Tigercat 724E FELLER BUNCHER SERVICE MANUAL – PDF DOWNLOAD

Description

Tigercat 724E FELLER BUNCHER SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat 724E FELLER BUNCHER SERVICE MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
  dealer, customer and operator in becoming familiar with the features of the 724E Feller Buncher serial
  number 7241001 and up.
• The 724E Feller Buncher is designed for harvesting trees, selective felling, thinning and final felling
  applications in plantations and natural stands.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the 724E
  Feller Buncher. There is also important information regarding the safe operation of the saw head. The
  service manual contains safety and servicing procedures and a preventive maintenance schedule to assist
  in repair and to ensure optimum machine performance. For manual part numbers, see the title page in
  each manual.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information
  is current for any machine serial number HIGHER than the serial number preceding the “and up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat 724E FELLER BUNCHER SERVICE MANUAL – PDF DOWNLOAD

724E SERVICE ISSUE 2.0 ……………………………………………. 1
INTRODUCTION………………………………………………….. 3
S.A.E. STANDARDS………………………………………………. 4
NON-APPROVED FIELD PRODUCT CHANGES………………………………. 5
SECTION 1 – SAFETY………………………………………………… 7
ACCESS PANELS ………………………………………………… 19
BOOM LIFT LOCK ……………………………………………….. 18
FELLING TREES ………………………………………………… 13
FIRE PREVENTION ………………………………………………. 25
DRY CHEMICAL CLEANUP PROCEDURES …………………………….. 29
FIRE PREVENTION GUIDELINES …………………………………. 25
WHAT TO DO AFTER A MACHINE FIRE HAS OCCURRED …………………. 28
WHAT TO DO TO PREPARE FOR A MACHINE FIRE …………………….. 26
WHAT TO DO WHEN A MACHINE FIRE OCCURS ……………………….. 27
FLUID INJECTION INJURY ………………………………………… 20
GREASE INJECTION INJURY ……………………………………….. 21
LIGHTNING SAFETY AWARENESS……………………………………… 7
LIGHTNING SAFETY ………………………………………….. 22
WHAT IS A LIGHTNING STRIKE? ………………………………… 22
PARKING THE MACHINE …………………………………………… 14
SAFETY INTERLOCK SWITCHES ON CAB DOORS ………………………….. 15
SAFETY LABELS ………………………………………………… 30
SAFETY PRECAUTIONS, GENERAL ……………………………………. 8
SAFETY PRECAUTIONS, OPERATING ………………………………….. 12
SAFETY PRECAUTIONS, SERVICING ………………………………….. 16
SAFETY SYMBOLS ……………………………………………….. 8
SIGNAL WORDS …………………………………………………. 8
APPENDIX – USING HIGH SPEED DISC SAWS SAFELY…………………………. 33
Comments and instructions………………………………………. 33
Direction of throw ………………………………………… 39
High angle wrist rotation ability …………………………… 40
Recognizing the Dangers ……………………………………. 39
Throwing long wood pieces ………………………………….. 42
Dangers ……………………………………………………… 35
forward ……………………………………………………… 34
Be aware of the hazards ……………………………………. 34
Other instructions ………………………………………… 35
Safe practices ……………………………………………. 35
Several types of heads involved …………………………….. 34
Stored energy …………………………………………….. 34
HIGH ANGLE WRIST ROTATION CAPABILITY ……………………………. 41
Saw Head Don’ts ………………………………………………. 47
Type of Housing makes a Difference ……………………………… 36
SECTION 3 – LUBRICATION & MAINTENANCE……………………………….. 49
AIR CLEANER MAINTENANCE ……………………………………….. 70
AIR CONDITIONING SYSTEM, CHECKING ………………………………. 74
BELT, ENGINE SERPENTINE, REPLACING ……………………………… 79
BLINK CODES ………………………………………………….. 87
CENTER JOINT………………………………………………….. 75
LUBRICATION ………………………………………………. 75
MAINTENANCE ………………………………………………. 75
DRIVE SHAFT SPLINE LUBRICATION, MIDDLE AND REAR ………………….. 80
ELECTRONIC CONTROL MODULE ……………………………………… 86
FILTERS………………………………………………………. 49
ENGINE AIR CLEANER ………………………………………… 70
FUEL FILTER/WATER SEPARATOR ………………………………… 66
FUEL TANK STRAINER ………………………………………… 67
HYDRAULIC OIL RETURN FILTERS ……………………………….. 68
HYDROSTATIC CHARGE PUMP PRESSURE FILTERS ……………………. 69
SERVICING GUIDELINES FOR OIL FILTERS ………………………… 69
FIRE PREVENTION ………………………………………………. 54
HYDRAULIC OILS ……………………………………………….. 59
NEW MACHINE MAINTENANCE………………………………………… 49
FIRST 125 HOUR INSPECTION AND SERVICE REPORT …………………. 50
INITIAL PRE-DELIVERY INSPECTION …………………………….. 50
TIGHTENING POINTS …………………………………………. 50
OIL LOST FROM LEAKAGE …………………………………………. 50
OIL SAMPLE COLLECTION PROCEDURES ……………………………….. 52
OIL SAMPLING PROGRAM ………………………………………….. 51
PRESSURE SETTINGS …………………………………………….. 89
PRESSURIZED WATER SYSTEM MAINTENANCE ……………………………. 72
PRIMING THE FUEL SYSTEM ……………………………………….. 66
SCHEDULED MAINTENANCE………………………………………….. 49
GENERAL ………………………………………………….. 53
8 HOURS ………………………………………………….. 55
125 HOURS ………………………………………………… 56
250 HOURS ………………………………………………… 56
500 HOURS ………………………………………………… 57
1000 HOURS ……………………………………………….. 57
2000 HOURS ……………………………………………….. 57
SEASONAL …………………………………………………. 58
SERVICE AND LUBRICATION POINTS CHART ……………………………. 60
SPEED CONTROL LEVER ADJUSTMENT …………………………………. 85
STARTUP PROCEDURE AFTER MAINTENANCE …………………………….. 76
TORQUE CHART …………………………………………………. 94
TORQUE, FLUID CONNECTIONS ……………………………………… 90
TORQUE SPECIFICATIONS – GENERAL ………………………………… 92
TRANSMISSION …………………………………………………. 75
CHECK OIL LEVEL …………………………………………… 75
WHEELS, INSTALLING ……………………………………………. 50
WIRE COLOUR CODE CHART ………………………………………… 95
SECTION 5 – PILOT SYSTEM…………………………………………… 97
ACCUMULATOR CHARGE VALVE ………………………………………. 98
CHARGE PRESSURES ………………………………………….. 99
OPERATING DESCRIPTION ……………………………………… 98
REPLACE FILTER …………………………………………….104
SCHEMATIC ………………………………………………… 98
ACCUMULATORS …………………………………………………. 99
BRAKE ACCUMULATOR …………………………………………. 99
CHARGING ………………………………………………….105
CHECK PRE-CHARGE PRESSURE …………………………………..105
PILOT ACCUMULATOR …………………………………………. 99
TESTING DEVICE …………………………………………….105
HYDRAULIC GROUP CAB ……………………………………………117
HYDRAULIC OIL HEATING PROCEDURE …………………………………107
PILOT CIRCUIT DESCRIPTION ………………………………………102
PILOT CIRCUIT SCHEMATIC ………………………………………..103
PILOT MANIFOLD ………………………………………………..100
ASSEMBLY DIAGRAM …………………………………………..101
OPERATING DESCRIPTION ………………………………………100
PILOT SHUT OFF …………………………………………….100
PILOT PRESSURE SETTINGS ………………………………………..106
PRESSURE SETTING CHART. See SECTION 3 – LUBRICATION AND MAINTENANCE…. 97
RELEASE PILOT SYSTEM PRESSURE …………………………………..104
SECTION 6 – ELECTRICAL, GAUGES & ALARMS………………………………119
BLINK CODE TRANSLATION / DIAGNOSTICS …………………………….134
BLINK CODES …………………………………………………..133
ELECTRICAL SCHEMATICS ………………………………………….120
ELECTRONIC CONTROL MODULE ………………………………………132
Fan ELECTRONIC CONTROL MODULE …………………………………..133
FUSE AND RELAY PANEL – CAB ……………………………………..126
FUSE AND RELAY PANEL – MAIN …………………………………….130
RELAYS AND WIRE CONNECTIONS …………………………………….125
SENSOR, SENDER LOCATIONS ……………………………………….136
WIRE COLOUR CODE CHART …………………………………………135
WIRE CONNECTIONS – RELAYS ………………………………………125
CONTENTS – SECTION 7……………………………………………….137
CHARGE AIR COOLER ……………………………………………..143
CIRCUIT DESCRIPTION…………………………………………….137
CUMMINS ENGINE …………………………………………….139
COOLING SYSTEM…………………………………………………137
CHARGE AIR COOLER ………………………………………….143
COOLANT FLOW DIAGRAM ……………………………………….142
COOLANT FLOW DURING OPERATION ……………………………….142
FILLING THE SYSTEM WITH COOLANT ……………………………..142
PRECLEANER…………………………………………………….144
SERVICE …………………………………………………..144
START CIRCUIT DIAGRAMS………………………………………….137
AT REST …………………………………………………..140
RUN AND DRIVE ……………………………………………..141
RUN, NO DRIVE ……………………………………………..141
START …………………………………………………….140
Starting system DESCRIPTION …………………………………….138
SECTION 8 – DRIVE………………………………………………….145
AXLES…………………………………………………………145
7241001 TO 7241390, 7241407 to 7241413 and 7241443 …………….188
Axle Lubrication ……………………………………….190
BRAKE BLEEDING …………………………………………190
BRAKE LINING INSPECTION (REAR AXLE ONLY) ………………….189
DIFFERENTIAL AND DIFFERENTIAL LOCKS ………………………189
DRAINING THE AXLES ……………………………………..190
filling axles, alternative method ………………………..191
filling the axles ………………………………………190
REAR AXLE OSCILLATION SHIM ………………………………192
SERVICE BRAKES (REAR AXLE ONLY) ………………………….189
7241401 TO 7241406, 7241414 to 7241442 and 7241446 …………….194
AXLE LUBRICATION ……………………………………….195
REAR AXLE OSCILLATION SHIM ………………………………196
CIRCUIT DESCRIPTION…………………………………………….145
DUAL MOTOR 1-SPEED TRANSMISSION ……………………………..147
SINGLE MOTOR 2-SPEED TRANSMISSION ……………………………146
CIRCUIT DIAGRAM, DRIVE………………………………………….145
DUAL MOTOR 1-SPEED TRANSMISSION ……………………………..159
SINGLE MOTOR 2-SPEED TRANSMISSION ……………………………151
DRIVE MOTOR……………………………………………………145
DUAL MOTOR 1-SPEED TRANSMISSION ……………………………..154
drive MOTOR PRESSURE SETTINGS AND ADJUSTMENTS …………………….164
DRIVE pedal pilot VALVE ………………………………………..156
DRIVE PREVENT VALVE ……………………………………………157
DRIVE PUMP AND MOTOR PRESSURE SETTINGS AND ADJUST…………………145
DUAL MOTOR 1-SPEED TRANSMISSION ……………………………..169
DRIVE PUMP PRESSURE SETTINGS AND ADJUSTMENTS………………………145
SINGLE MOTOR 2-SPEED TRANSMISSION ……………………………162
DRIVE SHAFT, FRONT, INSTALLATION ………………………………..182
HYDRAULIC OIL HEAT-UP ………………………………………….174
HYDROSTATIC DRIVE MOTOR…………………………………………145
description ……………………………………………….152
HYDROSTATIC DRIVE SYSTEM………………………………………..145
DUAL MOTOR 1-SPEED TRANSMISSION ……………………………..147
SINGLE MOTOR 2-SPEED TRANSMISSION ……………………………146
PRESSURE SETTING CHART. See SECTION 3 – LUBRICATION AND MAINTENANCE….145
PRESSURE SETTINGS AND ADJUSTMENTS………………………………..145
SINGLE MOTOR 2-SPEED TRANSMISSION…………………………….145
DRIVE PUMP …………………………………………….162
MOTOR MINIMUM DISPLACEMENT ………………………………166
MOTOR POR ……………………………………………..164
SPEED CONTROL LEVER VALVE ………………………………………158
TEST DRIVE…………………………………………………….145
DUAL MOTOR 1-SPEED TRANSMISSION ……………………………..167
SINGLE MOTOR 2-SPEED TRANSMISSION ……………………………160
TRANSMISSION 1-SPEED (DUAL MOTOR) ……………………………….181
TRANSMISSION 2-SPEED (SINGLE MOTOR) ……………………………..177
SHIFT LEVER ……………………………………………….178
WHEEL INSTALLATION …………………………………………….198
SECTION 9 – BRAKES AND DIFFERENTIAL LOCKS…………………………….199
AUXILIARY SET-UP CALIPER ……………………………………….203
BRAKES………………………………………………………..199
BRAKE ACCUMULATOR ………………………………………….200
CIRCUIT DESCRIPTION ………………………………………..200
CIRCUIT DIAGRAM ……………………………………………201
FOOT CONTROL VALVE …………………………………………200
DIFFERENTIAL LOCKS……………………………………………..199
CIRCUIT DESCRIPTION ………………………………………..200
CIRCUIT DIAGRAM ……………………………………………201
PARKING BRAKE …………………………………………………202
PARKING BRAKE – CALIPER ………………………………………..203
AUXILIARY SET-UP CALIPER ……………………………………203
BRAKE CALIPER ASSEMBLY ……………………………………..205
CALIPER FLOAT ADJUSTMENT ……………………………………206
CHECKING FOR proper ADJUSTMENT ………………………………204
LINING REPLACEMENT …………………………………………206
Proximity sensor …………………………………………..204
PARKING BRAKE – HYDRAULIC……………………………………….199
SPRING APPLIED HYDRAULIC RELEASE …………………………….207
SECTION 10 – OIL COOLER, RADIATOR AND FAN…………………………….211
CHARGE AIR COOLER ……………………………………………..212
CHECK MAXIMUM FAN SPEED FORWARD AND REVERSE ………………………220
CIRCUIT DIAGRAM, OIL COOLER …………………………………….215
COOLING SYSTEM, ENGINE. See SECTION 7 IN THIS MANUAL……………….211
CROSS-FLOW FAN WITH ELECTRONIC FAN DRIVE CONTROL ………………….216
ELECTRICAL SCHEMATICS ………………………………………….222
ENGINE COOLING SYSTEM. See SECTION 7 IN THIS MANUAL………………..211
FAN SPEED, MAX. FORWARD AND REVERSE ……………………………..220
HYDRAULIC OIL TANK …………………………………………….214
OIL COOLER ……………………………………………………212
OIL COOLER and RADIATOR INSTALLATION …………………………….213
OIL COOLER CIRCUIT DESCRIPTION ………………………………….214
OIL COOLER CIRCUIT DIAGRAM ……………………………………..215
SECTION 11- STEERING AND CENTER JOINT………………………………..223
BOOM/FAN/STEER PUMP ……………………………………………224
CENTER JOINT…………………………………………………..232
ADJUSTMENT ………………………………………………..233
CHECKING ………………………………………………….232
DIAGRAM …………………………………………………..234
GREASE SEALS ………………………………………………234
LUBRICATION ……………………………………………….232
MAINTENANCE ……………………………………………….232
CIRCUIT DESCRIPTION ……………………………………………228
CIRCUIT DIAGRAM ……………………………………………….229
JOYSTICK CONTROL VALVE …………………………………………227
PRESSURE SETTING CHART. See SECTION 3 – LUBRICATION AND MAINTENANCE….223
PRESSURE SETTINGS ……………………………………………..230
SAFETY ……………………………………………………….230
STEER RELIEF VALVE …………………………………………….225
STEER VALVE …………………………………………………..226
CROSS SECTION ……………………………………………..226
DESCRIPTION ……………………………………………….226
OPERATING DESCRIPTION ………………………………………226
SECTION 12 – LIFT BOOM……………………………………………..235
boom lift lock ………………………………………………..240
BOOM VALVE…………………………………………………….235
ASSEMBLY PROCEDURE …………………………………………244
CROSS SECTION OF SPOOL SECTION ………………………………237
HYDRAULIC SCHEMATIC ………………………………………..245
OPERATING DESCRIPTION ………………………………………236
CIRCUIT DIAGRAM ……………………………………………….238
JOYSTICK CONTROL VALVE …………………………………………236
OPERATING DESCRIPTION ………………………………………236
PRESSURE SETTING CHART. See SECTION 3 – LUBRICATION AND MAINTENANCE….235
PRESSURE SETTINGS ……………………………………………..240
PUMP, DESCRIPTION………………………………………………235
BOOM/FAN/STEER PUMP. See SECTION 11 – STEERING…………………235
RELIEF VALVES………………………………………………….242
ADJUSTING PROCEDURE ………………………………………..243
OPERATION …………………………………………………242
SECTION 13 – TILT………………………………………………….247
boom lift lock ………………………………………………..253
BOOM VALVE…………………………………………………….247
CROSS SECTION OF SPOOL SECTION ………………………………249
DIAGRAM …………………………………………………..249
HYDRAULIC SCHEMATIC ………………………………………..254
OPERATING DESCRIPTION ………………………………………248
BOOM VALVE DIAGRAM …………………………………………….249
CIRCUIT DESCRIPTION ……………………………………………250
CIRCUIT DIAGRAM ……………………………………………….251
CONTROL VALVES ………………………………………………..248
PRESSURE SETTING CHART. See SECTION 3 – LUBRICATION AND MAINTENANCE….247
PRESSURE SETTINGS ……………………………………………..252
SAFETY ……………………………………………………….252
SECTION 17 – SAW DRIVE……………………………………………..255
CIRCUIT DESCRIPTION – SER. NO. 7241001 to 7241100 …………………258
CIRCUIT DESCRIPTION – SER. NO. 7241101 AND UP …………………….266
CIRCUIT DIAGRAM………………………………………………..255
7241001 to 7241100 …………………………………………259
7241101 AND UP …………………………………………….265
PRESSURE SETTING CHART. See SECTION 3 – LUBRICATION AND MAINTENANCE….255
PRESSURE SETTINGS………………………………………………255
7241001 to 7241100 …………………………………………260
7241101 AND UP …………………………………………….268
SAFETY ……………………………………………………….260
SAW MOTOR. See SAW MANUFACTURER’S MANUAL………………………….255
SAW PUMP – SER. NO. 7241001 to 7241100……………………………255
POR VALVE …………………………………………………260
TEST PORT …………………………………………………260
SAW PUMP – SER. NO. 7241101 AND UP……………………………….255
DESCRIPTION ……………………………………………….263
SAW VALVE – SER. NO. 7241001 to 7241100…………………………..255
PILOT OPERATED SOLENOID VALVE ……………………………….256
SAW SECTION OF BOOM VALVE …………………………………..257
SAW VALVE – SER. NO. 7241101 AND UP ……………………………..265
SECTION 18 – CLAMPS WITH SAW………………………………………..271
boom lift lock ………………………………………………..276
BOOM VALVE ……………………………………………………272
OPERATING DESCRIPTION ………………………………………272
SPOOL SECTION DIAGRAM ………………………………………272
CIRCUIT DESCRIPTION ……………………………………………274
CONTROL VALVES ………………………………………………..272
PRESSURE SETTING CHART. See SECTION 3 – LUBRICATION AND MAINTENANCE….271
PRESSURE SETTINGS ……………………………………………..277
PUMP, DESCRIPTION………………………………………………271
BOOM/FAN/STEER PUMP. See SECTION 11 – STEERING…………………271
RELIEF VALVES………………………………………………….280
ADJUSTING PROCEDURE ………………………………………..281
OPERATION …………………………………………………280
SAFETY ……………………………………………………….277
SPOOL SECTION DIAGRAM ………………………………………….272
SECTION 19 – SHEAR WITH CLAMPS………………………………………283
BOOM LIFT LOCK ………………………………………………..288
BOOM VALVE ……………………………………………………284
OPERATING DESCRIPTION ………………………………………285
SPOOL SECTION ……………………………………………..285
CIRCUIT DESCRIPTION ……………………………………………286
CIRCUIT DIAGRAM ……………………………………………….286
CONTROL VALVES ………………………………………………..284
FOOT OPERATED PILOT VALVE See SECTION 8 – DRIVE……………………283
HYDRAULIC SCHEMATIC ……………………………………………286
PRESSURE SETTING CHART See SECTION 3 – LUBRICATION AND MAINTENANCE…..283
PRESSURE SETTINGS ……………………………………………..288
SAFETY ……………………………………………………….288
SHEAR WITH CLAMPS HYDRAULIC SCHEMATIC ……………………………286

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT 724E FELLER BUNCHER SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.V