Terex TL160 Wheel Loader Operating Manual – PDF DOWNLOAD

Description

Terex TL160 Wheel Loader Operating Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Terex TL160 Wheel Loader Operating Manual – PDF DOWNLOAD

Introduction :

You decided to buy a Terex TL160 Wheel Loader. The confidence placed in this model will be rewarded by the efficient and economical performance of the machine. These Operating Instructions contain all information necessary for the correct use of the machine.

• They are intended for use by personnel responsible for operation, maintenance, repair, and supervision of the machine. Please read them carefully before putting the machine into operation and make sure that they are kept at hand at all times.
• Should you need further explanations or should anything be unclear, please contact your dealer immediately. Special equipment and attachments are not included in these Operating Instructions. We reserve the right to make improvements on the machine within the scope of impending technical developments, without incurring any obligation to change these Operating Instructions.

TABLE OF CONTENTS:

Terex TL160 Wheel Loader Operating Manual – PDF DOWNLOAD

1 Introduction...........................................................................  7
	1.1 Warranty and maintenance.........................................................  8
	1.2 Copyright........................................................................  8
	1.3 Notes on using the Operating Instructions........................................  8
	1.4 Regulations concerning environmental protection..................................  9
	1.5 Pictograms....................................................................... 10
2 Safety and Accident Prevention......................................................... 13
	2.1 Declaration of Conformity........................................................ 13
	2.2 Preliminary remarks.............................................................. 13
	2.3 Proper use....................................................................... 13
	2.4 General safety notes............................................................. 14
	2.5 Operation........................................................................ 14
	2.6 Danger zone...................................................................... 15
	2.7 Transport of persons............................................................. 15
	2.8 Stability........................................................................ 15
	2.9 Driving.......................................................................... 16
	2.10 Working Operation............................................................... 16
	2.11 Guides.......................................................................... 16
	2.12 Danger of falling objects....................................................... 17
	2.13 Working in the vicinity of underground power lines.............................. 17
	2.14 Working in the vicinity of overhead power lines................................. 17
	2.15 Operation in closed spaces...................................................... 18
	2.16 Work stoppages.................................................................. 18
	2.17 Change of work attachments, maintenance, repair................................. 19
	2.18 Recovery, Loading and Transporting.............................................. 20
	2.19 Monitoring and inspections...................................................... 20
	2.20 Fire protection................................................................. 20
	2.21 Emergency exit.................................................................. 21
	2.22 Notes concerning residual dangers............................................... 21
3 Technical Specifications............................................................... 23
	3.1 Views............................................................................ 23
		3.1.1 Dimensioned drawing with bucket, directly mounted.......................... 23
		3.1.2 Dimensioned drawing with bucket and quick-attach system.................... 24
		3.1.3 Dimensioned drawing with multi-purpose bucket.............................. 25
		3.1.4 Dimensioned drawing with fork lift attachment.............................. 26
	3.2 Engine........................................................................... 27
	3.3 Electrical system................................................................ 27
	3.4 Travel drive..................................................................... 27
	3.5 Brakes........................................................................... 28
	3.6 Hydraulic system................................................................. 28
	3.7 Axles............................................................................ 28
	3.8 Tires............................................................................ 29
	3.9 Fuels, lubricants, and coolants.................................................. 29
		3.9.1 Fluid capacities........................................................... 29
		3.9.2 Fuel, lubricant, and coolant specifications................................ 30
	3.10 Permissible loads in compliance with German Road Traffic Regulations (StVZO).... 31
	3.11 Sound level values, vibration................................................... 31
	3.12 Dimensions and weights.......................................................... 32
	3.13 Optional accessories (options).................................................. 34
4 Operation.............................................................................. 35
	4.1 Initial familiarization.......................................................... 35
	4.2 Display elements and operator controls........................................... 36
	4.3 Engine........................................................................... 40
		4.3.1 Starting................................................................... 40
		4.3.2 Monitoring the machine during operation.................................... 41
		4.3.3 Switching off the engine................................................... 41
	4.4 Driver's seat / Steering wheel tilt adjustment................................... 42
	4.5 Heating / Ventilation / Air- conditioning........................................ 43
	4.6 Lighting in compliance with German Road Traffic Regulations (StVZO).............. 46
	4.7 Hydroinflation of tires.......................................................... 47
	4.8 Driving, steering and braking.................................................... 48
		4.8.1 Driving.................................................................... 48
		4.8.2 Steering................................................................... 50
		4.8.3 Brakes..................................................................... 50
		4.8.4 Driving on roads........................................................... 51
		4.8.5 Switching off the machine (parking)........................................ 52
5 Working Operation...................................................................... 53
	5.1 Operation - Loader............................................................... 53
	5.2 Changing work attachments........................................................ 55
		5.2.1 General.................................................................... 55
		5.2.2 Assembly of work attachments............................................... 56
	5.3 Notes on how to work with the machine............................................ 58
		5.3.1 Loading.................................................................... 58
		5.3.2 Scraping and grading....................................................... 58
		5.3.3 Excavating................................................................. 58
6 Recovery, Loading and Transporting..................................................... 59
	6.1 Recovery......................................................................... 59
	6.2 Loading the machine by use of a crane............................................ 61
	6.3 Transport of the machine......................................................... 61
7 Care and Maintenance................................................................... 63
	7.1 Intervals........................................................................ 63
	7.2 Regular oil analyses............................................................. 64
	7.3 Warranty......................................................................... 64
	7.4 Inspection parts and aids........................................................ 65
	7.5 Care and cleaning................................................................ 66
	7.6 Notes for winter operation....................................................... 66
	7.7 Checking, maintenance and inspection plans....................................... 68
		7.7.1 Initial inspection (Handing-over inspection)............................... 68
		7.7.2 Daily and weekly tasks..................................................... 70
		7.7.3 Overview of lubricating points............................................. 72
		7.7.4 Inspection plan............................................................ 74
	7.8 Inspection and maintenance work.................................................. 76
		7.8.1 Checks using the display................................................... 76
		7.8.2 Engine oil................................................................. 76
		7.8.3 Changing the engine oil filter............................................. 78
		7.8.4 Cooling system - combined hydraulic oil- water cooler...................... 78
		7.8.5 Fuel system................................................................ 81
		7.8.6 Air filter, air intake..................................................... 83
		7.8.7 V-belt..................................................................... 87
		7.8.8 Checking the valve lash.................................................... 89
		7.8.9 Brakes..................................................................... 90
		7.8.10 Hydraulic oil tank........................................................ 92
		7.8.11 Hydraulic oil suction filter.............................................. 93
		7.8.12 Hydraulic oil return filter............................................... 94
		7.8.13 Replacing the breather.................................................... 95
		7.8.14 Axles..................................................................... 96
		7.8.15 Wheels.................................................................... 99
		7.8.16 Injection valves..........................................................100
		7.8.17 Electrical equipment......................................................100
		7.8.18 Cabin ventilation dust filter.............................................102
		7.8.19 Removing the dust filter for cabin ventilation............................102
		7.8.20 Windshield washer system..................................................102
	7.9 Immobilization...................................................................103
		7.9.1 Preservation (temporary immobilization )...................................103
		7.9.2 During immobilization......................................................103
		7.9.3 After immobilization.......................................................103
8 Trouble-shooting.......................................................................105
	8.1 Engine...........................................................................105
	8.2 Table of faults..................................................................105
9 Appendix...............................................................................109
10 Index.................................................................................111

TEREX TL160 WHEEL LOADER OPERATING MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V