Terex TA25 & TA27 Articulated Dumptruck Shop Manual – PDF DOWNLOAD

Description

Terex TA25 & TA27 Articulated Dumptruck Shop Manual

FILE DETAILS:

LANGUAGE:ENGLISH
PAGES:544
DOWNLOADABLE:YES
FILE TYPE:PDF

TEREX TA25 & TA27 ARTICULATED DUMPTRUCK SHOP MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Terex TA25 & TA27 Articulated Dumptruck Shop Manual

PURPOSE:
To advise potentially hazardous condition.

DETAIL:

It has been brought to our attention that ‘Viton’ material used in manufacture of oil seals and ‘O’ rings, produces
a highly corrosive acid (Hydrofluoric) when subjected to temperatures above 315° C.
The resulting contamination can have extreme consequences on human tissue since it is almost impossible to remove after contact.
We therefore recommend the following procedure when it is necessary to inspect any equipment that has been subjected to a high temperature i.e. fire.
a. Visually inspect for any gaskets or seals which have suffered from heat; they will appear black and sticky.
b. If this is affirmed – Do Not Touch
c. Make enquiries to ascertain the material composition. Any Fluoro-elastomer (Viton, Fluorel or Tecmoflon) should be considered dangerous but natural rubber and nitrile are non-hazardous.
d. If Fluoro-elastomer seals have been used, then the affected area MUST be decontaminated before undertaking further work.
e. Disposable Heavy Duty Gloves (Neoprene) MUST be worn and the affected area decontaminated by washing thoroughly with Limewater (Calcium Hydroxide solution).
f. Any cloths, residue and gloves used MUST be safely discarded after use.
Note: Burning of the discarded items is NOT RECOMMENDED, except in an approved incineration process where the gaseous products are treated by alkaline scrubbing.

TABLE OF CONTENTS:

Terex TA25 & TA27 Articulated Dumptruck Shop Manual

000 GENERAL INFORMATION
0000 Technical Data – TA25 1461 Rev 1
0000 Technical Data – TA27 1522 Rev 1
100 CHASSIS
0010 Frames 1462 Rev 2
0020 Articulation and Oscillation Pivot – Pre May 2000 Production 1463 Rev 1
0020 Articulation and Oscillation Pivot – From May 2000 Production 1994
0040 Hood and Mounting – Pre October 1998 Production 1464 Rev 1
0040 Hood and Mounting – From October 1998 Production 1805
0070 Fenders and Mounting – Pre July 1999 Production 1465 Rev 2
0070 Fenders and Mounting – From July 1999 Production 1995
110 ENGINE
0030 Engine and Mounting 1466 Rev 1
0040 Kysor DST Fan 1518
0050 Air Cleaner – Pre May 1999 Production 1468
0050 Air Cleaner – From May 1999 to March 2000 Production 1806
0050 Air Cleaner – From March 2000 Production 1996
0080 Exhaust Brake 1469 Rev 1
120 TRANSMISSION
0010 Transmission and Mounting 1470 Rev 2
130 DRIVELINES
0010 Front and Rear Drivelines 1471 Rev 2
140 FRONT AXLE GROUP
0020 Axle Group (Hub) (Refer to Section 160-0030) –
0040 Wheel Rim and Tyre (Refer to Section 160-0050) –
0060 Differential Drive Head (Refer to Section 160-0020) –
150 CENTRE AXLE
0020 Differential Drive Head 1472
160 REAR AXLE GROUP
0020 Differential Drive Head 1473
0030 Axle Group (Hub) 1474
0050 Wheel Rim and Tyre 1475
165 BRAKE PARTS
0010 Brake Parts – Rear 1476
0020 Brake Parts – Front – Pre March 2000 Production (Refer to Section 165-0010) –
0020 Brake Parts – Front – From March 2000 Production 1961
170 PARKING BRAKE
0010 Parking Brake and Mounting 1477
180 SUSPENSION SYSTEM
0020 Front Suspension 1479
0021 Air Spring 1480
0022 Levelling Valve 1481
0040 Rear Suspension 1482 Rev 1
2 SM 1523 Rev 4 6-00
TABLE OF CONTENTS
Section No. Description SM No.
190 ELECTRICAL SYSTEM
0000 Circuit Diagrams – Pre June 1999 Production 1483
0000 Circuit Diagrams – From June 1999 Production 1808 Rev 1
0270 Switches and Sensors – Pre March 2000 Production 1484
0270 Switches and Sensors – From March 2000 Production 1989
200 FUEL SYSTEM
0040 Fuel Tank, Lines and Mounting – Pre April 2000 Production 1485 Rev 1
0040 Fuel Tank, Lines and Mounting – From April 2000 Production 1997
210 COOLING SYSTEM
0000 Cooling System 1486
0040 Radiator and Mounting 1487
0060 Transmission Oil Cooler 1488 Rev 1
0100 Hydraulic Oil Cooler 1489 Rev 1
220 STEERING SYSTEM
0000 Steering System Schematic 1492
0050 Steering Pump (Refer to Section 230-0050) –
0090 Steering Valve – Pre October 1999 Production 1494 Rev 2
0090 Steering Valve – From October 1999 Production 1998
0105 Priority Valve 1478
0120 Steering Cylinder – Pre October 1999 Production 1495
0120 Steering Cylinder – From October 1999 Production 1933
0140 Emergency Valve 1807
230 BODY SYSTEM
0000 Body System Schematic – Up to unit Serial Number A7581428 1496 Rev 1
0000 Body System Schematic – From unit Serial Number A7581429 1991
0040 Hydraulic Tank 1497
0050 Tandem Pump 1493
0060 Body Control Valve – Up to unit Serial Number A7581428 1498 Rev 1
0060 Body Control Valve – From unit Serial Number A7581429 1992
0081 Body Control Joystick 1953
0121 Pilot Supply Valve 1954
0130 Body Cylinder – Up to unit Serial Number A7581428 1501 Rev 1
0130 Body Cylinder – From unit Serial Number A7581429 1956
250 BRAKING SYSTEM
0000 Air Braking System Schematic – Pre March 2000 Production 1502 Rev 2
0000 Air Braking System Schematic – From March 2000 Production 1999
0000 Hydraulic Braking System Schematic – Pre March 2000 Production 1503
0000 Hydraulic Braking System Schematic – From March 2000 Production 1982
0070 Treadle Valve – Pre March 2000 Production 1504
0070 Treadle Valve – From March 2000 Production 1990
0170 Air Tanks and Mounting – Pre March 2000 Production 1505
0170 Air Tanks and Mounting – From March 2000 Production 2000
0190 Park Emergency Control Valve – Pre March 2000 Production 1506
0190 Park Emergency Control Valve – From March 2000 Production 2001
0200 Air Drier 1507 Rev 1
0260 Pressure Converter 1508
0270 Air Breather 1509
0280 Relay Emergency Valve – Pre March 2000 Production 1803
0280 Relay Emergency Valve – From March 2000 Production 1945
0290 Pressure Protection Valve (4 Way) – Pre March 2000 Production 1511
0290 Pressure Protection Valve (4 Way) – From March 2000 Production 1938
SM 1523 Rev 4 6-00 3
* * * *
TABLE OF CONTENTS
Section No. Description SM No.
260 OPERATORS COMPARTMENT
0010 Cab and Mounting 1490
0090 Driver Seat and Mounting – Pre February 2000 Production 1804
0090 Driver Seat and Mounting – From February 2000 Production 1981
0130 Air Conditioning 1491 Rev 1
270 BODY
0010 Body and Mounting 1515
300 MISCELLANEOUS
0020 Lubrication System 1516 Rev 2
0070 Service Tools – Up to unit Serial Number A7581428 1526 Rev 2
0070 Service Tools – From unit Serial Number A7581429 1993
0080 Axle Bolt and Nut Torque Specifications 1521
0080 Standard Bolt and Nut Torque Specifications 1238
0090 Unit Storage 1239

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.