Terex T270/T280 Operator/Service & Parts Manual 833018 – PDF DOWNLOAD

Description

Terex T270/T280 Operator/Service & Parts Manual 833018 – PDF DOWNLOAD

Language : English
Pages : 108
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Operator's Manual Table of Contents..............................................................  2
Serial Number Registration.......................................................................  4
Introduction.....................................................................................  5
	Introduction.................................................................................  5
	Description of Equipment.....................................................................  5
General Safety...................................................................................  6
	Hazard Classification........................................................................  6
	Safety Sign Locations........................................................................  7
	Accident Prevention..........................................................................  8
	Unauthorized Welding.........................................................................  8
	Fueling......................................................................................  8
	Electrical Safety............................................................................  9
	Battery Hazards..............................................................................  9
	Beware of Traffic Hazards....................................................................  9
	Receipt of Delivery Checklist................................................................ 10
	Transport & Towing........................................................................... 11
	Setup........................................................................................ 11
Operating Instructions........................................................................... 13
	Starting the Engine/Generator Set............................................................ 13
	Loading Instructions......................................................................... 14
	Voltage Selector Switch Operation............................................................ 14
	Potentiometer (Voltage Adjustment)........................................................... 16
	Murphy Cascade Controller.................................................................... 16
	Murphy iGuard Controller..................................................................... 16
	Overcurrent Protection....................................................................... 17
	Shutdown Procedures.......................................................................... 17
	Wet Stacking................................................................................. 18
Torque Specifications............................................................................ 19
	SAE Fastener Torque Chart.................................................................... 19
	Metric Fastener Torque Chart................................................................. 19
	Generator Torque Specifications.............................................................. 20
Service & Parts Catalog.......................................................................... 21
	Introduction................................................................................. 22
	How to Read Your Serial Number............................................................... 23
	Service and Parts Catalog Table of Contents.................................................. 27
	Section 1 • Safety Rules..................................................................... 25
		Personal Safety.......................................................................... 26
		Workplace Safety......................................................................... 26
		Parts Stocking List...................................................................... 30
			Required Parts....................................................................... 30
		How To Order Parts....................................................................... 31
			Service Parts fax Order Form......................................................... 32
	Section 2 • Specifications................................................................... 33
		SAE Fastener TorqueChart................................................................. 35
		Metric FastenerTorque Chart.............................................................. 35
		Generator Torque Specifications.......................................................... 36
	Section 3 • Scheduled Maintenance Procedures................................................. 37
		Observe and Obey......................................................................... 37
		About This Section....................................................................... 37
		Pre-Delivery Preparation................................................................. 38
			Fundamentals......................................................................... 38
			Instructions......................................................................... 38
		Maintenance Schedules.................................................................... 39
			Cummins Lubrication and Maintenance Service Intervals................................ 39
			John Deere Lubrication and Maintenance Service Intervals............................. 40
			Newage Generators Maintenance Schedule............................................... 41
	Section 4 • Troubleshooting.................................................................. 43
		Observe and Obey......................................................................... 43
		Before Troubleshooting................................................................... 43
		Troubleshooting Guide.................................................................... 44
		Electrical Troubleshooting............................................................... 49
			5 Components that cause voltage related problems..................................... 49
			Potentiometer........................................................................ 49
			Voltage Regulator.................................................................... 49
			Voltage Selector Switch.............................................................. 49
			Overcurrent Relay.................................................................... 49
			Generator............................................................................ 49
			Procedure for testing generator with no output....................................... 49
			Procedure for changing the magnetic pick-up sensor................................... 50
			Procedure for changing the voltage potentiometer..................................... 51
	Section 5 • Schematics....................................................................... 53
		Observe and Obey......................................................................... 53
		Before Troubleshooting................................................................... 53
		About This Section....................................................................... 53
		Control Panel Wiringfor Murphy Cascade ControllerDrawing #ES100029 (Standard) Rev A...... 54
		Control Panel Wiringfor Murphy iGuard ControllerDrawing #EU0004 Rev A.................... 55
		Distribution Panel Wiring
for "H" Series Single Phase Control
Drawing #ES100010 Rev A.... 56
		Three Position Stack Switch Wiring
Drawing #ES100026 Rev A............................... 57
		Overcurrent Relay WiringDrawing #ES100006 Rev A.......................................... 58
		Generator Wiring BreakdownDrawing #ES100007 Rev A........................................ 59
		Standard Generator Wiring
for "H" Series
Drawing #ES100030 Rev A......................... 60
		Idle-Run Wiring (Cummins)Drawing #ESES100039 Rev A....................................... 61
	Section 6 • Decals........................................................................... 63
		Figure 6-A Decals Rev A.................................................................. 64
	Section 7 • Base Components.................................................................. 67
		Figure 7-A Base Components Rev A......................................................... 68
		Figure 7-B Base Components Rev A......................................................... 72
	Section 8 • Cabinet Components............................................................... 77
		Figure 8-A Cabinet Components - Panels Rev A............................................. 78
		Figure 8-B Cabinet Components - Doors Rev A.............................................. 80
	Section 9 • Control Box Components........................................................... 83
		Figure 9-A Control Panel - Upper T180C Rev A............................................. 84
		Figure 9-B Control Panel - Upper T180 & T230J Rev A...................................... 86
		Figure 9-C Control Panel - Lower T180C, T180J & T230J Rev A.............................. 88
	Section 10 • Distribution Panel.............................................................. 91
		Figure 10-A Distribution Panel Rev A..................................................... 92
		Figure 10-B
Generator Rev A.............................................................. 94
	Section 11 • Engine & Genset Components...................................................... 97
		Figure 11-A
Engine Genset Assembly - Cummins QSL9-G2 - T270C Rev A....................... 98
		Figure 11-B
Engine Genset Assembly - John Deere 6081HF070 - T280J Rev A..................100
	Section 12 • Trailer Components..............................................................103
		Figure 12-A Trailer Components Rev A.....................................................104
	Section 13 • Options.........................................................................107
		Figure 13-A Options List Rev A...........................................................108

S.S 04/24