TEREX AERIALS TB86 SELF-PROPELLED BOOM LIFT SERVICE & MAINTENANCE MANUAL – PDF

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TEREX AERIALS TB86 SELF-PROPELLED BOOM LIFT SERVICE & MAINTENANCE MANUAL 17159 – PDF DOWNLOAD

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TABLE OF CONTENTS:

TEREX AERIALS TB86 SELF-PROPELLED BOOM LIFT SERVICE & MAINTENANCE MANUAL 17159 – PDF DOWNLOAD

INTRODUCTION

MACHINE SPECIFICATIONS

MACHINE COMPONENT LOCATOR

• Undercarriage Component Locator
• Superstructure Component Locator
• Base Boom Component Locator
• Mid Boom Component Locator
• Tip Boom Component Locator
• Jib Boom Component Locator
• Platform Component Locator

LUBRICATION CHART

LUBRICATION DIAGRAM

SECTION 1: TRANSPORTATION AND EMERGENCY PROCEDURES

• Transporting the Unit
• Truck or Trailer Transport
• Unloading Procedures
• Emergency System and Procedures
  • Emergency Electrical Pump
  • Unpowered Emergency Movement
  • Emergency Lowering

SECTION 2: HYDRAULIC SYSTEM

• Hydraulic Fluid
• Handling Precautions
• Fluid Recommendations
• Fluid Contamination Checks
• System Flushing Procedure
• Hydraulic System Functional Description
• Hydraulic System Components
  • Electro-Proportional Circuit
  • Main Hydraulic Pump
  • Hydraulic Pump Adjustment
  • Main Pump Replacement
  • Emergency Pump
  • Emergency Pump Adjustment
  • Ground Valve Bank Assembly
  • Main Valve Segment
  • Drive Valve Manifold – 2WD
  • Drive Valve Manifold – 4WD
  • Toggle Switch on the Pendant Control
  • Platform Control Handle (Joystick)

SECTION 3: DRIVE SYSTEM

• Drive System Components
  • Drive Motor
  • Drive Valve Segment
  • Drive Valve Manifold – 2WD
  • Drive Valve Manifold – 4WD
  • Toggle Switch on the Pendant Control
  • Platform Control Handle (Joystick)

SECTION 4: ELECTRICAL SYSTEM

• Electrical System
  • Battery
  • Battery Maintenance (in Use)
  • Battery Preventive Maintenance
  • Battery Replacement
  • Movement Alarm
  • Tilt Alarm
  • Tilt Alarm Test
  • Tilt Alarm Adjustment
  • Relay
  • Circuit Breaker
  • Limit Switch
  • Emergency Pump
  • Emergency Stop Button
  • Remote Control Pendant Switch Removal
  • Ground Control Cabinet Switch Removal
  • Platform Console Switch Removal
  • Platform Control Board
  • Electronics Control Module

SECTION 5: MECHANICAL COMPONENTS

• Mechanical Components
  • Tires
  • Changing Tires
  • Wheels and Lug Nuts
  • Drive Hub Assembly
  • Steer Cylinder Pins
  • Steer Cylinder
  • Steer Cylinder Seal Replacement
  • Tie Rod Assembly
  • Tie Rod Assembly Replacement
  • Superstructure
  • Platform
  • Hoses and Cables
  • Miscellaneous Equipment
  • Boom
  • Boom Pivot Pin and Bushing Replacement
  • Wear Pads
  • Base Boom Tap Wear Pad Replacement
  • Moving Anchor Wear Pad Replacement
  • Mid Boom Top Front Wear Pad Replacement
  • Mid Boom Rear Wear Pad Replacement
  • Tip Boom Top Front Wear Pad Replacement
  • Boom Lift Cylinder
  • Lift Cylinder Pivot Pin Replacement
  • Lift Cylinder Seal Replacement
  • Bench Replacement Of Lift Cylinder Seals
  • Counterbalance Valve Inspection
  • Jib Boom Removal
  • Jib Boom Installation
  • Boom Telescope Cylinder
  • Telescope Cylinder Removal
  • Telescope Cylinder Seal Replacement
  • Telescope Cylinder Installation
  • Counterbalance Valve Inspection
  • Platform Level Cylinders
  • Platform Level Cylinder Pin Replacement
  • Level Cylinder Seal Replacement
  • Platform Leveling Procedure
  • Bleeding the Platform Leveling Circuit

SECTION 6: MAINTENANCE

• General Maintenance Tips
• First Three Months of Operation
• Routine Servicing
• Shift Operational Checklist
• Weekly Operational Checklist
• Monthly Operational Checklist
• Semi-Annual Operational Checklist

SECTION 7: TROUBLESHOOTING

• General Troubleshooting Tips
• Error Code Description
• Troubleshooting Chart

INDEX

APPENDIX

S.S 04/24