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TCM E820 Wheel Loader Service Manual SEW-617AE – PDF DOWNLOAD
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TCM E820 Wheel Loader Service Manual SEW-617AE – PDF DOWNLOAD
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Description
TCM E820 Wheel Loader Service Manual SEW-617AE – PDF DOWNLOAD
FILE DETAILS:
TCM E820 Wheel Loader Service Manual SEW-617AE – PDF DOWNLOAD
Language : English
Pages : 144
Downloadable : Yes
File Type : PDF
Size: 5.2 MB
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
TCM E820 Wheel Loader Service Manual SEW-617AE – PDF DOWNLOAD
FOREWORD:
- TCM offers a wide variety of wheel loaders which have been enthusiastically welcomed by users all
over the world. TCM Model E820 has also been popular, but we have newly modified a part of its
construction. To get the most of the loader, it is required that you become familiar with its features,
construction, operating and maintenance procedures. - This Service Manual explains the structure of the above loader for service personnel and shop workers.
We hope it will be your reference guide during servicing jobs. - The descriptions and specifications described in this manual are subject to change without notice .
TABLE OF CONTENTS:
TCM E820 Wheel Loader Service Manual SEW-617AE – PDF DOWNLOAD
0 SPECIFICATIONS 1
0 1 OUTER VIEWS 1
0 2 SPECIFICATIONS 2
1 ENGINE AND RELATED COMPONENTS 4
1 1 ENGINE 4
1 2 LUBRICATING SYSTEM 8
1 3 COOLING SYSTEM 9 • 1 4
FUEL SYSTEM , 12
INTAKE AND EXHAUST SYSTEM 14
1 6 ELECTRICAL SYSTEM 17
1 7 ENGINE CONTROL UNIT 19
2 POWER TRAIN 22
• 2 1 DRIVE UNIT · 23
2 2 TORQUE CONVERTER 27
2 3 TRANSMISSION 29
2 3 1 CLUTCH SHAFT 29
2 3 2 POWER FLOW 32
2 3 3 TRANSMISSION CONTROL VALVE 36
2 3 4 TRANSMISSION CONTROL 46
2 4 OIL CIRCULATION ROUTE 48
2 5 PROPELLER SHAFTS 50
2 6 DRIVE AXLES (FRONT AND REAR) 52
2 6 1 DRIVE AXLE 52
2 6 2 DIFFERENTIAL 55
2 7 WHEEL ASSEMBLY 57
2 7 1 TIRE 57
2 7 2 WHEEL 57
3 BRAKE SYSTEM 59
3 1 SERVICE BRAKE 61
3 1 1 GENERAL DESCRIPTION (BRAKE LINE) 61
3 1 2 BRAKE VALVE 67
3 1 3 DISK BRAKE 71
3 1 4 BRAKE OIL TANK 72
3 2 PARKING BRAKE 73
3 2 1 GENERAL DESCRIPTION (BRAKE LINE) 73
3 2 2 STOP VALVE (PARKING BRAKE VALVE) 76
3 2 3 SPRING CHAMBER 77
3 2 4 DISK BRAKE 78
4 STEERING SYSTEM 79
4 1 GENERAL DESCRIPTION 79
4 2 OIL CIRCULATION ROUTES 81
4 3 STEERING WHEEL UNIT 82
4 4 STEERING VALVE (ORBITROL) 83 •
4 5 PRIORITY VALVE 89
4 6 STEERING CYLINDER 94
5 FRAME AND COCKPIT 95
5 1 FRAME 95
5 2 CENTER HINGE PIN 96
6 HYDRAULIC SYSTEM 98
6 1 OIL CIRCULATION ROUTES (HYDRAULIC CIRCUIT DIAGRAM) 99
6 1 1 MAIN HYDRAULIC CIRCUIT 99
6 1 2 RETURN FILTER 101
6 2 PUMP 102
6 2 1 MAIN PUMP 102
6 2 2 CHARGING PUMP (BRAKE PUMP) 104
6 3 CONTROL VALVE 105
0 1 OUTER VIEWS 1
0 2 SPECIFICATIONS 2
1 ENGINE AND RELATED COMPONENTS 4
1 1 ENGINE 4
1 2 LUBRICATING SYSTEM 8
1 3 COOLING SYSTEM 9 • 1 4
FUEL SYSTEM , 12
INTAKE AND EXHAUST SYSTEM 14
1 6 ELECTRICAL SYSTEM 17
1 7 ENGINE CONTROL UNIT 19
2 POWER TRAIN 22
• 2 1 DRIVE UNIT · 23
2 2 TORQUE CONVERTER 27
2 3 TRANSMISSION 29
2 3 1 CLUTCH SHAFT 29
2 3 2 POWER FLOW 32
2 3 3 TRANSMISSION CONTROL VALVE 36
2 3 4 TRANSMISSION CONTROL 46
2 4 OIL CIRCULATION ROUTE 48
2 5 PROPELLER SHAFTS 50
2 6 DRIVE AXLES (FRONT AND REAR) 52
2 6 1 DRIVE AXLE 52
2 6 2 DIFFERENTIAL 55
2 7 WHEEL ASSEMBLY 57
2 7 1 TIRE 57
2 7 2 WHEEL 57
3 BRAKE SYSTEM 59
3 1 SERVICE BRAKE 61
3 1 1 GENERAL DESCRIPTION (BRAKE LINE) 61
3 1 2 BRAKE VALVE 67
3 1 3 DISK BRAKE 71
3 1 4 BRAKE OIL TANK 72
3 2 PARKING BRAKE 73
3 2 1 GENERAL DESCRIPTION (BRAKE LINE) 73
3 2 2 STOP VALVE (PARKING BRAKE VALVE) 76
3 2 3 SPRING CHAMBER 77
3 2 4 DISK BRAKE 78
4 STEERING SYSTEM 79
4 1 GENERAL DESCRIPTION 79
4 2 OIL CIRCULATION ROUTES 81
4 3 STEERING WHEEL UNIT 82
4 4 STEERING VALVE (ORBITROL) 83 •
4 5 PRIORITY VALVE 89
4 6 STEERING CYLINDER 94
5 FRAME AND COCKPIT 95
5 1 FRAME 95
5 2 CENTER HINGE PIN 96
6 HYDRAULIC SYSTEM 98
6 1 OIL CIRCULATION ROUTES (HYDRAULIC CIRCUIT DIAGRAM) 99
6 1 1 MAIN HYDRAULIC CIRCUIT 99
6 1 2 RETURN FILTER 101
6 2 PUMP 102
6 2 1 MAIN PUMP 102
6 2 2 CHARGING PUMP (BRAKE PUMP) 104
6 3 CONTROL VALVE 105
6 3 1 GENERAL DESCRIPTION 105
6 3 2 OPERATION 108
6 3 3 RELIEF VALVE 112
6 4 VALVE CONTROLS 114
6 5 OIL TANK 115
7 LOAD HANDLING SYSTEM 116
7 1 BOOM, BELLCRANK AND BUCKET 117
7 1 1 GENERAL DESCRIPTION 117 • 7 1 2 BUCKET 120
7 1 3 BUCKET LEVELER 121
7 2 CYLINDERS 122
7 2 1 BOOM CYLINDER 122
7 2 2 BUCKET CYLINDER 122
• 8 ELECTRIC SYSTEM 125
8 1 LIGHTING EQUIPMENT 125
8 2 METERS AND SWITCHES 126
8 2 1 MONITOR LAMPS (CLUSTER GAUGE UNIT) 126
8 2 2 LIGHTING SWITCH 129
8 2 3 TURN SIGNAL SWITCH 129
6 3 2 OPERATION 108
6 3 3 RELIEF VALVE 112
6 4 VALVE CONTROLS 114
6 5 OIL TANK 115
7 LOAD HANDLING SYSTEM 116
7 1 BOOM, BELLCRANK AND BUCKET 117
7 1 1 GENERAL DESCRIPTION 117 • 7 1 2 BUCKET 120
7 1 3 BUCKET LEVELER 121
7 2 CYLINDERS 122
7 2 1 BOOM CYLINDER 122
7 2 2 BUCKET CYLINDER 122
• 8 ELECTRIC SYSTEM 125
8 1 LIGHTING EQUIPMENT 125
8 2 METERS AND SWITCHES 126
8 2 1 MONITOR LAMPS (CLUSTER GAUGE UNIT) 126
8 2 2 LIGHTING SWITCH 129
8 2 3 TURN SIGNAL SWITCH 129
8 3 ELECTRIC CIRCUIT DIAGRAM 130
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
