Terex Demag Crane CC 2500-1 Operation Manual – PDF DOWNLOAD

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Terex Demag Crane CC 2500-1 Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Demag Crane CC 2500-1 Operation Manual – PDF DOWNLOAD

Language : English
Pages : 508
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Demag Crane CC 2500-1 Operation Manual – PDF DOWNLOAD

Manufacturer’s Specifications 1
Foreword 1
1 Safety Instructions 3
1 1 General 3
1 2 Intended Use 5
1 3 Operating Conditions and Computed Design of the Crane 9
1 3 1 General 9
1 3 2 Classification of the Crane 9
1 3 3 Classification of the Engines 11
1 3 4 Workplace Ergonomics 13
1 3 5 Load and Utilisation of the Crane 13
1 3 6 Required Ambient Conditions 15
1 3 7 Service Life 17
1 3 8 Standards and Calculation Regulations 19
1 3 9 Dangers to Air Traffic 21
1 4 Safety Regulations 23
1 4 1 Organisational Measures 25
1 4 2 Personnel Selection and Qualifications 27
1 4 3 Particular Hazards 29
1 4 3 1 Electrical Energy 29
1 4 3 2 Gas, Dust, Steam, Smoke 37
1 4 3 3 Crushing / Collision 37
1 4 3 4 Snagging / Dragging 37
1 4 3 5 Crushing / Shearing 39
1 4 3 6 Danger Due to Slipping, Tripping, Falling 39
1 4 4 Combination of Hazards with Combined Operation of Two
or More Cranes 43
1 4 4 1 Operating Areas of Several Cranes Overlap 43
1 4 4 2 Several cranes raising a load together 45
1 4 5 Before Crane Operation 47
1 4 6 During Operation of the Crane 51
1 4 7 Following Crane Operation 61
1 4 8 When Assembling and Dismantling Crane Components 63
1 5 Hand Signals 67
1 5 1 General Hand Signals 69
1 5 2 Hand Signals for Working Movements 71
1 5 3 Hand Signals for Driving Movements 73
1 6 Power Supply Failure 75
Index
059−1000−080 2
2 Structure of the Crawler−mounted Crane 3
2 1 Overview 3
2 2 Superstructure 5
2 3 Undercarriage 7
2 4 Counterweight dolly 9
2 5 Boom Variants 11
2 6 Technical description 15
2 6 1 Chassis 15
2 6 2 Superstructure 15
2 6 3 Additional equipment (options) 17
2 6 4 Hook Blocks 17
2 6 5 Technical Data 19
2 6 6 Hydraulic Pumps 23
2 7 Safety−Relevant Components 25
2 7 1 Ladders and Cat Walks 25
2 7 2 Headlights 27
2 7 3 Emergency Exit 27
2 8 Signs and Symbols 29
2 8 1 Signs in the Crane Operator’s Cab 29
2 8 2 Signs and Symbols on the Superstructure 33
2 8 3 Safety Signs 35
4 Crane Operator’s Cab 3
4 1 Controls in the Crane Operator’s Cab 3
4 2 Control lever 5
4 3 Add−on console 13
4 3 1 General arrangement of construction consoles 13
4 3 2 Display and operating elements on the ad−on consoles 15
4 3 3 Display and Control Console LLD System 19
4 3 4 Display and operating console for monitoring of engine 21
4 4 Side panel 33
4 5 Side panel, seat bracket 35
4 6 Radio remote control 37
4 7 Mobile Control Panel for Emergency Control 39
4 8 Entering/leaving the cab 41
4 9 Tilting the cab 43
4 10 Adjustment of the crane operator’s seat 45
Index
059−1000−080 3
5 Engine and Drive 3
5 1 Engine control 5
5 2 Starting 7
5 2 1 Before starting 7
5 2 2 Starting Procedure 9
5 2 3 Starting Aid 11
5 2 4 To be Observed Following Starting 13
5 2 5 Warming Up the Hydraulic System 15
5 2 6 Warming−up Procedure 15
5 2 7 Checks with the Diesel Engine Running 17
5 2 8 Instructions for Operation 19
5 2 9 Switching Off 19
5 3 Automatic Driving 19
6 Driving the Crawler−Mounted Crane 3
6 1 General 3
6 1 1 Main Driving Direction 3
6 1 2 Requirements for Road Surface Conditions 5
6 1 3 Regulations for Driving Operation 5
6 2 Controlling the Undercarriage 9
6 2 1 Control Movements 9
6 2 2 Control Movements for Tailing Operation 9
6 2 3 Options for Controlling the Driving Speed 11
6 3 Driving without Load on the Horizontal and Angled
Road Surface 13
6 3 1 General 13
6 3 2 Driving without Load 15
6 4 Driving with Load on a Horizontal and Graded Road
Surface 17
6 4 1 General 17
6 4 2 Driving with Load on Horizontal, Even Terrain
( 0 35 Slope) 19
6 4 3 Driving with Load on Inclined, Even Territory
(
0 35 incline) 23
7 Slewing and Braking the Superstructure 3
7 1 Speed Control 3
7 2 Slewing 5
7 3 Braking the Superstructure 7
7 4 Mechanical locking of the holding brake in opened
position 9
Index
059−1000−080 4
8 Operating the Safety Equipment 3
8 1 IC−1 crane control 3
8 1 1 Load limit device (LMI) 5
8 1 1 1 Function 5
8 1 1 2 Bridging the Load Limit Device 11
8 1 1 3 LMI fault code table 15
8 1 2 Description of the Monitor Screens and Function Keys 35
8 1 2 1 Opening Screen 35
8 1 2 2 Symbols ”Main menu of the Display and operating console
of the LLD system”(LLD screen) 35
8 1 2 3 Symbol ”Main Menu of the Display and Operating Console
of the Engine and Crane Operating System”(MOT screen) 37
8 1 2 4 ”System Settings”Screen 41
8 1 2 5 ”Set Crane Type”Screen 41
8 1 2 6 ”Set display”screen 43
8 1 2 7 ”LLD”Screen 45
8 1 2 8 ”MOT”screen 55
8 1 3 Operating the LLD System 57
8 1 3 1 Switching On 57
8 1 3 2 Entering the Operating Mode 59
8 1 3 3 Setting the Configuration Programs for Crane Erection 67
8 1 3 4 Configuration operation 73
8 1 4 ”View table” screen 75
8 1 5 ”Operating Range Limit”Screen 79
8 1 5 1 Switching On 79
8 1 5 2 Setting up the Various Limits 81
8 1 6 Display of the ground pressure 87
8 1 7 ”Data logger” screen (data recorder) 89
8 1 8 ”Parameters” Screen 95
8 1 9 Load Monitoring Assembly 109
8 1 10 Gradient and Slewing Angle Display 111
8 1 11 Troubleshooting 113
8 1 11 1 ”Error messages” screen 115
8 1 12 ”CAN”screen 119
8 1 13 ”I/O” Screen 121
8 1 14 ”Function diagnostics”screen 123
8 1 15 Malfunction Procedure 125
8 1 15 1 Fault−free Operation / Malfunction 125
8 1 15 2 Failure of the Crane Control (CAN Stop) 125
8 1 15 3 Failure of a Monitor 125
8 2 Limit Switches 127
8 2 1 Hoist Limit Switch 127
8 2 2 Lower Limit Switch 131
8 3 Dead man’s handle switching 133
Index
059−1000−080 5
9 Working with the Crane Equipment 3
9 1 Preparations 3
9 1 1 Positioning the Crane 3
9 1 2 Working Instructions 9
9 1 3 Wind Speeds − Dynamic Pressure 9
9 1 3 1 Permitted wind speeds with crane operation 11
9 2 Selection of functions for crane operation 17
9 2 1 Allocation of the control lever 17
9 2 2 Selection of functions 19
9 3 Configuring the crane equipment 21
9 3 1 Simultaneous Operation of Derricking Gear (E) and Luffing
Gear 1 (W1) 21
9 3 2 Simultaneous Operation of Derricking Gear ”E” and Luffing
Gear ”W2” 21
9 3 3 Simultaneous Operation of Luffing Gear 1 (W1) and Luffing
Gear 2 (W2) 23
9 4 Operating the Reeving Winch 25
9 4 1 General 25
9 4 2 Operation 25
9 5 Crane Operation 27
9 5 1 Selection of winches during crane operation 27
9 5 1 1 Operating the Derricking Gear (E) 27
9 5 1 2 Simultaneous Operation of Derricking Gear (E) and Hoist 1
(H1) 27
9 5 1 3 Operating Range of the Main Boom 27
9 5 2 Operating luffing gear 1 (W1) 29
9 5 2 1 Simultaneous Operation of Luffing Gear 1 (W1) and Hoist 2
(H2) 29
9 5 2 2 Operating Range of the Fly Jib 29
9 5 2 3 Luffing gear 1 as hoist 3 (optional equipment) 29
9 5 3 Luffing gear 2 (W2)operation 31
9 5 3 1 Simultaneous Operation of Luffing Gear 2 (W2) and Hoist
Gear 1 (H1) 31
9 5 3 2 Operating Range of the Main Boom 31
9 5 4 Crane Operation with Double Hook Block, Hoist 1 and Hoist 2
in Combined Operation 33
9 5 4 1 Preparing for Operation 33
9 5 4 2 Operation at Normal Speed 37
9 5 4 3 Operation at High Speed 37
9 5 5 Operation with 2 reeved hook blocks 41
Index
059−1000−080 6
10 Working with the Superlift 3
10 1 Description of the Superlift 3
10 2 Modus operandi 5
10 3 Safety instructions for working with the Superlift 7
10 4 Operating the crane without the Superlift counterweight 11
10 5 Operating the crane with the Superlift counterweight 13
10 5 1 With standard Superlift equipment 13
10 5 2 With variable Superlift equipment 23
11 Operating the Heating and Ventilation 3
11 1 Operating the Heating 3
11 1 1 Controls 5
11 2 Heating operation 7
11 2 1 Setting the timer 7
11 2 2 Heating operation without preselection with ignition ”OFF” 9
11 2 3 Heating operation without preselection with ignition ”ON” 11
11 2 4 Heating operation with preselection 13
11 2 5 Safety Equipment 17
11 3 Operating the air conditioning system 19
11 3 1 Controls 19
12 Parking the Crane 3
12 1 Wind Speeds 3
12 2 Lowering the Boom System 7
13 Emergency operation 3
13 1 Emergency control system with the mobile control panel 3
14 Radio Remote Control 3
14 1 General 3
14 2 Preparations for Assembly using the Radio Remote Control 3
14 3 Tabular Collation of the Assembly Procedures 7
14 3 1 Assembly Procedures on the Superstructure 7
14 3 2 Assembly Procedures on the Chassis 7
14 3 3 Assembly Procedures on the Counterweight Dolly 9
14 3 4 Assembling the Counterweight (GGW) 9
14 4 Assembly Procedures in Case of Radio Remote Control
Failure 11
14 4 1 Virtual radio remote control 11
14 4 2 Manual operation for the assembly procedures 13
14 5 Tabular Collation of the Assembly Procedures in case of
Radio Remote Control Failure 15
14 5 1 Assembly Procedures on the Superstructure 15
14 5 2 Assembly Procedures on the Chassis (UW) 15
14 5 3 Assembly Procedures on the Counterweight Dolly (GW) 17
14 5 4 Assembling the Counterweight (GGW) 19

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