Terex Terrain Crane CC 2500-1 Technical Training Manual – PDF DOWNLOAD

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Terex Terrain Crane CC 2500-1 Technical Training Manual – PDF DOWNLOAD

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Terex Terrain Crane CC 2500-1 Technical Training Manual – PDF DOWNLOAD

Language : English
Pages : 2462
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Terex Terrain Crane CC 2500-1 Technical Training Manual – PDF DOWNLOAD

Technical Training CC 2500-1 1
Product Guide 2
Profile of Product 11
Loadcharts 23
Highlights 24
Contents 25
Specifications 26
Key 31
Boom combinations 32
Erection / lowering of the CC 2500-1 boom systems to the ground 34
Working ranges – main boom 35
Working ranges main boom with Superlift 47
Working ranges fixed fly jib 10°/20°/30° 48
Working ranges fixed fly jib with Superlift, 10°/20°/30° 53
Working ranges luffing fly jib, main boom 87° 61
Working ranges luffing fly jib with SL, main boom 87° 70
Working ranges fixed fly jib with Superlift, 17,5° 85
Working ranges combinations for wind mill erections 88
Technical description 90
Transport example for the CC 2500-1 96
Notes to lifting capacities 97
Notes 98
Short cut’s of rigging configuration 101
Rigging configuration’s 102
Dimension & Weights 102
Max Boom combination 103
Combination Main Boom 104
Combination Main Boom, page 1 104
Combination Main Boom, page 2 105
Combination Main Boom, page 3 106
Combination Main Boom, page 4 107
Combination Main Boom SH / LH 108
Combination Main Boom SH / LH, page 1 108
Combination Main Boom SH / LH, page 2 109
Combination Main Boom SH / LH, page 3 110
Combination Main Boom SH/LH max SGL 111
Combination Main Boom SH/LH max SGL 111
Combination Main Boom SH/LH max SGL 112
Combination Main Boom SH/LH max SGL 113
Combination Main Boom SSL / LSL 114
Combination Main Boom SSL / LSL, page 1 114
Combination Main Boom SSL / LSL, page 2 115
Combination LF 116
Combination LF, page 1 116
Combination LF, page 2 117
Combination LF2 118
Combination LF II, page 1 118
Combination LF II, page 2 119
Combination LF II, page 3 120
Combination LF II, page 4 121
Combination Luffing Fly Jib 122
Combination Luffing Jib, page 1 122
Combination Luffing Jib, page 2 123
Combination Luffing Jib, page 3 124
Luffing Mast lower, Pendant Bars 125
Combination Luffing Mast lower, page 1 125
Combination Luffing Mast lower, page 2 126
Combination Luffing Mast lower, page 3 127
Luffing mast cpl with cylinder 128
Page 1 128
Page 2 129
Pendant Bars SL 130
Pendant Bars SL, page 1 130
Pendant Bars SL, page 2 131
Pendant Bars SL, page 3 132
Combination LFVL 133
Roopes and Reeving 134
Ropes and Reeving, page 1 134
Ropes and Reeving, page 2 135
Ropes and Reeving, page 3 136
Counterweight 120 / 160 to 137
Counterweight Wagon 138
Central Ballast 139
SL Mast 140
SL-Mast Footsection 141
SL-Mast Head cpl 142
SL-Mast support 143
SL-Tray 144
SL-Tray cpl , page 1 144
SL-Tray cpl , page 2 145
Slew ring 146
Quick Connection 147
Outrigger cpl 148
Crawlers cpl , right side 149
Crawlers cpl , right side, page 1 149
Crawlers cpl , right side, page 2 150
Crawlers cpl , left side 151
Crawlers cpl , left side, page 1 151
Crawlers cpl , left side, page 2 152
Bracings 153
182 706 12 153
182 707 12 154
181 797 12 155
182 451 12 156
182 450 12 157
181 793 12 158
183 341 12 159
Adapter for Assist Crane 160
Outrigger support 161
A-Frame with Cylinder 162
Vario SL Cylinder 163
Simultaneousness of the Crane movement 164
The Hydraulik of the CC 2500-1 165
Pumps and Circuits 165
Checkpoints 180
Hydraulic Symbols 184
Hydraulic diagrams 194
Hydraulic diagram – Superstructure 194
Hydraulic diagram – Undercarrier 196
Hydraulic Diagram Counterweight Car 197
Hydraulic diagram – Preassembly engine frame 198
The Electric of the CC 2500-1 199
Definition of terms 199
Electric Symbols 205
I / O Input – Output Limit switches 216
SLI relevant Sensor`s 235
Interface description 237
ICI-1 Control System – Error Codes 249
IC-1 SLI System – Error Codes 253
Remote Control for the Rigging 263
Limit Switches in Boom Head 650
Limit Switches on Boom Head Page 1 650
Limit Switches on Boom Head Page 2 651
Electric Diagramms 266
17400312 Cabin Pre Assembly 266
28027112 Superstructure (Cabin) 272
28027212 Superstructure 406
27290412 Hoist Gear 1 479
27290512 Hoist Gear 2 483
27290712 Hoist Gear 3 487
27291812 Cable Drum Set 95m 490
27291912 Cable Drum Set 130m 494
27290612 Main Boom Foot Section 498
27290812 Luffing Gear 1 (W1) 512
27292212 Luffing Gear 2 (W2) 515
27290912 Adapterhead Jib Boom 518
27291112 Foot Section Fly Jib 537
27291212 Top Section Fly Jib 540
27291512 Fix Jib Foot Section (LF) 559
27291612 Fix Jib Top Section (LF) 565
27291312 SFVL Head 572
27291712 Runner 580
27291012 Roller Set 584
27292112 SL Mast Basic Boom 587
27292312 SL Mast Top Section 594
27291412 SL Mast Top Section / SL Lifting Cylinder (Vario) 598
18997812 SL Winch Frame (Vario) 604
18997912 SL Telecylinder (Vario) 607
27292412 SL Tray 611
18996312 SL Tray with Level Determination (Vario) 615
18998012 SL Counterweight Wagon 618
22519012 Heater / Air Condition 631
17400912A Powerpack 635
13253612 Pre Warming CALIX 638
27292812 Carrier 639
Technical Manual IC-1 652
Introduction 657
Hardware 666
IC-1 – Components and their Design 667
IC – 1 Visualisation 698
The Masks of the MOT Screen 701
Crane Operation – MOT Operation Mask 722
The LLD Screen 752
Crane Operation – Operating Mode Preselection / OMP – Masks 782
Dialog – Fault Display – Mask 790
Diagnosis 793
Data logger 801
Service Manuals 810
Operation Manual 810
Foreword 810
Index 819
Saftey instructions 825
Structure of the Crawler mounted Crane 870
Crane Operator`s Cab 909
Engine and Drive 949
Driving the Crawler mounted Crane 967
Slewing and Breaking the Superstructure 983
Operating the Safety Equipment 992
Working with the Crane Equipment 1057
Working with the Superlift 1125
Operating the Heating and Ventilation 1163
Parking the Crane 1169
Radio Remote Control 1173
Lubrication Manual 1187
Contents 1187
Foreword 1192
Safety Instructions 1194
Oils, Lubricants and Capacities 1205
Lubrication and Maintenance Schedule 1209
Drive 1219
Slew Ring Connection 1227
Slew Gear 1235
Hoists 1241
Luffing Gears 1265
Derricking Gear 1287
Equipment 1301
Hydraulic System 1326
Heating and Air conditioning 1347
Electrical System 1362
Fuel System 1371
Cooling, Air Intake and Exhaust System 1379
Mounting Manual 1393
Foreword 1401
Safety instructions 1403
Assembling and Dismantling the Crane 1409
Assembling the Main Boom 1486
Assembling the Main boom and Fly Jib 1562
Assembling and Dismantling the Superlift 1632
Assembling the Main Boom with Superlift 1677
Assembling the Main Boom and Fly Jib with Superlift 1761
Reeving the Ropes 1915
Erecting and Lowering the Boom System 2076
Hydraulic Power Pack with Pin Locking Cylinder 2458

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