Tigercat 822 Feller Buncher Operation Manual PDF Download

Description

TIGERCAT 822 FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

TIGERCAT 822 FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the dealer, customer and operator in becoming familiar with the features of the 822 Feller Buncher serial number 82210191 to 82210999. The operator’s manual will assist the operator with the techniques of proper and safe operation of the 822 Feller Buncher.

• There is also important information regarding the safe operation of the saw head. The service manual contains safety and servicing procedures and a preventive maintenance schedule to ensure optimum machine performance. Section 1 in both the operator’s manual and the service manual contains safety information that must be followed.
• As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed where necessary, drawing attention to possible hazards when performing certain procedures. Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information is current for any machine serial number HIGHER than the serial number preceding the “and up”. Tigercat reserves the right to make changes to the machine after this manual release date that may not immediately appear in this manual.

TABLE OF CONTENTS:

TIGERCAT 822 FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD

822 OPERATOR’S ISSUE 1.1………………………………… 1
INTRODUCTION……………………………………….. 3
NON-APPROVED FIELD PRODUCT CHANGES……………………. 4
SECTION 1 – SAFETY……………………………………… 5
Battery safety …………………………………….. 10
CAB EXITS …………………………………………. 11
COOLING SYSTEM …………………………………….. 18
EMERGENCY CAB EXITS ………………………………… 11
ENGINE DOORS ………………………………………. 20
ER BOOM SYSTEM PRECAUTIONS ………………………….. 19
EXHAUST FUMES ……………………………………… 20
FELLING TREES ……………………………………… 14
FIRE PREVENTION ……………………………………. 20
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………. 22
WHAT TO DO AFTER A FIRE …………………………. 23
WHAT TO DO IN CASE OF A MACHINE FIRE ……………… 22
FLUID LEAKS ……………………………………….. 18
HAZARD ZONE ……………………………………….. 7
HYDRAULIC PRESSURE HAZARD …………………………… 18
LOOSE CLOTHING HAZARD ………………………………. 18
parking boom ………………………………………. 19
parking the machine ………………………………… 14
PROTECTIVE CLOTHING ………………………………… 7
SAFETY INTERLOCK SWITCHES ON CAB DOORS ……………….. 12
SAFETY PRECAUTIONS, GENERAL …………………………. 7
SAFETY PRECAUTIONS, OPERATING ……………………….. 10
SAFETY PRECAUTIONS, SERVICING ……………………….. 17
SAFETY SYMBOLS …………………………………….. 6
SIGNAL WORDS ………………………………………. 6
Working with oil …………………………………… 8
APPENDIX -USING HIGH SPEED DISC SAWS SAFELY……………….. 25
COMMENTS AND INSTRUCTIONS……………………………. 25
DIRECTION OF THROW ……………………………… 31
HIGH ANGLE WRIST ROTATION ABILITY ………………… 32
RECOGNIZING THE DANGERS …………………………. 31
THROWING LONG WOOD PIECES ……………………….. 34
DANGERS …………………………………………… 27
FORWARD …………………………………………… 26
BE AWARE OF THE HAZARDS …………………………. 26
OTHER INSTRUCTIONS ……………………………… 27
SAFE PRACTICES …………………………………. 27
SEVERAL TYPES OF HEADS INVOLVED ………………….. 26
STORED ENERGY ………………………………….. 26
HIGH ANGLE WRIST ROTATION CAPABILITY …………………. 33
SAW HEAD DON’TS ……………………………………. 39
TYPE OF HOUSING MAKES A DIFFERENCE …………………… 28
SECTION 2 – CONTROLS & OPERATION…………………………. 41
AIR CONDITIONER/HEATER CONTROLS ……………………. 56
AIR INTAKE CLEAN-OUT COVER PLATE …………………… 77
AIR INTAKE SEAL ………………………………….. 77
AM/FM STEREO CASSETTE …………………………….. 64
ANTI-STALL – SWITCH WITH LIGHT …………………….. 54
AUXILIARY POWER OUTLET ……………………………. 57
BATTERY DISCONNECT – SWITCH ……………………….. 70
BOOM CONTROLS………………………………………. 41
BOOM, FORWARD/BACK ……………………………. 44
BOOM, UP/DOWN ………………………………… 44
TILT FUNCTION, FELLING HEAD ……………………. 44
BREATHER/VENT, HYDRAULIC TANK ……………………… 72
CARE OF THE MACHINE ………………………………. 91
CIGARETTE LIGHTER ………………………………… 57
CIRCUIT BREAKERS AND FUSES ………………………… 46
CLEANING A/C CONDENSER AND COOLING ASSEMBLY …………. 78
CLEANING LEXAN WINDOWS ……………………………. 91
CONTROL PANEL ……………………………………. 54
COOLING ASSEMBLY – CLEANING ……………………….. 78
COOLING FAN – SWITCH ……………………………… 57
EMERGENCY EXITS…………………………………….. 41
ESCAPE HATCH …………………………………. 64
ESCAPE HATCH REMOVAL/REPLACEMENT ……………….. 66
MAINTENANCE GUIDE …………………………….. 66
SIDE DOOR ……………………………………. 64
ENGINE AIR CLEANER ……………………………….. 76
FILTER RESTRICTION INDICATOR …………………… 76
ENGINE AIR CLEANER UNLOADER VALVE ………………….. 76
ENGINE AIR PRECLEANER …………………………….. 75
ENGINE ANTI-STALL – SWITCH WITH LIGHT ………………. 54
ENGINE HOT WATER SHUT OFF VALVES …………………… 63
ENGINE, STARTING …………………………………. 84
ENGINE, STARTING, COLD WEATHER …………………….. 86
ENGINE, STOPPING …………………………………. 87
ER BOOM SYSTEM MOTION CHARACTERISTICS ………………. 90
FELLING HEAD OPERATING INSTRUCTIONS ………………… 90
SAFETY PRECAUTIONS ……………………………. 90
FILTER, FRESH AIR – A/C UNIT ………………………. 62
FILTER, HIGH PRESSURE, PILOT SYSTEM ………………… 74
FILTER, RE-CIRCULATING AIR – A/C UNIT ………………. 62
FILTERS, HYDRAULIC OIL ……………………………. 74
FIRE SUPPRESSION SYSTEM (OPTIONAL)……………………. 41
AUTOMATIC OPERATION …………………………… 58
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH …. 61
COMPONENT LOCATIONS …………………………… 61
DISCHARGE OF THE SYSTEM ……………………….. 59
IN CASE OF FIRE ………………………………. 59
INSPECTION OF FIRE SUPPRESSION SYSTEM …………… 60
MANUAL OPERATION ……………………………… 58
FOOT PEDALS, LEFT AND RIGHT TRACK DRIVE …………….. 45
FUEL COOLER ……………………………………… 72
FUEL SHUT-OFF VALVE ………………………………. 70
FUEL TANK ……………………………………….. 70
CAPACITY …………………………………….. 70
FUEL SHUT-OFF VALVE …………………………… 70
optional bottom fuelling system ………………… 70
FILLING INSTRUCTIONS ………………………. 71
FUSES AND CIRCUIT BREAKERS ………………………… 46
GRAFFITI REMOVAL …………………………………. 91
HAND FILL PUMP, HYDRAULIC OIL ……………………… 75
FILLING HYDRAULIC TANK ………………………… 75
HORN, SAFETY ALERT – SWITCH ……………………….. 57
HOT WATER SHUT OFF VALVES (ENGINE) …………………. 63
HYDRAULIC OIL FILTERS …………………………….. 74
HYDRAULIC OIL LEVEL SIGHT GAUGES …………………… 73
HYDRAULIC OIL TANK ……………………………….. 72
IGNITION KEY SWITCH ………………………………. 55
INSTRUCTIONS, VEHICLE MOVING ………………………. 92
INSTRUMENT PANEL …………………………………. 48
BULB TEST SWITCH ……………………………… 52
COOLANT LOW – WARNING LIGHT AND HORN ……………. 51
DIMMER CONTROL, INSTRUMENT PANEL ……………….. 52
ENGINE COMPUTER FAULT CODE LIGHTS ………………. 52
ENGINE COOLANT TEMPERATURE – GAUGE AND HORN ……… 49
ENGINE DIAGNOSTICS CONNECTION ………………….. 53
ENGINE DISPLAY AND DIAGNOSTICS MODULE (MDDM) …….. 48
ENGINE OIL PRESSURE – gauge ……………………. 49
ENGINE POWER DOOR – SWITCH …………………….. 48
FILTER BYPASS, HYD. OIL – WARNING LIGHT …………. 51
FUEL LEVEL – GAUGE ……………………………. 50
HYDRAULIC OIL LOW – LIGHT AND HORN ……………… 51
HYDRAULIC OIL TEMPERATURE GAUGE AND HORN ………… 50
LIGHTS, SERVICE – SWITCH ………………………. 48
LIGHTS, WORK – SWITCH …………………………. 52
PILOT SYSTEM “OFF” LIGHT ………………………. 52
PILOT SYSTEM “ON” LIGHT ……………………….. 52
POWER ENGINE DOOR – SWITCH …………………….. 48
SAW “ON” LIGHT ……………………………….. 51
STOP ENGINE – warning light ……………………. 52
TACHOMETER …………………………………… 50
VOLTMETER ……………………………………. 50
WAIT TO START – warning light ………………….. 53
WARNING – warning light ……………………….. 52
WATER IN FUEL – warning light ………………….. 53
INTERIOR LIGHTS ………………………………….. 64
JOYSTICKS, LEFT AND RIGHT HAND …………………….. 44
JUMPER BAR CABLE CONNECTION ……………………….. 70
KEY SWITCH ………………………………………. 55
LIGHTS, INTERIOR …………………………………. 64
LIGHTS, SERVICE ………………………………….. 48
LIGHTS, WORKING ………………………………….. 52
MACHINE PREPARATION ………………………………. 88
SYSTEM TEST AND WARM-UP ……………………….. 88
MOVING, INSTRUCTIONS ……………………………… 92
OPERATING MACHINE ………………………………… 80
PRE-START CHECKS ……………………………… 80
RESTARTING, AFTER RUNNING OUT OF FUEL …………… 86
STARTING ENGINE ………………………………. 84
SYSTEM TEST AND WARM-UP ……………………….. 88
OPERATING TIPS WITH LOAD SENSING …………………… 89
OPERATOR’S SEAT (SEATS INC.) ……………………… 68
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ………….. 56
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH …………….. 56
PILOT SYSTEM RESET – PUSH BUTTON SWITCH …………….. 56
POWER ENGINE DOOR – SWITCH ………………………… 48
POWER DOOR LATCH ……………………………… 49
PRECLEANER, ENGINE AIR ……………………………. 75
RETURN FILTERS ~ HYDRAULIC OIL …………………….. 74
SAW – SWITCH …………………………………….. 57
SEAT, OPERATOR’S (SEATS INC.) …………………….. 68
SERVICE LIGHTS …………………………………… 48
STARTING ENGINE ………………………………….. 84
STEREO CASSETTE AM/FM RADIO ……………………….. 64
STOPPING ENGINE ………………………………….. 87
SWING BRAKE – SWITCH WITH LIGHT ……………………. 54
SWING CONTROL, JOYSTICK …………………………… 44
SYSTEM CIRCUIT BREAKERS AND FUSES ………………….. 46
SYSTEM TEST AND WARM-UP …………………………… 88
THROTTLE SWITCH ………………………………….. 55
TRACK DRIVE, LEFT AND RIGHT ……………………….. 45
TRACK, LOW/DRIVE – SWITCH WITH LIGHT ……………….. 57
TRAVELLING (BOOM RAISED) ………………………….. 89
VEHICLE MOVING INSTRUCTIONS ……………………….. 92
VENT/BREATHER, HYDRAULIC TANK ……………………… 72
WINDOWS – CLEANING ……………………………….. 91
SECTION 3 – LUBRICATION & MAINTENANCE…………………….. 93
ACCESS DOOR, UNDERCARRIAGE, SWIVEL (LATER MACHINES …….116
AIR CONDITIONING……………………………………. 93
CHECKING THE SYSTEM …………………………….106
AIR INTAKE MAINTENANCE ……………………………..114
APPROVED HYDRAULIC OILS …………………………….101
CHECKING THE AIR CONDITIONING SYSTEM …………………106
EMERGENCY EXITS, CHECK MONTHLY ……………………… 95
ENGINE AIR CLEANER MAINTENANCE ………………………114
ER BOOM SYSTEM …………………………………….105
FILTER AND LUBRICATION SCHEDULE ……………………..103
FILTERS……………………………………………. 93
CHANGING HYDRAULIC RETURN FILTERS ………………..110
ENGINE AIR FILTER ………………………………114
FUEL FILTER/WATER SEPARATOR ……………………..108
FUEL TANK STRAINER ……………………………..109
HYDRAULIC OIL RETURN FILTERS …………………….110
HYDRAULIC OIL RETURN STRAINERS/DIFFUSERS ………….113
PILOT FILTER …………………………………..112
REMOVE AND REPLACE ……………………………..108
SERVICING GUIDELINES FOR OIL FILTERS ……………..110
FIRE PREVENTION …………………………………… 95
GENERAL MAINTENANCE ……………………………….. 95
HYDRAULIC OIL FILTERS ………………………………110
HYDRAULIC OILS …………………………………….101
LUBRICATION SCHEDULE ……………………………….103
NEW MACHINE MAINTENANCE ……………………………. 94
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT …… 94
INITIAL PRE-DELIVERY INSPECTION …………………. 94
TIGHTENING POINTS ……………………………… 94
Oil lost from leakage ……………………………… 94
parking boom ………………………………………104
PREVENTIVE MAINTENANCE SCHEDULE …………………….. 94
RETURN FILTERS ~ HYDRAULIC OIL ………………………110
SCHEDULED MAINTENANCE……………………………….. 93
Frequently ……………………………………. 97
8 hours ………………………………………. 97
24 HOURS ……………………………………… 98
125 HOURS …………………………………….. 98
250 HOURS …………………………………….. 99
500 HOURS …………………………………….. 99
1000 HOURS …………………………………….100
2000 HOURS …………………………………….100
SWING DRIVE GEARBOX…………………………………. 93
LUBRICATION OF LOWER BEARING …………………….104
TORQUE CHART ………………………………………117
TORQUE CHART, GENERAL ………………………………118

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TIGERCAT 822 FELLER BUNCHER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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