Tigercat 630 SKIDDER SERVICE MANUAL – PDF DOWNLOAD

Description

Tigercat 630 SKIDDER SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 630 SKIDDER SERVICE MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the 630 Skidder.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Skidder. The service manual contains safety guidelines, a preventive maintenance schedule and
  servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.

TABLE OF CONTENTS:

Tigercat 630 SKIDDER SERVICE MANUAL – PDF DOWNLOAD

630 SERVICE ISSUE 2.1…………………………………… 1
INTRODUCTION……………………………………….. 3
S.A.E. STANDARDS……………………………………. 4
NON-APPROVED FIELD PRODUCT CHANGES……………………. 5
SECTION 1 – SAFETY……………………………………… 7
battery disconnect switch …………………………… 12
cooling system …………………………………….. 14
exhaust fumes ……………………………………… 16
FIRE PREVENTION…………………………………….. 7
FIRE PREVENTION GUIDELINES ………………………. 17
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………. 18
WHAT TO DO AFTER A FIRE …………………………. 19
WHAT TO DO IN CASE OF A MACHINE FIRE ……………… 18
first aid …………………………………………. 10
Fluid leaks ……………………………………….. 14
Hydraulic Pressure hazard …………………………… 14
loose clothing hazard ………………………………. 15
protective clothing ………………………………… 9
SAFETY PRECAUTIONS, GENERAL …………………………. 10
SAFETY PRECAUTIONS, OPERATING ……………………….. 11
SAFETY PRECAUTIONS, SERVICING ……………………….. 14
SAFETY SYMBOLS …………………………………….. 8
Signal Words ………………………………………. 8
SECTION 3 – LUBRICATION & MAINTENANCE…………………….. 21
center joint……………………………………….. 37
lubrication ……………………………………. 37
maintenance ……………………………………. 37
FILTER AND LUBRICATION SCHEDULE ……………………… 29
FILTERS – REMOVE AND REPLACE…………………………. 30
FUEL FILTER/WATER SEPARATOR ……………………… 30
FUEL TANK STRAINER ……………………………… 30
HYDRAULIC OIL RETURN FILTERS …………………….. 31
HYDROSTATIC CHARGE PUMPPRESSURE FILTER …………… 32
FUEL TANK STRAINER …………………………………. 30
GENERAL MAINTENANCE ………………………………… 23
GRAPPLE SNUBBER MAINTENANCE …………………………. 36
HOUR METER ~ MAINTENANCE ……………………………. 22
NEW MACHINE MAINTENANCE……………………………… 21
FIRST 25 HOURS …………………………………. 22
FIRST 250 HOURS ………………………………… 22
Oil lost from leakage ………………………………. 22
PRESSURE SETTINGS ………………………………….. 38
SCHEDULED MAINTENANCE ………………………………. 24
1000 HOURS …………………………………….. 26
125 HOURS ……………………………………… 25
250 HOURS ……………………………………… 25
500 HOURS ……………………………………… 25
8 HOURS ……………………………………….. 24
FREQUENTLY …………………………………….. 24
SEASONAL ………………………………………. 26
SERVICING AIR CONDITIONING SYSTEM ……………………. 34
STARTUP PROCEDURE AFTER MAJOR MAINTENANCE …………….. 32
TIGHTENING POINTS ………………………………….. 22
TORQUE CHART ………………………………………. 39
TORQUE CHART, GENERAL ………………………………. 40
WHEELS, INSTALLING …………………………………. 22
WINCH LUBRICATION ………………………………….. 23
SECTION 5 – PILOT SYSTEM………………………………… 41
CHARGE PRESSURE FILTER ……………………………… 42
charge pump ……………………………………….. 42
CIRCUIT DIAGRAM SERIAL NUMBER 6300101 TO 6300400 ………. 44
CIRCUIT DIAGRAM SERIAL NUMBER 6300401 TO 6300610 ………. 45
CIRCUIT DIAGRAM SERIAL NUMBER 6300611 TO 6300999 ………. 46
pilot manifold …………………………………….. 43
PILOT OIL CIRCUIT ………………………………….. 42
SET PILOT PRESSURE …………………………………. 42
SECTION 6 – ELECTRICAL, GAUGES AND ALARMS…………………. 47
fuse and relay panel (6300481 TO 6300999) …………….. 54
GAUGES AND ALARMS ………………………………….. 55
SCHEMATIC DIAGRAM (6300101 to 6300400) ……………….. 48
SCHEMATIC DIAGRAM (6300401 to 6300480) ……………….. 50
SCHEMATIC DIAGRAM (6300481 TO 6300999) ……………….. 52
SENSOR DETAILS …………………………………….. 55
switch and sensor locations (6300101 to 6300400) ………. 56
switch and sensor locations (6300420 to 6300500) ………. 57
switch and sensor locations (6300501 TO 6300999) ………. 58
troubleshooting and testing …………………………. 55
wire colour code chart ……………………………… 54
SECTION 7 – ENGINE START AND STOP………………………… 59
CIRCUIT DESCRIPTION ………………………………… 60
CIRCUIT DIAGRAM…………………………………….. 63
SERIAL NUMBERS 6300101 TO 6300400 ………………… 63
SERIAL NUMBERS 6300401 TO 6300480 ………………… 63
SERIAL NUMBERS 6300481 TO 6300999 ………………… 64
DRIVE SYSTEM RELAYS…………………………………. 59
DRIVE ENABLE RELAY ……………………………… 60
START RELAY ……………………………………. 60
engine Start circuit ……………………………….. 60
fuel control valve …………………………………. 62
main pump unloading valve …………………………… 62
parking brake switch ……………………………….. 60
start motor and solenoid ……………………………. 60
start solenoid relay ……………………………….. 61
TACHOMETER SET-UP ………………………………….. 65
SECTION 8 – DRIVE………………………………………. 67
AXLES ……………………………………………..101
capacities ……………………………………..103
DIFFERENTIAL AND DIFFERENTIAL LOCKS ……………….102
DRAINING THE AXLES ………………………………103
filling the axles ……………………………….103
Lubrication …………………………………….103
OIL capacities ………………………………….103
PLANETARY FINAL DRIVE ……………………………101
Service brakes (front axle only)………………….. 67
BRAKE BLEEDING ………………………………102
BRAKE LINING INSPECTION ………………………102
SERVICING BRAKES …………………………….102
DRIVE SYSTEM……………………………………….. 67
DRIVE CIRCUIT (6300101 to 6300400) ……………….. 76
DRIVE CIRCUIT (6300401 to 6300999) ……………….. 88
DRIVE FOOT CONTROL VALVE ………………………… 73
DRIVE MOTOR DESCRIPTION …………………………. 72
DRIVE MOTOR SCREW ADJUSTMENTS (6300101 to 6300400) …. 82
DRIVE MOTOR SCREW ADJUSTMENTS (6300401 to 6300999) …. 94
DRIVE PREVENT VALVE (6300101 to 6300400) ………….. 73
DRIVE PREVENT VALVE (6300401 to 6300999 …………… 74
DRIVE PUMP DESCRIPTION ………………………….. 70
DRIVE PUMP PRESSURE SETTINGS (6300101 to 6300400) ….. 80
DRIVE PUMP PRESSURE SETTINGS (6300401 to 6300999) ….. 92
DRIVE SYSTEM description ………………………… 68
hydraulic set-up procedure (6300101 to 6300400)…….. 67
Drive Motor pressure Adjustment ………………. 81
drive Pump Pressure Adjustment ……………….. 79
Motor Begin of displacement control Pressure …… 83
Motor Minimum displacement Adjustment …………. 82
Motor pressure override adjustment (P.O.R.) ……. 85
hydraulic set-up procedure (6300401 to 6300999)…….. 67
Drive Motor pressure Adjustment ………………. 94
drive Pump Pressure Adjustment ……………….. 91
Motor Begin of displacement control Pressure …… 95
Motor Minimum displacement Adjustment …………. 94
Motor pressure override adjustment (P.O.R.) ……. 97
HYDRAULIC OIL HEATING PROCEDURE ……………………… 75
TEST DRIVE (6300101 to 6300400)………………………. 67
Begin of Displacement Control Pressure ……………. 77
DIFFERENTIAL LOCKS ……………………………… 78
horsepower …………………………………….. 78
Motor Pressure Override (POR) ……………………. 77
Steering Operation ……………………………… 78
TEST DRIVE (6300401 to 6300999)………………………. 67
Begin of Displacement Control Pressure ……………. 89
DIFFERENTIAL LOCKS ……………………………… 90
horsepower …………………………………….. 90
Motor Pressure Override (POR) ……………………. 89
Steering Operation ……………………………… 90
TRANSMISSION ……………………………………….100
WHEEL INSTALLATION ………………………………….103
TAPERED ASSEMBLY STUD ……………………………103
SECTION 9 – BRAKES………………………………………105
ACCUMULATOR…………………………………………105
accumulator …………………………………….106
CHARGING AND TESTING DEVICE ………………………107
CHARGING THE ACCUMULATOR …………………………107
CHECKING GAS PRESSURE ……………………………107
BRAKES……………………………………………..105
ACCUMULATOR and SERVICE BRAKES ……………………110
BRAKE PILOT VALVE ……………………………….106
Parking brake …………………………………..114
CHARGING VALVE, ACCUMULATOR ………………………….107
CIRCUIT DIAGRAM (6300101 TO 6300400) ………………….111
CIRCUIT DIAGRAM (6300401 TO 6300610) ………………….112
CIRCUIT DIAGRAM (6300611 TO 6300999) ………………….113
DIFFERENTIAL LOCKS…………………………………..105
ADJUSTING DIFFERENTIAL LOCK VALVES: ……………….109
CIRCUIT DESCRIPTION ……………………………..109
Multifunction Valve………………………………….105
ADJUSTING HIGH PRESS RELIEF AND MAIN PUMP ………….109
DESCRIPTION …………………………………….108
HIGH PRESSURE RELIEF …………………………….109
Parking brake ………………………………………114
SECTION 10 – OIL COOLER………………………………….115
CIRCUIT DESCRIPTION AND Operation……………………..117
serial numbers 6300101 to 6300400 …………………117
serial numbers 6300401 TO 6300999 …………………117
CIRCUIT DIAGRAM……………………………………..118
serial numbers 6300101 to 6300400 …………………118
serial numbers 6300401 TO 6300999 …………………119
OIL COOLER DESCRIPTION ………………………………116
SECTION 11 – STEERING AND CENTER JOINT…………………….121
center joint………………………………………..128
adjustment ……………………………………..128
checking ……………………………………….128
diagram ………………………………………..129
grease seals ……………………………………129
lubrication …………………………………….128
maintenance …………………………………….128
CIRCUIT DIAGRAM (6300101 to 6300400) ………………….126
CIRCUIT DIAGRAM (6300401 to 6300999) ………………….127
PRIORITY VALVE ……………………………………..124
STEER CONTROL VALVE …………………………………122
testing the Steering Operation ……………………….125
SECTION 12 – GRAPPLE, ARCH AND BOOM……………………….131
CIRCUIT DESCRIPTION………………………………….131
ARCH …………………………………………..135
ARCH/BOOM ………………………………………141
grapple open/close ………………………………149
grapple rotate (6300101 to 6300400, esco grapple) …..148
grapple rotate (6300401 to 6300999, tc grapple) …….148
CIRCUIT DIAGRAMS…………………………………….131
ARCH/boom 6300101 TO 6300400 ……………………..142
ARCH/boom 6300401 TO 6300999 ……………………..143
GRAPPLE 6300101 TO 6300400 ……………………….150
GRAPPLE 6300401 TO 6300999 ……………………….151
SINGLE ARCH 6300101 TO 6300400 ……………………136
SINGLE ARCH 6300401 TO 6300999 ……………………137
GRAPPLE CONTROL VALVE………………………………..131
dual FUNCTION ARCH SECTION ……………………….140
grapple rotate and open/close SECTIONs …………….146
SINGLE FUNCTION ARCH SECTION ……………………..134
grapple snubber maintenance ………………………….153
JOYSTICK CONTROL VALVE, arch and grapple ………………133
PORT RELIEF VALVE DESCRIPTION (GRAPPLE VALVE) ………….154
ADJUSTING PROCEDURE ……………………………..153
PRESSURE SETTINGS……………………………………131
DUAL ARCH/BOOM ………………………………….145
GRAPPLE rotate …………………………………152
GRAPPLE OPEN/CLOSE ………………………………152
SINGLE ARCH …………………………………….135
SECTION 13 – WINCH………………………………………155
CIRCUIT DESCRIPTION …………………………………158
winch ………………………………………….159
CIRCUIT DIAGRAMS…………………………………….155
WINCH 6300101 TO 6300400 …………………………160
WINCH 6300401 TO 6300999 …………………………161
CONTROL LEVER valve …………………………………156
GRAPPLE CONTROL VALVE………………………………..155
WINCH SECTION …………………………………..157
PRESSURE SETTINGS……………………………………155
winch NONE ADJUSTABLE ……………………………159
SECTION 14 – DOZER BLADE…………………………………163
CIRCUIT DESCRIPTION …………………………………166
circuit diagrams…………………………………….163
DOZER 6300101 TO 6300400 …………………………168
DOZER 6300401 TO 6300999 …………………………169
CONTROL LEVER PILOT VALVE ……………………………164
dozer CONTROL VALVE …………………………………164
pressure settings …………………………………..166

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TIGERCAT 630 SKIDDER SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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