TEREX AERIALS TB110E ELECTRIC BOOM (SPECIAL) SERVICE MANUAL – PDF

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TEREX AERIALS TB110E ELECTRIC BOOM (SPECIAL) SERVICE MANUAL 17153 – PDF DOWNLOAD

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TABLE OF CONTENTS:

TEREX AERIALS TB110E ELECTRIC BOOM (SPECIAL) SERVICE MANUAL 17153 – PDF DOWNLOAD

INTRODUCTION

MACHINE SPECIFICATIONS

MACHINE COMPONENT LOCATOR

• Undercarriage Component Locator
• Superstructure Component Locator
• Boom Component Locator
• Platform Component Locator

LUBRICATION CHART

LUBRICATION DIAGRAM

SECTION 1: TRANSPORTATION AND EMERGENCY PROCEDURES

• Transporting the Machine
• Towing Procedures
• Truck or Trailer Transport
• Unloading Procedures
• Emergency System and Procedures
  • Emergency Pump
  • Unpowered Emergency Movement
  • Emergency Lowering

SECTION 2: HYDRAULIC SYSTEM

• Hydraulic Fluid
• Handling Precautions
• Fluid Recommendations
• Fluid Contamination Checks
• System Flushing Procedure
• Hydraulic System Components
  • Electro-Proportional Circuit
  • Hydraulic Pump
  • Hydraulic System Pressure Adjustment
  • Emergency Pump
  • Emergency Pump Adjustment
  • Ground Valve Bank Assembly
  • Inlet Section
  • End Cover (Adapter Manifold)
  • Main Valve Segment
  • Hydraulic Circuit Line Check
  • Drive Valve Manifold – Two Wheel Drive
  • Axle Extend Valve Assembly
  • Relief Valves
  • Check Valves
  • Hydraulic Fluid Reservoir
  • Hydraulic Reservoir Maintenance
  • Hydraulic Filters
  • Return Filter
  • High Pressure Filter
• Boom Lift System
• Boom Telescope (Extend) System
• Superstructure Swing System
• Platform Rotate System
• Platform Leveling System
• Steer System
• Axle Extend System
• Hydraulic Swivel

SECTION 3: ELECTRICAL SYSTEM

• Electrical System
  • Battery Packs
  • Batteries
  • Battery Maintenance (In Storage)
  • Battery Maintenance (In Use)
  • Battery Preventive Maintenance
  • Battery Replacement
  • Battery Pack Replacement
  • Motor
  • Movement Alarm
  • Tilt Alarm
  • Tilt Alarm Test
  • Tilt Alarm Adjustment
  • Relays
  • Circuit Breakers
  • Limit Switches
  • Emergency Pump
  • Emergency Stop Button
  • Pendant Switch Removal
  • Ground Control Cabinet Switch Removal
  • Platform Console Switch Removal
  • Drive/Steer Controller
  • Boom Telescope Controller
  • Boom/Swing Controller
  • Creep Speed Adjustments
  • Battery Chargers

SECTION 4: MECHANICAL COMPONENTS

• Mechanical Components
  • Changing Tires
  • Wheels and Lug Nuts
  • Drive Hub Assembly
  • Steer Cylinder Pins
  • Steer Cylinder
  • Steer Arm Pin
  • Tie Rod Assembly
  • Superstructure
  • Hoses and Cables
  • Miscellaneous Equipment
• Boom Disassembly and Assembly
• Boom Telescope (Extend) Cylinder
• Checking Holding Valves
• Boom Wire Rope Adjustment and Replacement
• Wear Pads
• Platform Level Cylinders
• Axle Extend Assembly and Cylinder
• Mechanical Axle Stop
• Axle Tube Assembly Replacement
• Hydraulic Jack Replacement

SECTION 5: MAINTENANCE SCHEDULE

• Maintenance Schedule
• General Maintenance Tips
• Routine Servicing
• Shift Service
• Monthly Service
• Semi-Annual Service
• Four Year Interval Service
• Shift Operational Checklist
• Weekly Operational Checklist
• Monthly Operational Checklist
• Semi-Annual Operational Checklist

SECTION 6: TROUBLESHOOTING

• General Troubleshooting Tips
• Troubleshooting Chart

S.S 04/24