TEREX AERIALS SELF-PROPELLED VERTICAL LIFT TV20 SERVICE MANUAL

Description

TEREX AERIALS SELF-PROPELLED VERTICAL LIFT TV20 SERVICE MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS:

TEREX AERIALS SELF-PROPELLED VERTICAL LIFT TV20 SERVICE MANUAL – PDF DOWNLOAD

Introduction iii
Machine Specifications iv
Primary Machine Components v
Undercarriage Components vii
Lubrication Chart viii
Lubrication Diagram ix
Transportation and Emergency Procedures
Transporting the Unit 1-3
Moving of the 2034 Link 1-3
Fork Lifting of the 2034 Link 1-3
Truck Transport of the 2034 Link 1-3
Single Point Lifting Hook (option) 1-3
Unloading Procedures 1-4
Emergency System and Procedures 1-5
Emergency Lowering with Hand Pump 1-5
Emergency Drive 1-5
Emergency Procedures 1-6
Hydraulic System
Hydraulic Fluid 2-3
Handling Precautions 2-3
Fluid Recommendations 2-3
Hydraulic Fluid Analysis 2-3
System Flushing Procedure 2-4
Hydraulic System Components 2-5
Hydraulic Fluid Reservoir 2-5
Hydraulic Pump 2-5
Control Valve Assembly 2-5
System and Steer Relief Valves 2-6
Lift Valve 2-6
Lift Lockout Valve 2-6
Steer Valve 2-6
High Speed Valve 2-6
Forward and Reverse Drive Valves 2-7
Counterbalance Valves (Drive) 2-7
Cylinders 2-7
Drive Motors 2-7
Limit Switch 2-7
Electrical System
Battery 3-3
Battery Maintenance (In Storage) 3-3
Battery Maintenance (In Use) 3-3
Battery Preventive Maintenance 3-3
Battery Replacement 3-4
Battery Charger 3-4
Movement Alarm (Optional) 3-4
Tilt Alarm (Optional) 3-4
Descent Alarm (Optional) 3-5
Automatic Warning Beacon (Optional) 3-5
Relays 3-5
Mechanical Components
Undercarriage 4-3
Tires 4-3
Changing Tires 4-3
Wheels And Lug Nuts 4-4
Front Hub Assembly 4-4
Repacking Front Wheel Bearings 4-4
Drive Motors 4-4
Steer Cylinder Seal Replacement 4-4
Brake Cylinder Seal Replacement 4-5
Hoses and Cables 4-5
Boom 4-5
Boom Lift Cylinder 4-5
Boom Lift Cylinder Removal 4-6
Boom Lift Cylinder Replacement 4-6
Boom Lift Cylinder Seal Replacement 4-7
Boom And Parallel Arm Pivot Pin Replacement 4-7
Boom And Parallel Arm Pivot Pin Bushing Replacement 4-8
Lift Cylinder Holding Valve Replacement 4-8
Cushion Cylinder Replacement 4-8
Troubleshooting
General Troubleshooting Tips 5-3
Troubleshooting Chart 5-4
Maintenance
Maintenance Schedule 6-3
General Maintenance Tips 6-3
First Three Months of Operation 6-3
Routine Servicing · 6-3
Daily Service 6-4
Monthly Service 6-4
Weekly Service 6-4
Semi-Annual Service 6-5
Annual Service 6-5
Four Year Interval Service 6-5
Shift Operational Checklist 6-6
Weekly Operational Checklist 6-8
Monthly Operational Checklist 6-9
Semi-Annual Operational Checklist 6-10

IMAGES PREVIEW OF THE MANUAL:

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