Terex Crane RT500 Parts Manual 12261-269 – PDF DOWNLOAD

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Terex Crane RT500 Parts Manual 12261-269 – PDF DOWNLOAD

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Terex Crane RT500 Parts Manual 12261-269 – PDF DOWNLOAD

Language : English
Pages : 294
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Terex Crane RT500 Parts Manual 12261-269 – PDF DOWNLOAD

2 CARRIER FRAME, FUEL TANK
2.1) Fenders, Decks Assembly
2.3) Frame Machining (Tier-3)
2.4) Frame Machining (Tier-4i)
2.5) Rear Axle Assembly
2.7) Front Axle Assembly
2.8) Fuel Tank 80 gal
2.9) Hydraulic Axle Lock-Out
2.11) Axle Lock-Out Cylinder
2.12) Pintle Hook
2.13) Frame W/Outriggers (Tier-3)
2.15) Frame W/Outriggers (Tier-4i)
3 OUTRIGGERS
3.1) Outrigger Assembly
3.2) Outrigger Beam Assembly
3.3) Outrigger Beam Assembly (Option)
3.4) Outrigger Jack Cylinder
3.5) Outrigger Extend Cylinder
3.6) Outrigger Valve (Selector)
3.7) Outrigger Pads
3.8) Frame With Outriggers
3.9) Outrigger Sensor Installation
3.11) Sensor Mount Assy
5 CARRIER AXLES & WHEELS
5.1) Planetary Axles
5.2) Housing Group-Front Axle
5.3) Housing Group-Rear Axle
5.4) Brake Group Front & Rear Axles
5.5) Carrier Assembly, Differential
Front Axle
5.7) Carrier Assembly, Differential
Rear Axle
5.9) Hub & Shaft Group Front Axle
5.13) Hub & Shaft Group Rear Axle
5.17) Wheels & Tires
6 CARRIER ENGINE (CUMMINS)
6.1) Engine Installation (Cummins)
6.2) Engine Installation (Cummins)
6.3) Engine Installation (Cummins)
6.4) Engine Installation (Cummins)
6.5) Engine Installation (Cummins)
6.6) Engine Installation (Cummins)
6.7) Engine Installation (Cooling Assembly)
6A CARRIER ENGINE (CUMMINS)
6A.1) Engine Installation (Cummins)
6A.2) Engine Installation QSB6.7, 173HP,
Tier 3 Cummins Engine
6A.5) Shift Valve Assembly
PARTS GROUPS
7 TRANSMISSION
7.1) Transmission (Dana)
7.2) Converter Group
7.4) Converter & Transmission Case
7.6) R, 3rd, F & 2nd Clutch Group
7.8) Low 1st Clutch Group
7.10) Pressure Valve, Pump & Oil Filter
7.12) Control Valve Assy
7.13) Pump Adapter
7.14) Pump Disconnect
7.15) Drive Plate Group
9 DRIVE SHAFTS
9.1) Drive Shafts
10 BRAKES
10.1) Brake Line System
10.4) Air Supply Assembly
10.6) Air Brake Kit
11 STEERING
11.1) Steering System
11.2) Steering Control Unit
11.3) Steering Cylinder – Front
11.4) Steering Cylinder – Rear
11.5) Steering Type Selector Valve Hydraulics
11.6) Steering Valve
12 SUPERSTRUCTURE
12.1) Superstructure
12.2) Swing Bearing
13 COUNTERWEIGHT
13.1) Counterweight
22 SWING SYSTEM
22.1) Swing Drive, Braden
22.2) Swing Reduction Unit, Braden
22.3) Swing Motor, Eaton
24 PUMP DRIVE CASE
24.1) Hydraulic Pumps
24.2) Hydraulic Pump (Boom, Tele, Winch)
24.3) Hydraulic Pump (Swing, Steering & Outriggers)
RT500
06/2012
25 HYDRAULIC SYSTEM
25.1) Lower Hydraulics Hydraulic Reservoir
25.2) Lower Hydraulics Hydraulic Reservoir
25.3) Lower Hydraulics Diverter Valve
25.4) Lower Hydraulic Assembly
25.6) Lower Hydraulics Outrigger Valves
25.10) Upper Hydraulics
25.14) Upper Hydraulics Winch Valve
25.15) Upper Hydraulics Boom Valve (Front)
25.16) Upper Hydraulics Boom Valve (Rear)
25.17) Upper Hydraulics Cab
25.18) Priority Valve
25.19) Swing Drive
25.20) Upper Hydraulics Swing Valve
25.21) Boom CYL Hold Valve
25.22) Upper Hydraulics Relief Valve
25.23) Upper Hydraulics Pressure Reducer Valve
25.24) Upper Hydraulics Winch Hydraulics
25.25) Swivel Assembly
25.27) Swivel Assembly (Option)
25.29) Center Swivel Assembly (Lower)
25.30) Rotary Manifold
25.31) Upper Hydraulic Assembly Extend Cylinder
25.32) Remote Transmission Filter
27 OPERATOR’S CAB & MACHINERY HOUSING
27.1) Operator’s Cab
27.4) Operator’s Cab
27.5) Operator’s Cab
27.6) Operator’s Cab
27.7) Operator’s Cab
27.8) Operator’s Cab Wipers
27.9) Operator’s Cab Wipers
27.10) Operator’s Cab, Front Windshield
27.11) Operator’s Cab, Roof Hatch
27.12) Operator’s Cab, Door
27.13) Crane Cab Cableway Assembly
27.14) Operator’s Seat
27.15) Engine Housing
28 OPERATOR’S CONTROLS
28.1) Transmission Shifter Control
28.2) Directional Signal Control
28.3) Swing Brake Control
28.4) Swing Brake Control
28.5) 360 deg. House Lock
28.6) Cab Throttle Control
28.8) Arm Module Assemblies
28.9) Right Arm Assembly Single Axis
28.10) Left Arm Assembly Single Axis
28.11) Right Arm Assembly Double-Axis
28.12) Left Arm Assembly Double-Axis
28.13) Boom Control
28.14) Control Module
PARTS GROUPS
30 MARKING
30.1) Marking Decals
31 HEATER
31.1) A/C & Heater Options
31.2) Hydraulic A/C & L.P Heater
31.5) Hoses & Mounting Kit (Option 1)
31.7) Hose ASSY. Evap. Comp. (Option 1)
31.8) Hose ASSY. Drier To Evap. (Option 1)
31.9) Hose ASSY – 6 HYD Case Drain (Option 1)
31.10) Kit, MD 9037/47/57 MTG (Option 1)
31.11) Suburban Assembly Heater (Option 2)
31.13) No Heater Includes Cover (Option 3)
31.14) Deluxe A/C & Flameless Heat (Option 4)
31.15) Kit, Cab Assy (Option 4)
31.16) Hydraulic Drive Unit (Option 4)
31.19) Hose & Drive MTG Kit (Option 4)
31.20) Thermostat Assembly
31.21) Schematic, Electrical Air And Oil
Heat Systems
31.22) Schematic, Oil Heat Model 9057
Effective 1/08
33 ELECTRICAL SYSTEM
33.1) Dash Assembly
33.2) Dash Assembly
33.3) Battery Assembly
33.5) Slip Ring, 53 Circuit W/ Air
33.9) Collector Ring
33.10) Circuit Breaker
33.11) Electrical System Lights & Relay Panel
33.12) Electrical System Lights & Relay Panel
33.13) Electrical System Lights & Relay Panel
33.14) Axle Centering Light Assembly
33.15) Optional Lights
33.16) Fuses
33.16) Wire Harnesses
33.17) Electrical Schematic Lower
33.21) Lower Schematic (Option)
33.24) Upper Electrical Schematic
33.29) Upper Schematic (Option)
33.32) Ladder Schematic
39 HYDRAULIC TELESCOPING BOOM
39.1) 110’ Boom
39.8) 110’ Boom Extend Cylinder
39.9) 110’ Boom Hold Valve
39.10) 110’ Boom Hoist Cylinder
RT500
06/2012
PARTS GROUPS
54 FILTERS
54.1) Filter Kit
55 RECOMMENDED SPARE PARTS
55.1) Recommended Spare Parts List
56 OPTIONAL
56.1) 3RD Wrap Indicator
56.2) Emergency Shutdown Kit
56.3) Spark Arrestor Muffler
39A JIBS
39A.1) Offsettable Jib Assembly (33’ – 57’)
39A.2) Offsettable Jib Assembly (32’)
39A.3) Jib Stowage Assembly
37A.5) Jib Stowage Assembly
39A.7) Anti-Two Block Jibs
40 HYDRAULIC WINCH
40.1) Winch Valve
40.2) Winch Motor
40.4) Hydraulic Winch (Braden)
40.6) Winch Cable Roller
40A ATTACHMENT OPTIONS
40A.1) Auxiliary Winch
40A.2) Auxiliary Winch Valve
40A.3) Auxiliary Boom Head Sheave
40A.4) Anti-Two Auxiliary Sheave
44 HOOK BLOCKS, BALLS
44.1) Hook Block, 3 Sheave / 30 Ton
44.2) Hook Block, 4 Sheave / 30 Ton
44.3) Hook Block, 4 Sheave / 40 Ton
44.4) Hook Block, 5 Sheave / 55 Ton
44.5) Hook Block, 6 Sheave / 50 Ton
44.6) Overhaul Ball, 240# / 250#
45 WIRE ROPE, PENDANTS, REEVING
45.1) Wire Rope
51 OPERATOR CAB
51.1) Operator’s Cab Lights and Safety Devices
52 RATED CAPACITY INDICATOR (RCI 510)
52.1) RCL Assembly, ORPS
52.3) RCI 510 Assembly
52.5) Computer MG500
52.7) Greer RCI 510 Reel
52.8) Greer RCI 510 RCI Assembly (Option)
52.10) Greer RCI 510 Computer (Option)
52.11) Greer RCI 510 Reel (Option)
RT500
06/2012

S.V 07/24