Tigercat 604 604C CABLE SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Tigercat 604 604C CABLE SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 604 604C CABLE SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
customer and operator in becoming familiar with the features of the 604/604C Cable Skidder.
Serial numbers:-
604 6040101 to 6040200
604C 6040201 and up

• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Cable Skidder. The service manual contains safety guidelines, a preventive maintenance schedule and
  servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
  The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat 604 604C CABLE SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

604/604C OPERATOR ………………………………………. 1
INTRODUCTION………………………………………… 3
S.A.E. STANDARDS…………………………………….. 4
NON-APPROVED FIELD PRODUCT CHANGES…………………….. 5
SECTION 1 – SAFETY………………………………………. 7
battery disconnect switch ……………………………. 14
Battery safety ……………………………………… 12
CAB EXITS ………………………………………….. 13
CAB SAFETY CABLE ……………………………………. 19
CAB SUPPORT BRACE …………………………………… 19
cooling system ……………………………………… 17
EMERGENCY CAB EXITS …………………………………. 13
exhaust fumes ………………………………………. 20
FIRE PREVENTION …………………………………….. 23
DRY CHEMICAL CLEANUP PROCEDURES …………………… 27
FIRE PREVENTION GUIDELINES ……………………….. 23
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED ……….. 26
WHAT TO DO TO PREPARE FOR A MACHINE FIRE …………… 24
WHAT TO DO WHEN A MACHINE FIRE OCCURS ……………… 25
first aid ………………………………………….. 10
FLUID INJECTION INJURY ………………………………. 21
Fluid leaks ………………………………………… 17
GREASE INJECTION INJURY ……………………………… 22
Hydraulic Pressure hazard ……………………………. 17
loose clothing hazard ……………………………….. 18
PARKING THE MACHINE …………………………………. 14
protective clothing …………………………………. 9
SAFETY PRECAUTIONS, GENERAL ………………………….. 8
SAFETY PRECAUTIONS, OPERATING ………………………… 13
SAFETY PRECAUTIONS, SERVICING ………………………… 16
SAFETY SYMBOLS ……………………………………… 8
SIGNAL WORDS ……………………………………….. 8
WELDING, PRIOR TO …………………………………… 16
Working with oil ……………………………………. 10
SECTION 2 – CONTROLS & OPERATION………………………….. 29
ACCESS PANELS AND DOORS ……………………………… 78
ARTICULATION LOCK …………………………………… 99
BATTERY DISCONNECT SWITCH ……………………………. 81
BRAKE PEDAL ………………………………………… 36
CARE OF THE MACHINE …………………………………. 96
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS ……………. 97
CENTER JOINT ……………………………………….. 94
CLEANING COOLING ASSEMBLY ……………………………. 98
CLOSED CAB VENTILATION ………………………………. 55
AIR VENTS ………………………………………. 55
FILTER, FRESH AIR ……………………………….. 55
FILTER, RECIRCULATING AIR, A/C UNIT ……………….. 55
CONTROL PANEL (6040101 TO 6040140, 6040142)…………….. 29
DOZER BLADE CONTROL LEVER ………………………… 51
PARKING BRAKE …………………………………… 51
WINCH CONTROL LEVER ……………………………… 51
CONTROL PANEL (6040141, 6040143 TO 6040200)……………. 29
DOZER BLADE CONTROL LEVER ………………………… 52
PARKING BRAKE …………………………………… 52
WINCH CONTROL LEVER ……………………………… 52
CONTROL PANEL (6040201 AND UP)………………………… 29
DOZER BLADE CONTROL LEVER ………………………… 53
PARKING BRAKE …………………………………… 53
WINCH CONTROL LEVER ……………………………… 53
DATE TIME SETTINGS ………………………………….. 70
DOORS AND ACCESS PANELS ……………………………… 78
ENGINE AIR CLEANER…………………………………… 29
AIR CLEANER …………………………………….. 82
AIR CLEANER UNLOADER VALVE ……………………….. 83
AIR INLET HOOD ………………………………….. 82
AIR PRECLEANER ………………………………….. 82
ENGINE IDLE SPEED SWITCH (IDLE SET)…………………… 29
INSTRUMENT PANEL (6040201 AND UP) …………………. 50
INSTRUMENT PANEL CLOSED CAB (6040101 TO 6040200) ……. 45
INSTRUMENT PANEL OPEN CAB (6040101 TO 6040200) ……… 41
ENGINE SPEED/TRAVEL PEDALS …………………………… 36
ENGINE WARNING LIGHTS………………………………… 29
INSTRUMENT PANEL (6040201 AND UP) …………………. 46
INSTRUMENT PANEL CLOSED CAB (6040101 TO 6040200) ……. 42
INSTRUMENT PANEL OPEN CAB (6040101 TO 6040200) ……… 38
FIRE PREVENTION……………………………………… 29
PRESSURIZED WATER SYSTEM …………………………. 81
FUEL TANK ………………………………………….. 80
HOT WATER SHUT OFF VALVE……………………………… 30
INSTRUMENT PANEL (6040201 AND UP) …………………. 47
INSTRUMENT PANEL CLOSED CAB (6040101 TO 6040200) ……. 44
INSTRUMENT PANEL OPEN CAB (6040101 TO 6040200) ……… 40
HYDRAULIC FILTERS …………………………………… 84
HYDRAULIC HAND FILL PUMP …………………………….. 84
HYDRAULIC OIL TANK ………………………………….. 84
ICONS, PICTOGRAM DESCRIPTIONS ………………………… 34
IDLE SET – SWITCH……………………………………. 30
INSTRUMENT PANEL (6040201 AND UP) …………………. 50
INSTRUMENT PANEL CLOSED CAB (6040101 TO 6040200) ……. 45
INSTRUMENT PANEL OPEN CAB (6040101 TO 6040200) ……… 41
IGNITION SWITCH……………………………………… 30
INSTRUMENT PANEL (6040201 AND UP) …………………. 47
INSTRUMENT PANEL CLOSED CAB (6040101 TO 6040200) ……. 43
INSTRUMENT PANEL OPEN CAB (6040101 TO 6040200) ……… 39
INFORMATION CENTER -IQAN MDM COMPUTER DISPLAY ………….. 60
GAUGE MENUS …………………………………….. 61
Avg Fuel Rate ( gal/h) ……………………….. 65
Boost ( psi) ………………………………… 64
Brake PSI …………………………………… 63
CAC Temp ( °F) ………………………………. 65
Drive Motor (rpm) ……………………………. 64
Drive PSI Fwd ( psi) …………………………. 63
Drive PSI Rev ( psi) …………………………. 63
Eng % Torque (%) …………………………….. 64
Engine Speed (rpm) …………………………… 61
Engine Temp (°F) …………………………….. 62
Fuel Level (%) ………………………………. 62
Fuel Rate ( gal/h) …………………………… 65
Fuel Temp ( °F) ……………………………… 65
Fuel Used x10 ( gal) …………………………. 64
Hyd Oil Temp (°F) ……………………………. 63
Machine Hours (h) ……………………………. 64
Oil Pressure (psi) …………………………… 62
Voltage (volts) ……………………………… 62
SYSTEM DIAGNOSTICS MENUS …………………………. 66
ADJUST DATE TIME SETTINGS …………………….. 70
ADJUST LCD DISPLAY BRIGHTNESS …………………. 68
ADJUST LCD DISPLAY CONTRAST …………………… 68
ADJUST SOUND SETTINGS ………………………… 69
DIAGNOSTICS MENU DESCRIPTIONS …………………. 67
DIAGNOSTICS MENU OPERATION ……………………. 68
SYSTEM WARNING MESSAGES ………………………….. 72
AIR INTAKE RESTRICTED SERVICE INTAKE TO CORRECT …. 77
CHARGE FILTER IN BYPASS WARNING ……………….. 75
engine temperature warning ……………………. 74
hydraulic oil level low warning ……………….. 73
Hydraulic oil temperature warning ……………… 73
low coolant level warning …………………….. 74
MODULE IS OFFLINE SYSTEM WARNING ………………. 72
oil pressure warning …………………………. 73
SERVICE USE ONLY (PROGRAM MODE) ……………….. 76
voltage warning ……………………………… 75
INSTRUCTIONS FOR MOVING ………………………………104
INSTRUMENT PANEL (6040201 AND UP) …………………….. 46
A/C HEATER CONTROLS………………………………. 31
AIR CONDITIONER ON/OFF ……………………….. 48
AIR SOURCE ………………………………….. 48
FAN CONTROL …………………………………. 47
TEMPERATURE CONTROL ………………………….. 47
ALARM WARNING LIGHT ……………………………… 50
AUXILIARY POWER OUTLET …………………………… 48
DIFFERENTIAL LOCK – (FRONT) – SWITCH ………………. 48
DIFFERENTIAL LOCK – (REAR) -SWITCH ………………… 48
DIFFERENTIAL LOCK FRONT LIGHT …………………….. 47
DIFFERENTIAL LOCK REAR LIGHT ……………………… 47
ENGINE WARNING LIGHTS ……………………………. 46
STOP ……………………………………….. 46
WAIT TO START ……………………………….. 47
WARNING …………………………………….. 46
FAN CONTROL SWITCH, COOLING (IF EQUIPPED) ………….. 49
FUSE PANEL ……………………………………… 50
GAUGES. See INFORMATION CENTER…………………….. 31
GAUGES SWITCH …………………………………… 46
IDLE SET – SWITCH ……………………………….. 50
IGNITION SWITCH …………………………………. 47
INFORMATION CENTER DISPLAY ……………………….. 46
IQAN-MDM COMPUTER DISPLAY ………………………… 46
LIGHTER ………………………………………… 48
LIGHTS – SWITCH …………………………………. 50
MAXIMUM SPEED CONTROL DIAL ……………………….. 47
PARKING BRAKE – RED LIGHT ………………………… 47
INSTRUMENT PANEL CLOSED CAB (6040101 TO 6040200) ……….. 42
A/C HEATER CONTROLS………………………………. 32
AIR CONDITIONER ON/OFF ……………………….. 45
AIR SOURCE ………………………………….. 45
FAN CONTROL …………………………………. 44
temperature control ………………………….. 44
ALARM WARNING LIGHT ……………………………… 45
AUXILIARY POWER OUTLET …………………………… 44
DIFFERENTIAL LOCK – (FRONT) – SWITCH ………………. 45
DIFFERENTIAL LOCK – (REAR) -SWITCH ………………… 45
DIFFERENTIAL LOCK FRONT LIGHT …………………….. 43
DIFFERENTIAL LOCK REAR LIGHT ……………………… 43
ENGINE WARNING LIGHTS ……………………………. 42
STOP ……………………………………….. 42
WAIT TO START ……………………………….. 43
WARNING …………………………………….. 42
WATER IN FUEL ……………………………….. 43
FUSE PANEL ……………………………………… 45
GAUGES. See INFORMATION CENTER…………………….. 32
GAUGES SWITCH …………………………………… 42
IDLE SET – SWITCH ……………………………….. 45
IGNITION SWITCH …………………………………. 43
INFORMATION CENTER DISPLAY ……………………….. 42
IQAN-MDM COMPUTER DISPLAY ………………………… 42
LIGHTER ………………………………………… 44
LIGHTS – SWITCH …………………………………. 45
MAXIMUM Speed Control DIAL ……………………….. 43
PARKING BRAKE – RED LIGHT ………………………… 43
INSTRUMENT PANEL OPEN CAB (6040101 TO 6040200) …………. 38
ALARM WARNING LIGHT ……………………………… 41
AUX (OPTIONAL) ………………………………….. 41
AUXILIARY POWER OUTLET …………………………… 40
DIFFERENTIAL LOCK – (FRONT) – SWITCH ………………. 41
DIFFERENTIAL LOCK – (REAR) -SWITCH ………………… 41
DIFFERENTIAL LOCK FRONT LIGHT …………………….. 39
DIFFERENTIAL LOCK REAR LIGHT ……………………… 39
ENGINE WARNING LIGHTS ……………………………. 38
STOP ……………………………………….. 38
WAIT TO START ……………………………….. 39
WARNING …………………………………….. 38
WATER IN FUEL ……………………………….. 39
FUSE PANEL ……………………………………… 41
GAUGES. See INFORMATION CENTER…………………….. 32
GAUGES SWITCH …………………………………… 38
HEATER CONTROLS………………………………….. 32
FAN CONTROL …………………………………. 40
TEMPERATURE CONTROL …………………………. 40
IDLE SET – SWITCH ……………………………….. 41
IGNITION SWITCH …………………………………. 39
INFORMATION CENTER DISPLAY ……………………….. 38
IQAN-MDM COMPUTER DISPLAY ………………………… 38
LIGHTER ………………………………………… 40
LIGHTS – SWITCH …………………………………. 41
MAXIMUM Speed Control DIAL ……………………….. 39
PARKING BRAKE – RED LIGHT ………………………… 39
iqan mdm computer display. See INFORMATION CENTER……….. 33
MOVING INSTRUCTIONS ………………………………….104
OPERATING MACHINE …………………………………… 86
center joint ……………………………………. 94
OPERATING WINCH …………………………………. 94
Pre-Start Checks ………………………………… 86
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL ………. 91
STARTING ENGINE …………………………………. 90
STARTING IN COLD WEATHER …………………………. 91
STOPPING ENGINE …………………………………. 93
SYSTEM TEST AND WARM-UP ………………………….. 92
TRAVELLING WITHOUT A LOAD ………………………… 93
OPERATOR’S SEAT……………………………………… 33
CLOSED CAB………………………………………. 33
SEATS INC. ………………………………….. 57
ULTRA SEAT AIR RIDE ………………………….. 58
OPEN CAB ……………………………………….. 56
Parking brake……………………………………….. 33
(6040101 TO 6040140, 6040142) …………………….. 51
(6040141, 6040143-6040200) ………………………. 52
(6040201 AND UP) ………………………………… 53
PICTOGRAM DESCRIPTIONS ………………………………. 34
Pre-Start Checks ……………………………………. 86
PRESSURIZED WATER SYSTEM …………………………….. 81
RADIO, AM/FM CD …………………………………….. 54
SKIDDING …………………………………………… 95
CABLE SKIDDING ………………………………….. 96
SAFETY …………………………………………. 95
SKIDDING TECHNIQUE ………………………………. 95
STARTING ENGINE …………………………………….. 90
STEERING WHEEL ……………………………………… 36
STEREO, AM/FM CD ……………………………………. 54
STOPPING ENGINE …………………………………….. 93
SYSTEM TEST AND WARM-UP ……………………………… 92
SYSTEM WARNING MESSAGES. See INFORMATION CENTER…………. 33
TILT CAB. See SECTION 3………………………………. 33
TOWING INSTRUCTIONS ………………………………….102
transmission dipstick ……………………………….. 81
transmission oil fill location ……………………….. 81
TRANSPORTING INSTRUCTIONS …………………………….101
TRAVEL/ENGINE SPEED PEDALS …………………………… 36
WARNING LIGHTS, DIFFERENTIAL LOCKS. See INSTRUMENT PANEL…. 33
WARNING LIGHTS, ENGINE. See INSTRUMENT PANEL……………. 33
WARNING MESSAGES, IQAN MDM. See INFORMATION CENTER………. 33
WINCH, OPERATING ……………………………………. 94
SECTION 3 – LUBRICATION & MAINTENANCE………………………105
AIR CLEANER MAINTENANCE ………………………………130
AIR CONDITIONING SYSTEM, CHECKING ……………………..136
APPROVED HYDRAULIC OILS……………………………….105
MAIN HYDRAULIC SYSTEM …………………………….117
ARTICULATION LOCK ……………………………………133
AXLE LEVEL CHECK, FILL………………………………..105
AND DRAIN LOCATIONS ……………………………..142
CAB SAFETY CABLE …………………………………….139
CAB SUPPORT BRACE ……………………………………139
CENTER JOINT…………………………………………133
LUBRICATION ……………………………………..133
MAINTENANCE ……………………………………..133
EMERGENCY EXITS, CHECK MONTHLY ………………………..111
ENGINE AIR CLEANER……………………………………105
AIR CLEANER UNLOADER VALVE ………………………..131
AIR INLET HOOD …………………………………..130
FILTERS……………………………………………..124
CHARGE PRESSURE FILTER ……………………………129
FUEL FILTER/WATER SEPARATOR ……………………….124
FUEL TANK STRAINER ……………………………….127
HYDRAULIC OIL DOUBLE FILTERS ………………………128
SERVICING GUIDELINES FOR OIL FILTERS ……………….129
FIRE PREVENTION ……………………………………..111
GENERAL MAINTENANCE ………………………………….111
HOUR METER ~ MAINTENANCE ……………………………..107
LUBRICATION AND SERVICE POINTS…………………………105
6040101 TO 6040200 ……………………………….119
6040201 TO 6040240 ……………………………….121
6040241 AND UP …………………………………..123
NEW MACHINE MAINTENANCE ………………………………107
FIRST 50-100 HOUR INSPECTION AND SERVICE…………….105
REPORT ………………………………………107
INITIAL PRE-DELIVERY INSPECTION ……………………107
OIL LOST FROM LEAKAGE ………………………………..108
OIL SAMPLE COLLECTION PROCEDURES ………………………109
OIL SAMPLING PROGRAM …………………………………108
PRESSURIZED WATER SYSTEM MAINTENANCE …………………..134
SCHEDULED MAINTENANCE ………………………………..113
FREQUENTLY ………………………………………113
8 HOURS …………………………………………113
48 HOURS ………………………………………..113
125 HOURS ……………………………………….114
250 HOURS ……………………………………….114
500 HOURS ……………………………………….115
1000 HOURS ………………………………………115
2000 HOURS ………………………………………116
SEASONAL ………………………………………..116
SERVICE AND LUBRICATION POINTS…………………………106
6040101 TO 6040200 ……………………………….119
6040201 TO 6040240 ……………………………….121
6040241 AND UP …………………………………..123
STARTUP PROCEDURE AFTER……………………………….106
MAJOR MAINTENANCE ………………………………..146
TILTING THE CAB ……………………………………..138
LOWERING THE CAB …………………………………141
RAISING THE CAB ………………………………….138
TORQUE CHART ………………………………………..150
TORQUE, FLUID CONNECTIONS …………………………….152
TORQUE SPECIFICATIONS – GENERAL ……………………….151
WEIGHTS OF COMMERCIAL WOOD ……………………………154
WHEELS, INSTALLING …………………………………..107
WINCH MAINTENANCE – ALLIED ONLY ……………………….144

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT 604 604C CABLE SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V