11-4
Others 11-5
SPECIFICATIONS 12-1
Specifications 12-1
OPTIONAL ATTACHMENTS 13-1
Handling Quick Coupler (Mechanical Type) 13-1
Handling Quick Coupler (Hydraulic Type) 13-3
INDEX 14-

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V