Terex Lift 51-19M Handler with telescopic boom Operator Manual – PDF

Description

Terex Lift 51-19M Handler with telescopic boom Operator Manual – PDF DOWNLOAD

The Terex Lift 51-19M Handler Operator Manual is a comprehensive guide for operating the telescopic boom machinery. It offers detailed instructions, safety protocols, and troubleshooting tips in a convenient PDF format for efficient use and maintenance.

FILE DETAILS:

Terex Lift 51-19M Handler with telescopic boom Operator Manual – PDF DOWNLOAD

Language : English
Pages : 82
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Lift 51-19M Handler with telescopic boom Operator Manual – PDF DOWNLOAD

INTRODUCTION 3
SYMBOLS 4
Sec. A GENERAL REMARKS
A-1 MACHINE REFERENCES 6
A-1.1 Machine position 6
A-1.2 Labels and warning plates applied
on the machine 7
A-1.3 Explanation of the different symbols
used on the machine 10
A-2 MACHINE IDENTIFICATION 11
A-2.1 Machine model and type 11
A-2.2 Manufacturer 11
A-2.3 Machine identification plates 11
A-2.4 Chassis serial number 11
A-2.5 Identification plates of the main parts 11
A-3 ALLOWED USE 12
A-3.1 Allowed use 12
A-3.2 Improper use 12
A-3.3 Applicable standards 12
A-4 GENERAL DESCRIPTION 13
A-4.1 List of the main components 13
A-4.2 Description of the main components 14
A-4.3 Optional Accessories 14
A-5 TECHNICAL DATA AND
PERFORMANCE 15
A-5.1 Main dimensions 15
A-5.1.1 Characteristic angles 15
A-5.2 Weight 15
A-5.3 Speed 16
A-5.4 Payload and reach 16
A-5.5 Diesel engine 16
A-5.6 Electric system 16
A-5.7 Machine noise levels 16
Sec. B SAFETY
B-1 GENERAL REMARKS 18
B-2 QUALIFICATIONS OF THE PERSONNEL
IN CHARGE 18
B-2.1 Qualification of the operator 18
B-2.2 Qualification of the maintenance staff 18
B-2.3 Working garments 19
B-2.4 Personal protection equipment 19
B-3 SAFETY PRECAUTIONS 19
B-3.1 Job site 19
GENERAL INDEX
B-3.2 Getting ready to work 19
B-3.3 During work or maintenance 20
Sec. C OPERATING INSTRUCTIONS
C-1 BEFORE GETTING INTO THE
MACHINE 22
C-2 GETTING INTO THE MACHINE 23
C-2.1 Getting into the cab 23
C-2.2 Adjusting the seat 24
C-2.3 Fastening the safety seat belts 24
C-2.4 Adjusting the steering column 25
C-2.5 Adjusting the rear view mirrors 25
C-3 Operator Cab 27
C-3.1 Controls and instruments 27
C-3.2 Engine controls and instruments 28
C-3.2.1 Ignition switch 28
C-3.2.2 Forward/reverse speed selector switch 28
C-3.2.3 Turn signals – lights – horn switch. 29
C-3.2.4 Brakes 30
C-3.2.5 Accelerator control 30
C-3.2.6 Hydraulic gearbox 31
C-3.2.7 Steering mode selection 31
C-3.2.8 Auxiliary drive controls 32
C-3.3 Light instruments and indicators 33
C-3.3.1 Light instruments 33
C-3.3.2 Light indicators 33
C-3.4 Control lever 34
C-3.4.1 Selecting the function 35
C-3.4.2 Boom controls 36
C-3.4.3 Emergency stop 36
C-3.4.5 Lifting/lowering the boom 37
C-3.4.6 Tilting the attachment coupling plate
forward/back 38
C-3.4.7 Extending/retracting the boom 39
C-3.4.8 Quick-coupling the attachments 40
C-3.4.9 Side-shifting 41
C-3.4.10 Fork swaying 42
C-4 SETUP 43
C-4.1 Before starting the engine 43
C-4.2 Starting the engine 43
C-4.3 Jump-starting the engine 44
C-4.4 Disconnecting the battery 45
C-4.5 Starting the machine 45
C-4.6 Stopping and parking the machine 46
C-5 USING THE HANDLER 47
C-5.1 Using the load charts 47
C-5.2 Overload warning system display 48
C-5.3 Handling loads 49
C-5.3.1 Adjusting the forks 49
C-5.3.2 Working phases 50
C-5.4 Replacing the attachment 51
C-6 TRANSPORTING THE MACHINE 52
C-6.1 Moving a disabled machine 52
C-6.2 Road or site transfer 52
C-6.3 Lifting the machine 53
C-6.4 Transporting the machine on other
vehicles 53
C-6.5 Parking and storage 54
C-6.5.1 Short inactivity 54
C-6.5.2 Machine storage 54
C-6.6 Machine disposal 54
Sec. D MAINTENANCE
D-1 LUBRICANTS – HEALTH AND
SAFETY PRECAUTIONS 56
D-2 ORDINARY MAINTENANCE 57
D-3 MAINTENANCE and Repairs 59
D-3.1 Disconnecting the battery 59
D-3.2 Access to the engine and fuel tank
compartments 60
D-3.3 Greasing 61
D-3.4 Tires and wheels 62
D-3.5 Brakes 62
D-3.5.1 Checking the brake oil level 62
D-3.6 Engine air filter 63
D-3.7 Engine cooling system 64
D-3.8 Checking the oil level in the reservoir 65
D-3.9 Checking and changing the oil filter
in the suction line 66
D-3.9.1 Transmission oil filter 66
D-3.9.2 Service oil filter 66
D-3.10 Oil level in the differential gears 67
D-3.10.1 Front differential gear 67
D-3.10.2 Rear differential gear 67
D-3.11 Oil level in the (front and rear) wheel
reduction gears 68
D-3.12 Steering/ Tire Alignment 69
D-3.13 Adjusting the sensor distance 70
D-3.14 Adjusting the sliding pads of the
telescopic elements 71
D-4 ELECTRIC SYSTEM 72
D-4.1 Battery 72
D-4.2 Fuses 73
D-4.3 Lamps 73
D-5 REFUELING 75
D-5.1 Refueling 75
D-5.2 Product specifications 75
D-5.2.1 Engine oil 75
D-5.2.2 Lubrication oils and filtering elements 75
D-5.2.3 Fuel 76
D-5.2.4 Greases 76
D-5.2.5 Engine coolant 76
D-6 FAULTS AND TROUBLESHOOTING 77
D-6.1 Fault – Cause – Solution 77
Sec. E TABLES AND ENCLOSURES
E-1 TORQUE WRENCH SETTINGS 79

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