Tigercat 230C Loader Service Manual – PDF DOWNLOAD

Description

Tigercat 230C Loader Service Manual – PDF DOWNLOAD

DESCRIPTION:

Tigercat 230C Loader Service Manual – PDF DOWNLOAD

INTRODUCTION:

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the Tigercat 230C Loader, serial number
  2301501 and up.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Loader. The service manual contains safety guidelines, a preventive maintenance schedule and servicing
  procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information
  is current for any machine serial number HIGHER than the serial number preceding the “and up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat 230C Loader Service Manual – PDF DOWNLOAD

230C SERVICE ISSUE 11 1
INTRODUCTION 3
NON-APPROVED FIELD PRODUCT CHANGES 4
SECTION 1 – SAFETY 5
battery disconnect switch 10
cooling system 12
exhaust fumes 13
FIRE PREVENTION 19
DRY CHEMICAL CLEANUP PROCEDURES 23
FIRE PREVENTION GUIDELINES 19
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED 22
WHAT TO DO TO PREPARE FOR A MACHINE FIRE 20
WHAT TO DO WHEN A MACHINE FIRE OCCURS 21
first aid 8
FLUID INJECTION INJURY 14
Fluid leaks 12
GREASE INJECTION INJURY 15
LIGHTNING SAFETY AWARENESS 5
LIGHTNING SAFETY 16
WHAT IS A LIGHTNING STRIKE 16
loose clothing hazard 13
protective clothing 7
SAFE REMOVAL OF COUNTERBALANCE AND CHECK CARTRIDGE 13
SAFETY PRECAUTIONS, OPERATING 9
SAFETY PRECAUTIONS, SERVICING 11
SAFETY SYMBOLS 6
SIGNAL WORDS 6
SECTION 3 – LUBRICATION & MAINTENANCE 25
AIR CLEANER 25
FILTER RESTRICTION INDICATOR 40
IMPORTANT STEPS TO FOLLOW 39
IMPROPER SERVICING 39
MAINTENANCE 39
UNLOADER VALVE 40
AIR CONDITIONING 41
APPROVED HYDRAULIC OILS 36
ELECTRICAL SCHEMATIC 50
FILTER RESTRICTION INDICATOR 40
FIRE PREVENTION 30
FIRST 50-100 HOUR INSPECTION AND SERVICE 26
HYDRAULIC OIL RETURN FILTERS 37
LUBRICATION AND SERVICE POINTS 34
NEW MACHINE MAINTENANCE 26
OIL LOST FROM LEAKAGE 26
OIL SAMPLE COLLECTION PROCEDURES 28
OIL SAMPLING PROGRAM 27
PAG OIL 40
PILOT PRESSURE FILTER 38
PRE-DELIVERY INSPECTION 26
PRESSURE SETTINGS 49
PREVENTIVE MAINTENANCE SCHEDULE 26
REFRIGERANT 40
SCHEDULED MAINTENANCE 25
GENERAL 30
EVERY 8 HOURS 31
EVERY 24 HOURS 32
EVERY 125 HOURS 32
EVERY 250 HOURS 33
EVERY 500 HOURS 33
EVERY 1000 HOURS 33
EVERY 2000 HOURS 33
TORQUE CHART 43
TORQUE, FLUID CONNECTIONS 46
TORQUE SPECIFICATIONS – GENERAL 45
UNLOADER VALVE 40
WEIGHTS OF COMMERCIAL WOOD 44
SECTION 5 – PILOT SYSTEM 53
CIRCUIT DIAGRAM 59
ELECTRICAL CIRCUIT 58
PILOT CIRCUIT COMPONENTS 56
PILOT SYSTEM COMPONENTS 54
JOYSTICKS AND FOOT PEDALS 57
PILOT MANIFOLD 55
PRESSURE SETTINGS 58
SECTION 6 – ELECTRICAL, GAUGES & ALARMS 61
CAB WIRING AND ELECTRICAL COMPONENT LOCATIONS 63
DISPLAY MODULE 61
COMPONENT DESCRIPTION 64
FAULTS AND WARNINGS 65
KEYPAD FUNCTIONS 65
START-UP OPERATION 64
ELECTRICAL SCHEMATIC 73
FRONT INSTRUMENT PANEL – WIRING DIAGRAM 69
FUSE AND RELAY PANEL – CAB 66
FUSES AND RELAYS – ELECTRICAL BOX 67
GAUGES AND ALARMS 62
INSTRUMENT PANEL WIRING DIAGRAM 70
SENSOR LOCATIONS 72
WARNING LIGHTS 63
WIRE COLOUR CODE CHART 68
SECTION 7 – ENGINE START AND STOP 77
CIRCUIT DESCRIPTION 78
ENGINE START CIRCUIT 78
START CIRCUIT DIAGRAMS 79
SECTION 10 – OIL COOLER, RADIATOR AND FAN 85
CHECK ENGINE COOLANT LEVEL 86
COOLING SYSTEM 85
COOLANT FLOW DIAGRAM 89
COOLANT FLOW DURING OPERATION 89
FILLING THE SYSTEM WITH COOLANT 89
OIL COOLER CIRCUIT DESCRIPTION 90
OIL COOLER CIRCUIT DIAGRAM 90
OIL COOLER, RADIATOR AND FAN 86
SECTION 12 – BOOM 91
CIRCUIT DESCRIPTION 96
CIRCUIT DIAGRAM 97
CONTROL VALVES 91
HOIST CONTROL VALVE 94
JOYSTICK CONTROL VALVE See Service manual section 5 91
STICK CONTROL VALVE 94
FILTERS 91
HYDRAULIC RETURN 93
HOIST VALVE RELIEF VALVE SETTINGS 98
STICK VALVE RELIEF VALVE SETTINGS 99
SECTION 15 – SWING101
CIRCUIT DESCRIPTION 106
CIRCUIT DIAGRAM 107
CONTROL VALVES101
FOOT PEDAL CONTROL VALVE See SERVICE MANUAL SECTION 5101
SWING CONTROL VALVE 102
GEARBOX, SWING DRIVE 105
PRESSURE SETTINGS101
SET SWING MOTOR CROSSLINE RELIEF VALVES 109
SET swing RELIEF VALVES 108
SWING BEARING101
SEAL KIT 111
WEAR LIMITS 110
SWING MOTOR 104
MOTOR CROSSLINE RELIEF VALVE 106
MOTOR REMOVAL NOTE 104
SWING PUMP 102
SECTION 16 – STABILIZERS113
CIRCUIT DIAGRAM 119
LOWER FRAME HYDRAULIC CONNECTIONS 117
PILOT MANIFOLD 114
PRESSURE SETTINGS 120
SAFE REMOVAL OF COUNTERBALANCE AND CHECK CARTRIDGE 116
STABILIZER CIRCUIT DESCRIPTION 118
LOWERING STABILIZERS 118
RAISING STABILIZERS 118
STABILIZER CONTROL VALVE 114
STABILIZER CYLINDERS AND COUNTERBALANCE VALVES 116
STABILIZER PILOT MANIFOLD 114
SECTION 17 – GRAPPLE121
CIRCUIT DESCRIPTION 124
CIRCUIT DIAGRAM 125
GRAPPLE CONNECTIONS TO BOOM 122
GRAPPLE CONTROL VALVES 122
GRAPPLE PUMP 122
JOYSTICK CONTROL VALVE 122
PRESSURE SETTINGS121
GRAPPLE OPEN/CLOSE 126
GRAPPLE ROTATE 127
SECTION 18 – DELIMBER/SLASHER129
CIRCUIT DESCRIPTION 134
CIRCUIT DIAGRAM 136
CONTROL VALVES 130
DELIMBER/SLASHER CIRCUIT DESCRIPTION 134
DELIMBER/SLASHER CONNECTIONS 133
DELIMBER/SLASHER PUMP 130
ELECTRICAL CIRCUIT 140
HYDRAULIC CIRCUIT LOWER FRAME 137
MAIN HYDRAULIC CIRCUIT UPPER FRAME 136
PILOT CIRCUIT COMPONENTS 135
PILOT MANIFOLD 130
PRESSURE SETTINGS 138
TROUBLE SHOOTING DELIMBER RELAY CIRCUIT 140

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT 230C LOADER SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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