Terex Crane RT500 Tier 3 Export & RTS00-1 Tier 4i Operator’s Manual 12261-270 PDF

Description

Terex Crane RT500 Tier 3 Export & RTS00-1 Tier 4i Operator’s Manual 12261-270 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane RT500 Tier 3 Export & RTS00-1 Tier 4i Operator’s Manual 12261-270 – PDF DOWNLOAD

Language : English
Pages : 310
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane RT500 Tier 3 Export & RTS00-1 Tier 4i Operator’s Manual 12261-270 – PDF DOWNLOAD

Introduction 5
Construction and Industrial Equipment Product Safety 5
Nomenclature 7
Intended Use 8
Bulletin Distribution and Compliance 9
Contacting Manufacturer 10
Transfer of Machine Ownership 11
Safety 13
Safety Introduction 13
Alert System 14
General Safety 18
Safety Sign Maintenance 18
Safety Sign Locations 19
Workplace Safety 30
Effects of Wind Conditions 37
Lightning Storm 39
Lock Out & Tag Out 40
Access/Egress 42
Personal Safety 47
Seat Belts 48
Assembly 49
Step Installation 49
Spooling Wire Rope on Drums 50
Hoist-Line Reeving 54
Cable Reeving 57
Side Stow Jib 58
Description Of Machine and Controls 63
Universal Symbol Identification 63
Upper Controls and Instruments 67
Upper Controls and Instruments-Tier 4i 76
Inspection 87
Pre-Start Inspection 87
Wire Rope Inspection Record 91
Crane Boom 92
Operating Instructions 95
Emergency Engine Shutdown 95
General Operational Issues 97
Operator Shutoff Devices 97
Table of Contents
P/N 12261-270 REVISED: November 2011 i
Operating the Unit 98
Starting the Engine 98
Cold Weather Starting 99
Jump-Starting an Engine with Booster Cables 100
Operating the Engine 101
Making a Typical Lift 102
Arm and Hand Signals 109
Load Rating Chart Interpretation 111
“On-Tires” Lift 120
Unusual Operating Conditions 122
Moving the Unit 126
Vehicular Operation 126
Traveling around the Jobsite 129
Transportation 131
Transporting the Crane 131
Maintenance 133
Lubrication Chart 133
Exhaust Spark Arrestor Muffler 134
Cold Weather Package Specifications 136
Cold Weather Package Recommendations 141
Maintenance Introduction 145
Machine Maintenance Checklist 146
Engine Maintenance 149
Engine Radiator Maintenance 151
Transmission Maintenance 152
Axle Maintenance 154
Tire Maintenance 156
Wheel Removal & Installation Procedure 160
Air System Maintenance 162
Brake System 164
Brake Bleeding Procedure 167
Turntable and Swing Pinion 171
Swing Reducers 173
Hydraulic System Maintenance 174
Hydraulic Oil Requirements 179
Cable Lubrication Methods 186
Electrical System Battery Check 190
Electrical System Collector Ring 194
Contents
ii P/N 12261-270 REVISED: November 2011
Wire Rope and reeving 195
Air Dryer 197
Slider Pads 198
Storage 199
Machine Storage 199
Engine Storage 201
Transmission Storage 204
Restoration to Service 205
Restoring Engine to Service 206
Restoring Transmission to Service 207
Chrome Cylinder Rod Storage 208
Specifications 211
Wire Rope Specifications 211
Troubleshooting 213
General Procedure 213
Hydraulic – General 214
Operator Controls 215
Axles 216
Steering Circuit 217
Alternator 221
Starter 222
Brakes 223
Parking Brake 224
Air Pressure 225
Swing Circuit 226
Boom Hoist Circuit 227
Boom Telescope Circuit 228
Winch Circuit 229
Outrigger Circuit 231
Pumps 232
Control Valves 236
Relief Valves 237
Fluid Motor 238
Cylinders 239
Cylinder Leakage 240
Excessive Heating of Oil In Circuit 242
Electrical Controls 243
Propane Heater 244
P/N 12261-270 REVISED: November 2011 iii
Maintenance Free Battery Testing 247
Anti Two Block System 249
Service / Parts 251
Valve Adjustments 251
Outrigger Position Sensors 257
Swing Relief Valve Adjustment 259
Rotary Manifold 260
Steering Priority Valve Adjustment 263
Boom Alignment and Adjustment 265
Boom Chain Adjustment 269
Axle Lockout System 273
Swing Brake Control Adjustment 275
Ring Gear Bolting Sequence 278
Torque Wrench Extensions 280
Welding Instructions 281
Hydraulic Cylinders 283
Wire rope and reeving 288
Cable Sockets 293
Appendix 297
Conversion Tables 297
Average Weight of Materials 301
Torque Specs -SAE & Metric 304
Greer RCI 510 Operator’s Manual 306
Greer Element VGA Operator’s Manual 307
Contents
iv P/

S.V 07/24