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Tigercat 610E 615E Skidder Operator’s Manual – PDF DOWNLOAD
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Tigercat 610E 615E Skidder Operator’s Manual – PDF DOWNLOAD
SERIAL NUMBER 6101101 TO 6102500
SERIAL NUMBER 6151001 TO 6151500
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Description
Tigercat 610E 615E Skidder Operator’s Manual – PDF DOWNLOAD
DESCRIPTION:
Tigercat 610E 615E Skidder Operator’s Manual – PDF DOWNLOAD
SERIAL NUMBER 6101101 TO 6102500
SERIAL NUMBER 6151001 TO 6151500
INTRODUCTION:
An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
customer and operator in becoming familiar with the features of the 610E/615E Skidder.
Serial numbers:-
610E 6101101 to 6102500
615E 6151001 to 6151500
- The 610E/615E Skidder is designed for skidding trees in selective felling and clear felling applications in
plantations and natural stands. - The operator’s manual will assist the operator with the techniques of proper and safe operation of the
610E/615E Skidder. The service manual contains safety and servicing procedures and a preventive
maintenance schedule to assist in repair and to ensure optimum machine performance. For manual part
numbers, see the title page in each manual. - Section 1 in both the operator’s manual and the service manual contains safety information that must be
followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
where necessary, drawing attention to possible hazards when performing certain procedures. - Only trained personnel should be allowed to operate or work on the machine.
- The information contained in this manual is current at time of printing. Improvements to the machine
are on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
appropriate information. - The phrase “and up” appearing in this manual after the serial number implies that the related information
is current for any machine serial number HIGHER than the serial number preceding the “and up”. - Tigercat reserves the right to make changes to the machine after this manual release date that may not
immediately appear in this manual.
TABLE OF CONTENTS:
Tigercat 610E 615E Skidder Operator’s Manual – PDF DOWNLOAD
610E/615E OPERATOR 3
INTRODUCTION 5
SAE STANDARDS 6
NON-APPROVED FIELD PRODUCT CHANGES 7
SECTION 1 – SAFETY 9
INTRODUCTION 5
SAE STANDARDS 6
NON-APPROVED FIELD PRODUCT CHANGES 7
SECTION 1 – SAFETY 9
ARTICULATION LOCK130
BATTERY DISCONNECT SWITCH110
BATTERY SAFETY18
CAB EXITS19
CAB SAFETY CABLE115
CAB SUPPORT BRACE115
COOLING SYSTEM114
DIESEL EXHAUST FLUID (DEF)19
EMERGENCY CAB EXITS19
EXHAUST FUMES116
FIRE PREVENTION122
DRY CHEMICAL CLEANUP PROCEDURES126
FIRE PREVENTION GUIDELINES122
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED125
WHAT TO DO TO PREPARE FOR A MACHINE FIRE123
WHAT TO DO WHEN A MACHINE FIRE OCCURS124
FIRST AID16
FLUID INJECTION INJURY117
FLUID LEAKS114
GREASE INJECTION INJURY118
HYDRAULIC PRESSURE HAZARD114
LIGHTNING SAFETY AWARENESS119
LOOSE CLOTHING HAZARD114
NOISE LEVEL INSIDE CAB13
PARKING THE MACHINE110
PROTECTIVE CLOTHING14
SAFETY LABELS127
SAFETY PRECAUTIONS, GENERAL14
SAFETY PRECAUTIONS, OPERATING19
SAFETY PRECAUTIONS, SERVICING112
SAFETY SYMBOLS14
SIGNAL WORDS14
VIBRATION LEVELS INSIDE CAB13
WELDING, PRIOR TO112
WORKING WITH OIL16
SECTION 2 – CONTROLS & OPERATION 47
BATTERY DISCONNECT SWITCH110
BATTERY SAFETY18
CAB EXITS19
CAB SAFETY CABLE115
CAB SUPPORT BRACE115
COOLING SYSTEM114
DIESEL EXHAUST FLUID (DEF)19
EMERGENCY CAB EXITS19
EXHAUST FUMES116
FIRE PREVENTION122
DRY CHEMICAL CLEANUP PROCEDURES126
FIRE PREVENTION GUIDELINES122
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED125
WHAT TO DO TO PREPARE FOR A MACHINE FIRE123
WHAT TO DO WHEN A MACHINE FIRE OCCURS124
FIRST AID16
FLUID INJECTION INJURY117
FLUID LEAKS114
GREASE INJECTION INJURY118
HYDRAULIC PRESSURE HAZARD114
LIGHTNING SAFETY AWARENESS119
LOOSE CLOTHING HAZARD114
NOISE LEVEL INSIDE CAB13
PARKING THE MACHINE110
PROTECTIVE CLOTHING14
SAFETY LABELS127
SAFETY PRECAUTIONS, GENERAL14
SAFETY PRECAUTIONS, OPERATING19
SAFETY PRECAUTIONS, SERVICING112
SAFETY SYMBOLS14
SIGNAL WORDS14
VIBRATION LEVELS INSIDE CAB13
WELDING, PRIOR TO112
WORKING WITH OIL16
SECTION 2 – CONTROLS & OPERATION 47
ACCESS PANELS AND DOORS286
ARTICULATION LOCK2120
BATTERY DISCONNECT SWITCH290
CAB CONTROLS211
BRAKE PEDAL
ROTATING SEAT & JOYSTICK STEERING211
STATIONARY SEAT & STEERING WHEEL212
COMPUTER DISPLAY224
CONTROL PANEL
A/C HEATER CONTROLS – AIR CONDITIONER221
A/C HEATER CONTROLS – AIR SOURCE221
A/C HEATER CONTROLS – FAN CONTROL222
A/C HEATER CONTROLS – TEMPERATURE222
AUX (OPTIONAL)218
DIFFERENTIAL LOCK SELECTOR SWITCH219
FAN CONTROL SWITCH, COOLING222
HORN, SAFETY ALERT – SWITCH219
IGNITION SWITCH218
LIGHTS – SWITCH218
MAXIMUM SPEED CONTROL DIAL
STATIONARY SEAT & STEERING WHEEL218
PARKING BRAKE SWITCH219
WINCH CONTROL LEVER221
WINCH SELECT SWITCH220
DIFFERENTIAL LOCK SELECTOR SWITCH219
DIFFERENTIAL LOCK(S) ON/OFF SWITCH216
DIRECTION SELECTION SWITCH
ROTATING SEAT & JOYSTICK STEERING213
DOZER BLADE CONTROL LEVER215
DOZER GRAPPLE CONTROL LEVER215
ENGINE SPEED CONTROL, RIGHT JOYSTICK TRIGGER217
ENGINE SPEED/TRAVEL PEDALS
ROTATING SEAT & JOYSTICK STEERING211
STATIONARY SEAT & STEERING WHEEL212
FOOT PEDALS, FORWARD FACING AND REAR FACING
ROTATING SEAT & JOYSTICK STEERING211
BRAKE PEDAL211
TRAVEL/ENGINE SPEED PEDAL211
HORN, SAFETY ALERT – SWITCH219
IGNITION SWITCH218
INSTRUMENT PANEL224
ALARM LIGHT224
AUXILIARY POWER OUTLET225
COMPUTER DISPLAY224
COMPUTER USB PLUG225
ENGINE DIAGNOSTICS CONNECTION225
LIGHTER225
MASTER ALARM224
STORAGE COMPARTMENT225
LEFT JOYSTICK (ROTATING SEAT & JOYSTICK STEERING)
DIRECTION SELECTION SWITCH213
MAXIMUM SPEED CONTROL213
STEERING212
MAXIMUM SPEED CONTROL
ROTATING SEAT & JOYSTICK STEERING213
STATIONARY SEAT & STEERING WHEEL218
RIGHT JOYSTICK
ARCH AND BOOM CONTROLS216
BOOM AND ARCH CONTROLS216
DIFFERENTIAL LOCK(S) ON/OFF SWITCH216
GRAPPLE CONSTANT PRESSURE SWITCH216
GRAPPLE OPEN/CLOSE217
GRAPPLE ROTATE CONTROLS216
TRIGGER SWITCH, ENGINE SPEED CONTROL217
ROTATING SEAT KICK LEVER226
SEAT227
SEAT, ROTATING SEAT KICK LEVER226
STEERING
JOYSTICK212
STEERING WHEEL214
TRAVEL/ENGINE SPEED PEDALS
ROTATING SEAT & JOYSTICK STEERING 211
STATIONARY SEAT & STEERING WHEEL212
WARNING MESSAGESSEE COMPUTER
WINCH CONTROL LEVER221
WINCH SELECT SWITCH220
CAB VENTILATION
AIR VENTS282
FILTER, FRESH AIR282
FILTER, RECIRCULATING AIR, A/C UNIT282
CARE OF THE MACHINE 2114
CARE OF POLYCARBONATE WINDOWS 2114
CAUTIONS 2116
CLEANING INSTRUCTIONS 2116
CONCEALING HAIRLINE SCRATCHES 2116
FIRE PRECAUTIONS 2117
GRAFFITI REMOVAL 2117
INSPECTION AND MAINTENANCE 2115
RESISTANCE TO CHEMICALS 2115
RESISTANCE TO WATER 2115
CENTRE JOINT 2110
CLEANING A/C CONDENSER AND COOLING ASSEMBLY 2118
COMPUTER228
ADJUSTMENT MENU
EXAMPLE – ADJUSTMENT MENU NAVIGATION238
ADJUSTMENT MENU – ENGINE SETTINGS234
AUTO RPM235
ENGINE HIGH IDLE ADJUST234
WARM UP SPEED235
ADJUSTMENT MENU – FAN SETTINGS (IF EQUIPPED)235
CLEAN DURATION235
CLEAN FREQUENCY235
FAN AUTO CLEAN235
Tigercat 610E/615E Skidder Controls and operation
23
ADJUSTMENT MENU – SERVICE SETTINGS236
FRONT TIRE SIZE236
HYDRAULIC OIL GRADE236
PROGRAM MODE236
STEER ADJUST (JOYSTICK STEERING ONLY)237
STEER INVERT (JOYSTICK STEERING ONLY)237
COMPUTER CONTROL SYSTEM229
COMPUTER CONTROL SYSTEM COMPONENTS229
ENGINE COOLANT TEMPERATURE GAUGE232
ENGINE MENU – ENGINE FUNCTIONS233
BOOST PRESSURE233
CHARGE AIR TEMPERATURE232
COOLANT TEMPERATURE232
ENGINE HOURS233
ENGINE OIL TEMPERATURE232
ENGINE VOLTAGE233
ENG % TORQUE233
FUEL RATE233
FUEL TEMPERATURE233
OIL PRESSURE233
ENGINE TACHOMETER GAUGE233
HYDRAULIC OIL TEMPERATURE GAUGE241
INFORMATION MODE MENU240
DRIVE MOTOR SPEED241
DRIVE PRESSURE FORWARD241
DRIVE PRESSURE REVERSE241
HYDRAULIC OIL TEMPERATURE241
MACHINE HOURS241
SERIAL NUMBER241
TOTAL FUEL INFORMATION242
TRANSMISSION TEMPERATURE242
TRAVEL SPEED241
TRIP FUEL INFORMATION242
MAIN MENU230
MAIN MENU PAGE242
MAIN MENU PAGE – ADJUST MENU243
MAIN MENU PAGE – INFO MENU249
LOGS250
MODULES250
MAIN MENU PAGE – MEASURE MENU244
MAIN MENU PAGE – PREFERENCES MENU245
DATE/TIME ADJUSTMENT247
DISPLAY ADJUSTMENT246
LANGUAGE ADJUSTMENT249
MD3 COMPUTER228
MD3 COMPUTER ELECTRONIC CONTROL & DISPLAY228
MD3 COMPUTER MAIN MENU230
MESSAGES251
ALERT MESSAGES (YELLOW)265
CRITICAL MESSAGES (RED)252
ERROR MESSAGES (RED)261
INFORMATION MESSAGES (BLUE)278
24
Controls and operation Tigercat 610E/615E Skidder
MESSAGES – ALERT
DIESEL EXHAUST FLUID < 5%272
DIESEL EXHAUST FLUID LEVEL <10%272
DIESEL EXHAUST FLUID LEVEL EMPTY272
DIESEL EXHAUST FLUID QUALITY273
DRIVE CHARGE FILTER BYPASSED267
DRIVE CHARGE SYSTEM PRESSURE LOW268
ENGINE AIR INTAKE FILTER RESTRICTED267
ENGINE COOLANT TEMPERATURE HIGH271
ENGINE FAULT CODE MESSAGES – ALERT274
ENGINE VOLTAGE HIGH271
ENGINE VOLTAGE LOW271
FUEL LEVEL LOW267
FUEL – WATER IN FUEL271
HARDWARE FAILURE – COUT270
HARDWARE FAILURE – DIN270
HARDWARE FAILURE – DOUT270
HARDWARE FAILURE – VIN270
HARDWARE FAULT – MD3269
HARDWARE FAULT – XA2269
HARDWARE FAULT – XS2269
MACHINE VOLTAGE HIGH268
MACHINE VOLTAGE LOW267
MODULE HIGH SUPPLY VOLTAGE – ALERT276
MODULE HIGH TEMPERATURE – ALERT275
MODULE LOW SUPPLY VOLTAGE – ALERT277
SERVICE BRAKE PRESSURE LOW268
MESSAGES – CRITICAL
AFTERTREATMENT SYSTEM ENGINE IDLE TOO LONG258
AFTERTREATMENT SYSTEM TECHNICAL FAILURE258
DRIVE MOTOR CLUTCH PRESSURE LOW253
DRIVE MOTOR CLUTCH SLOW RESPONSE255
DRIVE MOTOR OVERSPEED253
ENGINE COOLANT LEVEL LOW257
ENGINE COOLANT TEMPERATURE HIGH257
ENGINE FAULT CODE MESSAGES – CRITICAL260
ENGINE LOCKED OUT259
ENGINE OIL PRESSURE LOW260
ENGINE OIL TEMPERATURE HIGH260
ENGINE RESTARTS REMAINING UNTIL ENGINE LOCKOUT259
ENGINE TORQUE DERATE ACTIVE258
HARDWARE FAULT – ENGINE256
HARDWARE FAULT – MD3256
HARDWARE FAULT – XA2256
HARDWARE FAULT – XS2256
HYDRAULIC OIL LEVEL LOW253
HYDRAULIC OIL TEMPERATURE HIGH254
INTERLOCK SYSTEM254
LH DRIVE MOTOR SPEED SENSOR FAULT255
RH DRIVE MOTOR SPEED SENSOR FAULT OR CLUTCH SLIP255
TRANSMISSION OIL TEMPERATURE HIGH254
MESSAGES – ERROR
CURRENT OUTPUT ERROR (COUT)264
DIGITAL INPUT ERROR (DIN)264
DIGITAL OUTPUT ERROR (DOUT)264
MODULE NO CONTACT ERROR262
MODULE VREF ERROR263
Tigercat 610E/615E Skidder Controls and operation
25
VOLTAGE INPUT ERROR (VIN)264
MESSAGES – INFORMATION
MACHINE STEERING INVERT DISABLED281
SETUP MODE – DRIVE MOTOR SETUP279
SETUP MODE – DRIVE PUMP POR SETUP279
SETUP MODE – DRIVE PUMP REGULATION SETUP279
SETUP MODE – ENGINE HP TEST279
SETUP MODE – FUNCTION SETUP279
SETUP MODE – MAX CURRENT SETUP MODE279
DIESEL EXHAUST FLUID (DEF) LEVEL WARNINGS272
DIESEL EXHAUST FLUID (DEF) QUALITY WARNING273
DIESEL EXHAUST FLUID (DEF) TANK289
DOORS AND ACCESS PANELS286
ENGINE AIR CLEANER
AIR CLEANER293
AIR CLEANER UNLOADER VALVE293
AIR PRECLEANER292
ENGINE FAULT CODE MESSAGES – ALERT274
ENGINE FAULT CODE MESSAGES – CRITICAL260
FIRE EXTINGUISHER, PORTABLE283
FIRE PREVENTION
FIRE EXTINGUISHER, PORTABLE283
PRESSURIZED WATER SYSTEM291
FUEL TANK288
FUSE AND RELAY PANELS
CAB284
ELECTRICAL BOX285
HYDRAULIC FILL PUMP295
HYDRAULIC FILTERS294
HYDRAULIC OIL TANK294
MACHINE WARM UP OPERATION2102
MACHINE WARM UP SPEED ADJUSTMENT2103
MOVING INSTRUCTIONSSEE SEPARATE BOOKLET
OPERATING MACHINE295
CENTRE JOINT 2110
MACHINE WARM UP OPERATION2102
MACHINE WARM UP SPEED ADJUSTMENT2103
OPERATING GRAPPLE2107
PRESTART CHECKS296
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL2106
STARTING ENGINE299
STARTING IN COLD WEATHER2101
STOPPING ENGINE2105
SYSTEM TEST AND WARM UP2101
TRAVELLING WITHOUT A LOAD2106
PARKING BRAKE SWITCH219
PICTOGRAM DESCRIPTIONS27
PRESTART CHECKS296
RADIO, AM/FM CD283
RADIO, CB (IF EQUIPPED)283
RETRIEVAL POINTS2121
ROTATING SEAT KICK LEVER226
26
Controls and operation Tigercat 610E/615E Skidder
SKIDDING 2110
CABLE SKIDDING 2113
EFFECT OF ARCH/BOOM GEOMETRY
ON WEIGHT DISTRIBUTION2111
GRAPPLE SKIDDING 2112
SAFETY 2110
SKIDDING TECHNIQUE 2110
STARTING ENGINE299
STEERING
JOYSTICK STEERING212
STEERING WHEEL214
STEREO, AM/FM CD283
STOPPING ENGINE2105
SYSTEM TEST AND WARM UP2101
SYSTEM WARNING MESSAGESSEE COMPUTER
TILT CABSEE SECTION 3
TOWING INSTRUCTIONS – EHS TRANSMISSION2125
TRANSMISSION DIPSTICK290
TRANSMISSION OIL FILL LOCATION290
TRANSPORTING INSTRUCTIONS2122
LIFTING POINTS2124
TIE DOWN POINTS2123
WINCH, OPERATING2108
SECTION 3 – LUBRICATION & MAINTENANCE173
ARTICULATION LOCK2120
BATTERY DISCONNECT SWITCH290
CAB CONTROLS211
BRAKE PEDAL
ROTATING SEAT & JOYSTICK STEERING211
STATIONARY SEAT & STEERING WHEEL212
COMPUTER DISPLAY224
CONTROL PANEL
A/C HEATER CONTROLS – AIR CONDITIONER221
A/C HEATER CONTROLS – AIR SOURCE221
A/C HEATER CONTROLS – FAN CONTROL222
A/C HEATER CONTROLS – TEMPERATURE222
AUX (OPTIONAL)218
DIFFERENTIAL LOCK SELECTOR SWITCH219
FAN CONTROL SWITCH, COOLING222
HORN, SAFETY ALERT – SWITCH219
IGNITION SWITCH218
LIGHTS – SWITCH218
MAXIMUM SPEED CONTROL DIAL
STATIONARY SEAT & STEERING WHEEL218
PARKING BRAKE SWITCH219
WINCH CONTROL LEVER221
WINCH SELECT SWITCH220
DIFFERENTIAL LOCK SELECTOR SWITCH219
DIFFERENTIAL LOCK(S) ON/OFF SWITCH216
DIRECTION SELECTION SWITCH
ROTATING SEAT & JOYSTICK STEERING213
DOZER BLADE CONTROL LEVER215
DOZER GRAPPLE CONTROL LEVER215
ENGINE SPEED CONTROL, RIGHT JOYSTICK TRIGGER217
ENGINE SPEED/TRAVEL PEDALS
ROTATING SEAT & JOYSTICK STEERING211
STATIONARY SEAT & STEERING WHEEL212
FOOT PEDALS, FORWARD FACING AND REAR FACING
ROTATING SEAT & JOYSTICK STEERING211
BRAKE PEDAL211
TRAVEL/ENGINE SPEED PEDAL211
HORN, SAFETY ALERT – SWITCH219
IGNITION SWITCH218
INSTRUMENT PANEL224
ALARM LIGHT224
AUXILIARY POWER OUTLET225
COMPUTER DISPLAY224
COMPUTER USB PLUG225
ENGINE DIAGNOSTICS CONNECTION225
LIGHTER225
MASTER ALARM224
STORAGE COMPARTMENT225
LEFT JOYSTICK (ROTATING SEAT & JOYSTICK STEERING)
DIRECTION SELECTION SWITCH213
MAXIMUM SPEED CONTROL213
STEERING212
MAXIMUM SPEED CONTROL
ROTATING SEAT & JOYSTICK STEERING213
STATIONARY SEAT & STEERING WHEEL218
RIGHT JOYSTICK
ARCH AND BOOM CONTROLS216
BOOM AND ARCH CONTROLS216
DIFFERENTIAL LOCK(S) ON/OFF SWITCH216
GRAPPLE CONSTANT PRESSURE SWITCH216
GRAPPLE OPEN/CLOSE217
GRAPPLE ROTATE CONTROLS216
TRIGGER SWITCH, ENGINE SPEED CONTROL217
ROTATING SEAT KICK LEVER226
SEAT227
SEAT, ROTATING SEAT KICK LEVER226
STEERING
JOYSTICK212
STEERING WHEEL214
TRAVEL/ENGINE SPEED PEDALS
ROTATING SEAT & JOYSTICK STEERING 211
STATIONARY SEAT & STEERING WHEEL212
WARNING MESSAGESSEE COMPUTER
WINCH CONTROL LEVER221
WINCH SELECT SWITCH220
CAB VENTILATION
AIR VENTS282
FILTER, FRESH AIR282
FILTER, RECIRCULATING AIR, A/C UNIT282
CARE OF THE MACHINE 2114
CARE OF POLYCARBONATE WINDOWS 2114
CAUTIONS 2116
CLEANING INSTRUCTIONS 2116
CONCEALING HAIRLINE SCRATCHES 2116
FIRE PRECAUTIONS 2117
GRAFFITI REMOVAL 2117
INSPECTION AND MAINTENANCE 2115
RESISTANCE TO CHEMICALS 2115
RESISTANCE TO WATER 2115
CENTRE JOINT 2110
CLEANING A/C CONDENSER AND COOLING ASSEMBLY 2118
COMPUTER228
ADJUSTMENT MENU
EXAMPLE – ADJUSTMENT MENU NAVIGATION238
ADJUSTMENT MENU – ENGINE SETTINGS234
AUTO RPM235
ENGINE HIGH IDLE ADJUST234
WARM UP SPEED235
ADJUSTMENT MENU – FAN SETTINGS (IF EQUIPPED)235
CLEAN DURATION235
CLEAN FREQUENCY235
FAN AUTO CLEAN235
Tigercat 610E/615E Skidder Controls and operation
23
ADJUSTMENT MENU – SERVICE SETTINGS236
FRONT TIRE SIZE236
HYDRAULIC OIL GRADE236
PROGRAM MODE236
STEER ADJUST (JOYSTICK STEERING ONLY)237
STEER INVERT (JOYSTICK STEERING ONLY)237
COMPUTER CONTROL SYSTEM229
COMPUTER CONTROL SYSTEM COMPONENTS229
ENGINE COOLANT TEMPERATURE GAUGE232
ENGINE MENU – ENGINE FUNCTIONS233
BOOST PRESSURE233
CHARGE AIR TEMPERATURE232
COOLANT TEMPERATURE232
ENGINE HOURS233
ENGINE OIL TEMPERATURE232
ENGINE VOLTAGE233
ENG % TORQUE233
FUEL RATE233
FUEL TEMPERATURE233
OIL PRESSURE233
ENGINE TACHOMETER GAUGE233
HYDRAULIC OIL TEMPERATURE GAUGE241
INFORMATION MODE MENU240
DRIVE MOTOR SPEED241
DRIVE PRESSURE FORWARD241
DRIVE PRESSURE REVERSE241
HYDRAULIC OIL TEMPERATURE241
MACHINE HOURS241
SERIAL NUMBER241
TOTAL FUEL INFORMATION242
TRANSMISSION TEMPERATURE242
TRAVEL SPEED241
TRIP FUEL INFORMATION242
MAIN MENU230
MAIN MENU PAGE242
MAIN MENU PAGE – ADJUST MENU243
MAIN MENU PAGE – INFO MENU249
LOGS250
MODULES250
MAIN MENU PAGE – MEASURE MENU244
MAIN MENU PAGE – PREFERENCES MENU245
DATE/TIME ADJUSTMENT247
DISPLAY ADJUSTMENT246
LANGUAGE ADJUSTMENT249
MD3 COMPUTER228
MD3 COMPUTER ELECTRONIC CONTROL & DISPLAY228
MD3 COMPUTER MAIN MENU230
MESSAGES251
ALERT MESSAGES (YELLOW)265
CRITICAL MESSAGES (RED)252
ERROR MESSAGES (RED)261
INFORMATION MESSAGES (BLUE)278
24
Controls and operation Tigercat 610E/615E Skidder
MESSAGES – ALERT
DIESEL EXHAUST FLUID < 5%272
DIESEL EXHAUST FLUID LEVEL <10%272
DIESEL EXHAUST FLUID LEVEL EMPTY272
DIESEL EXHAUST FLUID QUALITY273
DRIVE CHARGE FILTER BYPASSED267
DRIVE CHARGE SYSTEM PRESSURE LOW268
ENGINE AIR INTAKE FILTER RESTRICTED267
ENGINE COOLANT TEMPERATURE HIGH271
ENGINE FAULT CODE MESSAGES – ALERT274
ENGINE VOLTAGE HIGH271
ENGINE VOLTAGE LOW271
FUEL LEVEL LOW267
FUEL – WATER IN FUEL271
HARDWARE FAILURE – COUT270
HARDWARE FAILURE – DIN270
HARDWARE FAILURE – DOUT270
HARDWARE FAILURE – VIN270
HARDWARE FAULT – MD3269
HARDWARE FAULT – XA2269
HARDWARE FAULT – XS2269
MACHINE VOLTAGE HIGH268
MACHINE VOLTAGE LOW267
MODULE HIGH SUPPLY VOLTAGE – ALERT276
MODULE HIGH TEMPERATURE – ALERT275
MODULE LOW SUPPLY VOLTAGE – ALERT277
SERVICE BRAKE PRESSURE LOW268
MESSAGES – CRITICAL
AFTERTREATMENT SYSTEM ENGINE IDLE TOO LONG258
AFTERTREATMENT SYSTEM TECHNICAL FAILURE258
DRIVE MOTOR CLUTCH PRESSURE LOW253
DRIVE MOTOR CLUTCH SLOW RESPONSE255
DRIVE MOTOR OVERSPEED253
ENGINE COOLANT LEVEL LOW257
ENGINE COOLANT TEMPERATURE HIGH257
ENGINE FAULT CODE MESSAGES – CRITICAL260
ENGINE LOCKED OUT259
ENGINE OIL PRESSURE LOW260
ENGINE OIL TEMPERATURE HIGH260
ENGINE RESTARTS REMAINING UNTIL ENGINE LOCKOUT259
ENGINE TORQUE DERATE ACTIVE258
HARDWARE FAULT – ENGINE256
HARDWARE FAULT – MD3256
HARDWARE FAULT – XA2256
HARDWARE FAULT – XS2256
HYDRAULIC OIL LEVEL LOW253
HYDRAULIC OIL TEMPERATURE HIGH254
INTERLOCK SYSTEM254
LH DRIVE MOTOR SPEED SENSOR FAULT255
RH DRIVE MOTOR SPEED SENSOR FAULT OR CLUTCH SLIP255
TRANSMISSION OIL TEMPERATURE HIGH254
MESSAGES – ERROR
CURRENT OUTPUT ERROR (COUT)264
DIGITAL INPUT ERROR (DIN)264
DIGITAL OUTPUT ERROR (DOUT)264
MODULE NO CONTACT ERROR262
MODULE VREF ERROR263
Tigercat 610E/615E Skidder Controls and operation
25
VOLTAGE INPUT ERROR (VIN)264
MESSAGES – INFORMATION
MACHINE STEERING INVERT DISABLED281
SETUP MODE – DRIVE MOTOR SETUP279
SETUP MODE – DRIVE PUMP POR SETUP279
SETUP MODE – DRIVE PUMP REGULATION SETUP279
SETUP MODE – ENGINE HP TEST279
SETUP MODE – FUNCTION SETUP279
SETUP MODE – MAX CURRENT SETUP MODE279
DIESEL EXHAUST FLUID (DEF) LEVEL WARNINGS272
DIESEL EXHAUST FLUID (DEF) QUALITY WARNING273
DIESEL EXHAUST FLUID (DEF) TANK289
DOORS AND ACCESS PANELS286
ENGINE AIR CLEANER
AIR CLEANER293
AIR CLEANER UNLOADER VALVE293
AIR PRECLEANER292
ENGINE FAULT CODE MESSAGES – ALERT274
ENGINE FAULT CODE MESSAGES – CRITICAL260
FIRE EXTINGUISHER, PORTABLE283
FIRE PREVENTION
FIRE EXTINGUISHER, PORTABLE283
PRESSURIZED WATER SYSTEM291
FUEL TANK288
FUSE AND RELAY PANELS
CAB284
ELECTRICAL BOX285
HYDRAULIC FILL PUMP295
HYDRAULIC FILTERS294
HYDRAULIC OIL TANK294
MACHINE WARM UP OPERATION2102
MACHINE WARM UP SPEED ADJUSTMENT2103
MOVING INSTRUCTIONSSEE SEPARATE BOOKLET
OPERATING MACHINE295
CENTRE JOINT 2110
MACHINE WARM UP OPERATION2102
MACHINE WARM UP SPEED ADJUSTMENT2103
OPERATING GRAPPLE2107
PRESTART CHECKS296
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL2106
STARTING ENGINE299
STARTING IN COLD WEATHER2101
STOPPING ENGINE2105
SYSTEM TEST AND WARM UP2101
TRAVELLING WITHOUT A LOAD2106
PARKING BRAKE SWITCH219
PICTOGRAM DESCRIPTIONS27
PRESTART CHECKS296
RADIO, AM/FM CD283
RADIO, CB (IF EQUIPPED)283
RETRIEVAL POINTS2121
ROTATING SEAT KICK LEVER226
26
Controls and operation Tigercat 610E/615E Skidder
SKIDDING 2110
CABLE SKIDDING 2113
EFFECT OF ARCH/BOOM GEOMETRY
ON WEIGHT DISTRIBUTION2111
GRAPPLE SKIDDING 2112
SAFETY 2110
SKIDDING TECHNIQUE 2110
STARTING ENGINE299
STEERING
JOYSTICK STEERING212
STEERING WHEEL214
STEREO, AM/FM CD283
STOPPING ENGINE2105
SYSTEM TEST AND WARM UP2101
SYSTEM WARNING MESSAGESSEE COMPUTER
TILT CABSEE SECTION 3
TOWING INSTRUCTIONS – EHS TRANSMISSION2125
TRANSMISSION DIPSTICK290
TRANSMISSION OIL FILL LOCATION290
TRANSPORTING INSTRUCTIONS2122
LIFTING POINTS2124
TIE DOWN POINTS2123
WINCH, OPERATING2108
SECTION 3 – LUBRICATION & MAINTENANCE173
AFTERTREATMENT SYSTEM340
AIR CLEANER MAINTENANCE337
AIR CONDITIONING SYSTEM, CHECKING356
APPROVED ANTI-SEIZE PASTES FOR EXHAUST / AFTERTREATMENT LINE
(TIGERCAT BY FPT TIER 4F ENGINES)348
APPROVED HYDRAULIC OILS315
ARTICULATION LOCK351
AXLE
AXLE LEVEL CHECK, FILL AND DRAIN LOCATIONS366
AXLE PINION SEAL GREASE FITTING36, 366
LIMITED SLIP ADDITIVES366
REAR (BOGIE) AXLE
DRAINING AND REFILLING BOGIE AXLE368
SLEW BEARING LUBRICATION – BOGIE AXLES369
CAB SAFETY CABLE359
CAB SUPPORT BRACE359
CENTRE JOINT
LUBRICATION350
MAINTENANCE350
DENOX 22 SYSTEM340
DEPRESSURIZING SUSPENDED MACHINE ELEMENTS336
DIESEL EXHAUST FLUID (DEF) HANDLING349
DIESEL OXIDATION CATALYST/SELECTIVE CATALYTIC REDUCTION
AFTERTREATMENT SYSTEM (DENOX 22 SYSTEM)340
DRAINING ENGINE COOLANT331
DRAINING HYDRAULIC TANK329
DRAINING THE DIESEL EXHAUST FLUID TANK326
DRAINING THE FUEL TANK322
DRAINING TRANSMISSION OIL332
EMERGENCY EXITS, CHECK MONTHLY38
FILLING HYDRAULIC TANK330
FILTERS
CHARGE PRESSURE FILTER328
DEF SUPPLY MODULE FILTER324
EHS TRANSMISSION FILTER329
FUEL FILTER/WATER SEPARATOR320
FUEL TANK STRAINER320
HYDRAULIC OIL DOUBLE FILTERS327
SERVICING GUIDELINES FOR OIL FILTERS327
FIRE PREVENTION39
FRONT AXLE
AXLE PINION SEAL GREASE FITTING367
GENERAL MAINTENANCE38
GRAPPLE SNUBBER MAINTENANCE352
HOUR METER – MAINTENANCE33
LUBRICATION AND SERVICE POINTS
MACHINES 6101101 TO 6102500316
MACHINES 6151001 TO 6151500318
ISSUE 20 MARCH 2015
32
Lubrication and Maintenance Tigercat 610E/615E Skidder
NEW MACHINE MAINTENANCE33
FIRST 125 HOUR INSPECTION AND SERVICE REPORT33
INITIAL PREDELIVERY INSPECTION33
OIL ANALYSIS PROGRAM34
OIL LOST FROM LEAKAGE38
OIL SAMPLE COLLECTION PROCEDURES35
PARKING BRAKE
MANUAL RELEASE OF PARKING BRAKE333
PARKING BRAKE ADJUSTMENT333
PRESSURIZED WATER SYSTEM MAINTENANCE354
SCHEDULED MAINTENANCE
8 HOURS310
48 HOURS310
125 HOURS 311
250 HOURS 311
500 HOURS312
1000 HOURS312
1500 HOURS313
2000 HOURS313
2 YEARS313
SEASONAL314
SERVICE AND LUBRICATION POINTS
MACHINES 6101101 TO 6102500316
MACHINES 6151001 TO 6151500318
SERVICE BRAKE
CHECKING BRAKE AND ACCUMULATOR FOR PROPER OPERATION335
START-UP PROCEDURE AFTER MAJOR MAINTENANCE364
TILTING THE CAB358
TIRE PRESSURES376
TORQUE, FLUID CONNECTIONS372
TORQUE SPECIFICATIONS – GENERAL371
WEIGHTS OF COMMERCIAL WOOD375
WHEELS, INSTALLING33
WINCH MAINTENANCE – ALLIED WINCH360
WINCH MAINTENANCE – CARCO362
AIR CLEANER MAINTENANCE337
AIR CONDITIONING SYSTEM, CHECKING356
APPROVED ANTI-SEIZE PASTES FOR EXHAUST / AFTERTREATMENT LINE
(TIGERCAT BY FPT TIER 4F ENGINES)348
APPROVED HYDRAULIC OILS315
ARTICULATION LOCK351
AXLE
AXLE LEVEL CHECK, FILL AND DRAIN LOCATIONS366
AXLE PINION SEAL GREASE FITTING36, 366
LIMITED SLIP ADDITIVES366
REAR (BOGIE) AXLE
DRAINING AND REFILLING BOGIE AXLE368
SLEW BEARING LUBRICATION – BOGIE AXLES369
CAB SAFETY CABLE359
CAB SUPPORT BRACE359
CENTRE JOINT
LUBRICATION350
MAINTENANCE350
DENOX 22 SYSTEM340
DEPRESSURIZING SUSPENDED MACHINE ELEMENTS336
DIESEL EXHAUST FLUID (DEF) HANDLING349
DIESEL OXIDATION CATALYST/SELECTIVE CATALYTIC REDUCTION
AFTERTREATMENT SYSTEM (DENOX 22 SYSTEM)340
DRAINING ENGINE COOLANT331
DRAINING HYDRAULIC TANK329
DRAINING THE DIESEL EXHAUST FLUID TANK326
DRAINING THE FUEL TANK322
DRAINING TRANSMISSION OIL332
EMERGENCY EXITS, CHECK MONTHLY38
FILLING HYDRAULIC TANK330
FILTERS
CHARGE PRESSURE FILTER328
DEF SUPPLY MODULE FILTER324
EHS TRANSMISSION FILTER329
FUEL FILTER/WATER SEPARATOR320
FUEL TANK STRAINER320
HYDRAULIC OIL DOUBLE FILTERS327
SERVICING GUIDELINES FOR OIL FILTERS327
FIRE PREVENTION39
FRONT AXLE
AXLE PINION SEAL GREASE FITTING367
GENERAL MAINTENANCE38
GRAPPLE SNUBBER MAINTENANCE352
HOUR METER – MAINTENANCE33
LUBRICATION AND SERVICE POINTS
MACHINES 6101101 TO 6102500316
MACHINES 6151001 TO 6151500318
ISSUE 20 MARCH 2015
32
Lubrication and Maintenance Tigercat 610E/615E Skidder
NEW MACHINE MAINTENANCE33
FIRST 125 HOUR INSPECTION AND SERVICE REPORT33
INITIAL PREDELIVERY INSPECTION33
OIL ANALYSIS PROGRAM34
OIL LOST FROM LEAKAGE38
OIL SAMPLE COLLECTION PROCEDURES35
PARKING BRAKE
MANUAL RELEASE OF PARKING BRAKE333
PARKING BRAKE ADJUSTMENT333
PRESSURIZED WATER SYSTEM MAINTENANCE354
SCHEDULED MAINTENANCE
8 HOURS310
48 HOURS310
125 HOURS 311
250 HOURS 311
500 HOURS312
1000 HOURS312
1500 HOURS313
2000 HOURS313
2 YEARS313
SEASONAL314
SERVICE AND LUBRICATION POINTS
MACHINES 6101101 TO 6102500316
MACHINES 6151001 TO 6151500318
SERVICE BRAKE
CHECKING BRAKE AND ACCUMULATOR FOR PROPER OPERATION335
START-UP PROCEDURE AFTER MAJOR MAINTENANCE364
TILTING THE CAB358
TIRE PRESSURES376
TORQUE, FLUID CONNECTIONS372
TORQUE SPECIFICATIONS – GENERAL371
WEIGHTS OF COMMERCIAL WOOD375
WHEELS, INSTALLING33
WINCH MAINTENANCE – ALLIED WINCH360
WINCH MAINTENANCE – CARCO362
IMAGES PREVIEW OF THE MANUAL:
TIGERCAT 610E 615E SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
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