Tigercat 635C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Tigercat 635C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 635C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the 635C Skidder serial numbers
  6350501 and up.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Skidder. The service manual contains safety guidelines, a preventive maintenance schedule and
  servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat 635C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

635C OPERATOR ISSUE 3.0………………………………….. 1
INTRODUCTION………………………………………… 3
S.A.E. STANDARDS…………………………………….. 4
NON-APPROVED FIELD PRODUCT CHANGES…………………….. 5
SECTION 1 – SAFETY………………………………………. 7
BATTERY DISCONNECT SWITCH ……………………………. 14
BATTERY SAFETY ……………………………………… 12
CAB EXITS ………………………………………….. 13
CAB SAFETY CABLE ……………………………………. 18
CAB SUPPORT BRACE …………………………………… 18
COOLING SYSTEM ……………………………………… 17
ELECTRICAL SYSTEM VOLTAGE ……………………………. 8
EMERGENCY CAB EXITS …………………………………. 13
EXHAUST FUMES ………………………………………. 20
FIRE PREVENTION …………………………………….. 23
DRY CHEMICAL CLEANUP PROCEDURES …………………… 27
FIRE PREVENTION GUIDELINES ……………………….. 23
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED ……….. 26
WHAT TO DO TO PREPARE FOR A MACHINE FIRE …………… 24
WHAT TO DO WHEN A MACHINE FIRE OCCURS ……………… 25
FIRST AID ………………………………………….. 10
FLUID INJECTION INJURY ………………………………. 21
FLUID LEAKS ………………………………………… 17
GREASE INJECTION INJURY ……………………………… 22
HYDRAULIC PRESSURE HAZARD ……………………………. 17
LOOSE CLOTHING HAZARD ……………………………….. 18
PARKING THE MACHINE …………………………………. 14
PROTECTIVE CLOTHING …………………………………. 9
SAFETY PRECAUTIONS, GENERAL ………………………….. 10
SAFETY PRECAUTIONS, OPERATING ………………………… 13
SAFETY PRECAUTIONS, SERVICING ………………………… 16
SAFETY SYMBOLS ……………………………………… 8
SIGNAL WORDS ……………………………………….. 8
VOLTAGE, ELECTRICAL SYSTEM …………………………… 8
WELDING, PRIOR TO …………………………………… 16
WORKING WITH OIL ……………………………………. 10
SECTION 2 – CONTROLS & OPERATION………………………….. 29
ACCESS PANELS AND DOORS ……………………………… 72
AIR CONDITIONER/HEATER ………………………………. 48
AIR VENTS ………………………………………….. 48
ARCH AND BOOM CONTROLS ………………………………. 36
ARTICULATION LOCK ……………………………………102
BATTERY DISCONNECT SWITCH ……………………………. 75
BOOM AND ARCH CONTROLS ………………………………. 36
BRAKE PEDAL ………………………………………… 34
CARE OF THE MACHINE …………………………………. 98
CLEANING A/C CONDENSER AND COOLING ASSEMBLY …………100
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS ……………. 98
CENTER JOINT ……………………………………….. 93
CLEANING A/C CONDENSER AND COOLING ASSEMBLY …………….100
DATE TIME SETTINGS ………………………………….. 64
DIFFERENTIAL LOCK SELECTOR SWITCH……………………… 29
6350501 TO 6350530 ………………………………. 41
6350531 TO 6350620 ………………………………. 43
6350621 AND UP ………………………………….. 46
differential lock SELECTOR switch …………………….. 43
DIFFERENTIAL LOCKS ON/OFF SWITCH ……………………… 37
DOORS AND ACCESS PANELS ……………………………… 72
DOZER BLADE CONTROL LEVER ……………………………. 38
ENGINE AIR CLEANER…………………………………… 29
AIR CLEANER …………………………………….. 76
AIR CLEANER UNLOADER VALVE ……………………….. 76
AIR PRECLEANER ………………………………….. 76
ENGINE IDLE SPEED SETTING CONTROL SWITCH ………………. 39
ENGINE SPEED CONTROL TRIGGER …………………………. 36
ENGINE SPEED/TRAVEL PEDALS …………………………… 34
ENGINE WARNING LIGHTS………………………………… 29
6350501 TO 6350530 ………………………………. 40
6350531 TO 6350620 ………………………………. 43
6350621 AND UP ………………………………….. 45
FAN CONTROL SWITCH ………………………………….. 38
FILTER, FRESH AIR …………………………………… 49
FILTER, RECIRCULATING AIR, A/C UNIT …………………… 48
FILTERS, HYDRAULIC ………………………………….. 79
FIRE EXTINGUISHER, PORTABLE ………………………….. 50
FIRE PREVENTION……………………………………… 30
FIRE EXTINGUISHER, PORTABLE ………………………. 50
PRESSURIZED WATER SYSTEM …………………………. 78
FUEL COOLER ………………………………………… 74
FUEL TANK ………………………………………….. 73
GRAPPLE…………………………………………….. 92
GRAPPLE CONSTANT PRESSURE SWITCH ……………………… 36
GRAPPLE OPEN/CLOSE ………………………………….. 37
GRAPPLE, OPERATING ………………………………….. 92
GRAPPLE ROTATE CONTROLS ……………………………… 36
HEATER/ AIR CONDITIONER ……………………………… 48
HOOD, TILT OUT ……………………………………… 72
HOT WATER SHUT OFF VALVE …………………………….. 49
HYDRAULIC FILTERS …………………………………… 79
HYDRAULIC HAND FILL PUMP …………………………….. 79
HYDRAULIC OIL RESERVOIRS……………………………… 30
AXLE CIRCUIT RESERVOIR ~ IN FRONT AXLE …………….. 80
MAIN HYDRAULIC OIL TANK ………………………….. 76
IGNITION SWITCH……………………………………… 30
6350501 TO 6350530 ………………………………. 41
6350531 TO 6350620 ………………………………. 43
6350621 AND UP ………………………………….. 45
INFORMATION CENTER -IQAN MDM COMPUTER DISPLAY ………….. 53
GAUGE MENUS …………………………………….. 54
Avg Fuel Rate ( gal/h) ……………………….. 59
Boost ( psi) ………………………………… 58
CAC Temp ( °F) ………………………………. 59
Constant Pressure ID …………………………. 57
Drive Motor ( rpm) …………………………… 58
Drive PSI Fwd ( psi) …………………………. 57
Drive PSI Rev ( psi) …………………………. 57
Eng % Torque (%) …………………………….. 58
Engine Speed (rpm) …………………………… 54
Engine Temp (°F) …………………………….. 55
Fuel Level (%) ………………………………. 56
Fuel Rate ( gal/h) …………………………… 59
Fuel Temp ( °F) ……………………………… 59
Fuel Used x10 ( gal) …………………………. 58
Hyd Oil Temp (°F) ……………………………. 57
Machine Hours (h) ……………………………. 58
Oil Pressure (psi) …………………………… 56
Voltage (volts) 12V ………………………….. 55
Voltage (volts) 24V ………………………….. 56
SYSTEM DIAGNOSTICS MENUS …………………………. 60
ADJUST DATE TIME SETTINGS …………………….. 64
ADJUST LCD DISPLAY BRIGHTNESS …………………. 62
ADJUST LCD DISPLAY CONTRAST …………………… 62
ADJUST SOUND SETTINGS ………………………… 63
DIAGNOSTICS MENU DESCRIPTIONS …………………. 61
DIAGNOSTICS MENU OPERATION ……………………. 61
SYSTEM WARNING MESSAGES ………………………….. 66
AIR INTAKE RESTRICTED SERVICE INTAKE TO CORRECT …. 70
AXLE FILTER IN BYPASS WARNING …………………. 69
BRAKE PRESSURE LOW …………………………… 71
CHARGE FILTER IN BYPASS WARNING ……………….. 69
CHARGE PRESSURE LOW WARNING …………………… 71
ENGINE TEMPERATURE WARNING ……………………. 68
FAN CLEAN MODE ………………………………. 71
FUEL LEVEL LOW ………………………………. 71
HYDRAULIC OIL LEVEL LOW WARNING ……………….. 67
HYDRAULIC OIL TEMPERATURE WARNING ……………… 67
LOW COOLANT LEVEL WARNING …………………….. 67
MODULE IS OFFLINE SYSTEM WARNING ………………. 66
OIL PRESSURE WARNING …………………………. 66
SERVICE USE ONLY (PROGRAM MODE) ……………….. 70
Voltage warning ……………………………… 68
WINCH FREESPOOL ON …………………………… 68
INSTRUCTIONS FOR MOVING ………………………………106
INSTRUMENT PANEL (6350501 TO 6350530) …………………. 40
ALARM WARNING LIGHT ……………………………… 41
AUX (OPTIONAL) ………………………………….. 41
DIFFERENTIAL LOCK FRONT LIGHT …………………….. 40
DIFFERENTIAL LOCK REAR LIGHT ……………………… 40
DIFFERENTIAL LOCK SELECTOR SWITCH …………………. 41
ENGINE WARNING LIGHTS ……………………………. 40
FUSE PANEL ……………………………………… 41
GAUGES. See INFORMATION CENTER…………………….. 31
GAUGES SWITCH …………………………………… 40
IGNITION SWITCH …………………………………. 41
INFORMATION CENTER DISPLAY ……………………….. 40
IQAN-MDM COMPUTER DISPLAY ………………………… 40
LIGHTER ………………………………………… 41
LIGHTS – SWITCH …………………………………. 41
INSTRUMENT PANEL (6350531 AND UP) …………………….. 42
ALARM WARNING LIGHT ……………………………… 43
AUX (OPTIONAL) ………………………………….. 43
AUXILIARY POWER OUTLET …………………………… 43
CONSTANT PRESSURE – YELLOW LIGHT …………………. 42
DIFFERENTIAL LOCK FRONT LIGHT …………………….. 42
DIFFERENTIAL LOCK REAR LIGHT ……………………… 42
DIFFERENTIAL LOCK SELECTOR SWITCH …………………. 43
ENGINE WARNING LIGHTS ……………………………. 43
FUSE PANEL ……………………………………… 43
GAUGES. See INFORMATION CENTER…………………….. 31
GAUGES SWITCH …………………………………… 42
IGNITION SWITCH …………………………………. 43
INFORMATION CENTER DISPLAY ……………………….. 42
IQAN-MDM COMPUTER DISPLAY ………………………… 42
LIGHTER ………………………………………… 43
LIGHTS – SWITCH …………………………………. 43
PARKING BRAKE – RED LIGHT ………………………… 42
INSTRUMENT PANEL (6350621 AND UP) …………………….. 44
ALARM WARNING LIGHT ……………………………… 46
AUX (OPTIONAL) ………………………………….. 46
AUXILIARY POWER OUTLET …………………………… 47
CONSTANT PRESSURE – YELLOW LIGHT …………………. 44
DIFFERENTIAL LOCK FRONT LIGHT …………………….. 44
DIFFERENTIAL LOCK REAR LIGHT ……………………… 44
DIFFERENTIAL LOCK SELECTOR SWITCH …………………. 46
ENGINE WARNING LIGHTS ……………………………. 45
FUSE PANEL ……………………………………… 47
GAUGES. See INFORMATION CENTER…………………….. 32
GAUGES SWITCH …………………………………… 44
IGNITION SWITCH …………………………………. 45
INFORMATION CENTER DISPLAY ……………………….. 44
IQAN-MDM COMPUTER DISPLAY ………………………… 44
LIGHTER ………………………………………… 47
LIGHTS – SWITCH …………………………………. 46
PARKING BRAKE – RED LIGHT ………………………… 44
PARKING BRAKE SWITCH …………………………….. 45
IQAN MDM COMPUTER DISPLAY. See INFORMATION CENTER……….. 32
JOYSTICK CONTROL LEVER ………………………………. 36
MAXIMUM SPEED CONTROL DIAL …………………………… 38
MOVING INSTRUCTIONS ………………………………….106
OPERATING MACHINE……………………………………. 32
CENTER JOINT ……………………………………. 93
OPERATING GRAPPLE ……………………………….. 92
OPERATING WINCH …………………………………. 93
PRE-START CHECKS ………………………………… 81
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL ………. 88
STARTING ENGINE …………………………………. 87
STARTING IN COLD WEATHER …………………………. 88
STOPPING ENGINE …………………………………. 90
SYSTEM TEST AND WARM-UP ………………………….. 89
TRAVELLING WITHOUT A LOAD ………………………… 91
OPERATOR’S SEAT……………………………………… 32
AIR RIDE ……………………………………….. 52
MECHANICAL ……………………………………… 51
PARKING BRAKE LEVER (6350501 TO 6350620) ………………. 35
PARKING BRAKE SWITCH (6350621 AND UP) …………………. 45
PRE-START CHECKS ……………………………………. 81
PRESSURIZED WATER SYSTEM …………………………….. 78
RADIO, AM/FM CD …………………………………….. 50
RADIO, CB (IF EQUIPPED) ……………………………… 50
SKIDDING …………………………………………… 94
CABLE SKIDDING ………………………………….. 96
EFFECT OF ARCH/BOOM GEOMETRY………………………. 33
ON WEIGHT DISTRIBUTION ……………………….. 95
GRAPPLE SKIDDING ………………………………… 96
SAFETY …………………………………………. 94
SKIDDING TECHNIQUE ………………………………. 94
SPEED CONTROL DIAL, MAXIMUM ………………………….. 38
STARTING ENGINE …………………………………….. 87
STEERING WHEEL ……………………………………… 34
STEREO, AM/FM CD ……………………………………. 50
STOPPING ENGINE …………………………………….. 90
SYSTEM TEST AND WARM-UP ……………………………… 89
SYSTEM WARNING MESSAGES. See INFORMATION CENTER…………. 33
TEST PORTS …………………………………………. 75
TILT CAB. See SECTION 3………………………………. 33
TILT OUT HOOD ………………………………………. 72
TOWING INSTRUCTIONS………………………………….. 33
6350501 TO 6350620 ……………………………….103
6350621 AND UP …………………………………..104
TRANSMISSION DIPSTICK ……………………………….. 75
TRANSMISSION OIL FILL ……………………………….. 75
TRANSPORTING INSTRUCTIONS …………………………….102
TRAVEL/ENGINE SPEED PEDALS …………………………… 34
WARNING LIGHTS, DIFFERENTIAL LOCKS. See INSTRUMENT PANEL…. 33
WARNING LIGHTS, ENGINE. See INSTRUMENT PANEL……………. 33
WARNING MESSAGES, IQAN MDM. See INFORMATION CENTER………. 33
WINCH CONTROL LEVER …………………………………. 38
WINCH FREESPOOL – SWITCH …………………………….. 39
WINCH, OPERATING ……………………………………. 93
SECTION 3 – LUBRICATION & MAINTENANCE………………………107
AIR CLEANER MAINTENANCE ………………………………136
AIR CONDITIONING SYSTEM, CHECKING ……………………..146
APPROVED HYDRAULIC OILS……………………………….107
AXLE CIRCUIT …………………………………….121
MAIN HYDRAULIC SYSTEM …………………………….120
ARTICULATION LOCK ……………………………………152
CAB SAFETY CABLE …………………………………….150
CAB SUPPORT BRACE ……………………………………150
CENTER JOINT…………………………………………153
LUBRICATION ……………………………………..153
MAINTENANCE ……………………………………..153
EMERGENCY EXITS, CHECK MONTHLY ………………………..114
FILTERS……………………………………………..130
AXLE PRESSURE FILTER ……………………………..135
CHARGE PRESSURE FILTER ……………………………135
FUEL FILTER/WATER SEPARATOR ……………………….130
HYDRAULIC OIL TRIPLE ELEMENT FILTERS ……………….134
SECONDARY FUEL FILTER/WATER SEPARATOR ………………131
SERVICING GUIDELINES FOR OIL FILTERS ……………….135
FIRE PREVENTION ……………………………………..115
FRONT AXLE OIL LEVEL CHECK AND AXLE CIRCUIT FILL ……….160
GENERAL MAINTENANCE ………………………………….114
GRAPPLE SNUBBER MAINTENANCE …………………………..140
HOUR METER ~ MAINTENANCE ……………………………..109
LUBRICATION AND SERVICE POINTS…………………………107
(6350501 TO 6350530) ……………………………..122
(6350531 TO 6350534) ……………………………..124
(6350535 TO 6350620) ……………………………..126
(6350621 AND UP) …………………………………128
NEW MACHINE MAINTENANCE ………………………………109
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT ……..109
INITIAL PRE-DELIVERY INSPECTION ……………………109
OIL LOST FROM LEAKAGE ………………………………..114
OIL SAMPLE COLLECTION PROCEDURES ………………………111
OIL SAMPLING PROGRAM …………………………………112
PRESSURIZED WATER SYSTEM MAINTENANCE …………………..144
REAR (BOGIE) AXLE…………………………………….107
DRAINING AND REFILLING BOGIE AXLE…………………..107
6350501 TO 6350534 ……………………………156
6350535 AND UP ……………………………….158
SLEW BEARING LUBRICATION ………………………….159
SCHEDULED MAINTENANCE ………………………………..116
FREQUENTLY ………………………………………116
8 HOURS …………………………………………116
48 HOURS ………………………………………..116
125 HOURS ……………………………………….117
250 HOURS ……………………………………….118
500 HOURS ……………………………………….118
1000 HOURS ………………………………………119
SEASONAL ………………………………………..119
SERVICE AND LUBRICATION POINTS…………………………108
(6350501 TO 6350530) ……………………………..122
(6350531 TO 6350534) ……………………………..124
(6350535 TO 6350620) ……………………………..126
(6350621 AND UP) …………………………………128
STARTUP PROCEDURE AFTER MAJOR MAINTENANCE……………….108
6350501 TO 6350530 ……………………………….162
6350531 AND UP …………………………………..165
TILTING THE HOOD AND CAB ……………………………..148
TILTING THE CAB ………………………………….150
TILTING THE HOOD …………………………………148
TORQUE CHART ………………………………………..167
TORQUE, FLUID CONNECTIONS …………………………….168
TORQUE SPECIFICATIONS – GENERAL ……………………….168
WEIGHTS OF COMMERCIAL WOOD ……………………………172
WHEELS, INSTALLING …………………………………..109
WINCH MAINTENANCE – ALLIED ONLY ……………………….154

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TIGERCAT 635C SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V