Tigercat C640 CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

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Tigercat C640 CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat C640 CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the C640 Clambunk Skidder.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Clambunk Skidder. The service manual contains safety guidelines, a preventive maintenance schedule
  and servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.

TABLE OF CONTENTS:

Tigercat C640 CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

C640 OPERATOR’S ISSUE 1.1…………………………….. 1
INTRODUCTION…………………………………….. 3
NON-APPROVED FIELD PRODUCT CHANGES…………………. 4
SECTION 1 – SAFETY…………………………………… 5
BATTERY DISCONNECT SWITCH ………………………… 10
COOLING SYSTEM ………………………………….. 11
EXHAUST FUMES …………………………………… 13
FIRE PREVENTION………………………………….. 5
FIRE PREVENTION GUIDELINES ……………………. 14
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ……. 15
WHAT TO DO AFTER A FIRE ………………………. 16
WHAT TO DO IN CASE OF A MACHINE FIRE …………… 15
FIRST AID ………………………………………. 8
FLUID LEAKS …………………………………….. 11
HYDRAULIC PRESSURE HAZARD ………………………… 11
LOOSE CLOTHING HAZARD ……………………………. 12
PROTECTIVE CLOTHING ……………………………… 7
SAFETY PRECAUTIONS, GENERAL ………………………. 7
SAFETY PRECAUTIONS, OPERATING …………………….. 9
SAFETY PRECAUTIONS, SERVICING …………………….. 11
SAFETY SYMBOLS ………………………………….. 6
SIGNAL WORDS ……………………………………. 6
SECTION 2 – CONTROLS & OPERATION………………………. 17
AIR CONDITIONER/HEATER …………………………… 50
AIR VENTS ………………………………………. 51
ARTICULATION LOCK ……………………………….. 74
BATTERY DISCONNECT SWITCH ………………………… 53
BRAKE PEDAL …………………………………….. 21
CARE OF THE MACHINE ……………………………… 68
CENTER JOINT ……………………………………. 65
CLAMBUNK CONTROLS………………………………… 17
CLAM CONSTANT PRESSURE, SWITCH ………………… 23
CLAM OPEN/CLOSE, SWITCH ………………………. 23
JOYSTICK ……………………………………. 23
CLEANING A/C CONDENSER, OIL COOLER AND RADIATOR …….. 70
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS ……………. 68
DIFFERENTIAL LOCK, FRONT AXLE, SWITCH ……………… 23
DIFFERENTIAL LOCK, REAR (BOGIE) AXLE, SWITCH ……….. 23
DOORS AND ACCESS PANELS ………………………….. 52
DOZER BLADE CONTROL LEVER ………………………… 24
DRIVE PEDAL CONTROL ……………………………… 21
ENGINE AIR CLEANER……………………………….. 17
AIR CLEANER …………………………………. 54
AIR CLEANER UNLOADER VALVE ……………………. 55
AIR PRECLEANER ………………………………. 54
FAN CONTROL (LATER DESIGN) ……………………….. 25
FAN CONTROL LEVER (EARLIER DESIGN) ………………… 26
FILTER, FRESH AIR ……………………………….. 51
FILTER, RECIRCULATING AIR, A/C UNIT ……………….. 51
FUEL TANK ………………………………………. 53
HOT WATER SHUT OFF VALVE …………………………. 51
HYDRAULIC FILTERS ……………………………….. 56
HYDRAULIC HAND FILL PUMP …………………………. 57
HYDRAULIC OIL RESERVOIR ………………………….. 56
INSTRUMENT PANEL (6401001 TO 6401010) ……………… 30
BULB TEST – SWITCH …………………………… 31
CLAM PRESSURE, LIGHT …………………………. 31
DIFF. LOCK FRONT, LIGHT ………………………. 31
DIFF. LOCK REAR, LIGHT ……………………….. 31
ENGINE AIR FILTER, LIGHT ……………………… 31
ENGINE COOLANT LEVEL, LIGHT …………………… 31
ENGINE COOLANT TEMP, GAUGE ……………………. 33
ENGINE COOLANT TEMP, LIGHT/HORN ……………….. 30
ENGINE OIL PRESS, LIGHT/HORN ………………….. 31
ENGINE OIL PRESSURE, GAUGE ……………………. 33
ETHER START AID, SWITCH ………………………. 32
FILTER BYPASS, LIGHT …………………………. 31
FUEL HEATER, SWITCH ………………………….. 33
FUSE PANEL ………………………………….. 33
HOURMETER …………………………………… 34
HYDRAULIC OIL LEVEL, LIGHT/HORN ……………….. 30
HYDRAULIC OIL TEMPERATURE, GAUGE ………………. 34
IGNITION, SWITCH …………………………….. 33
LIGHTER …………………………………….. 33
LIGHTS,WORKING ………………………………. 31
MAIN PUMP UNLOADING VALVE, LIGHT ………………. 31
MAIN PUMP UNLOADING VALVE,SWITCH ………………. 32
PARKING BRAKE, LIGHT …………………………. 31
TACHOMETER ………………………………….. 34
VOLT METER ………………………………….. 34
INSTRUMENT PANEL (6401011 TO 6401020) ……………… 35
BULB TEST,SWITCH …………………………….. 37
CLAM PRESSURE, LIGHT …………………………. 36
DIFFERENTIAL LOCK FRONT, LIGHT ………………… 36
DIFFERENTIAL LOCK REAR (BOGIE), LIGHT ………….. 36
ENGINE AIR FILTER, LIGHT ……………………… 36
ENGINE COOLANT LEVEL, LIGHT …………………… 36
ENGINE COOLANT TEMP, GAUGE ……………………. 39
ENGINE COOLANT TEMP, LIGHT/HORN ……………….. 35
ENGINE OIL PRESS, LIGHT/HORN ………………….. 36
ENGINE OIL PRESSURE,GAUGE …………………….. 38
ETHER STARTING AID, SWITCH ……………………. 37
FILTER BYPASS, LIGHT ………………………… 36
FUEL HEATER, SWITCH ………………………….. 38
FUSE PANEL ………………………………….. 38
HOURMETER …………………………………… 39
HYDRAULIC OIL LOW, LIGHT/HORN …………………. 35
HYDRAULIC OIL TEMPERATURE, LIGHT/HORN ………….. 36
HYDRAULIC OIL TEMPERATURE,GAUGE ……………….. 39
IGNITION,SWITCH ……………………………… 38
LIGHT ENGINE SERVICE,SWITCH …………………… 37
LIGHTER …………………………………….. 38
LIGHTS,WORKING ………………………………. 37
MAIN PUMP UNLOADING VALVE, LIGHT ………………. 36
MAIN PUMP UNLOADING VALVE,SWITCH ………………. 37
PARKING BRAKE, LIGHT …………………………. 36
TACHOMETER ………………………………….. 39
VOLT METER, GAUGE/LIGHT ………………………. 39
INSTRUMENT PANEL (6401021 TO 6401030) ……………… 40
BULB TEST,SWITCH …………………………….. 43
CLAM PRESSURE, LIGHT …………………………. 41
DIFFERENTIAL LOCK FRONT, LIGHT ……………….. 41
DIFFERENTIAL LOCK REAR(BOGIE), LIGHT …………… 41
ENGINE AIR FILTER, LIGHT ……………………… 41
ENGINE COOLANT LEVEL, LIGHT …………………… 41
ENGINE COOLANT TEMP, GAUGE ……………………. 43
ENGINE COOLANT TEMP, LIGHT/HORN ……………….. 40
ENGINE OIL PRESS, LIGHT/HORN ………………….. 41
ENGINE OIL PRESSURE,GAUGE …………………….. 43
ETHER STARTING AID, SWITCH ……………………. 42
FILTER BYPASS, LIGHT ………………………… 41
FUEL HEATER, SWITCH ………………………….. 43
FUSE PANEL ………………………………….. 44
HOURMETER …………………………………… 44
HYDRAULIC OIL LOW, LIGHT/HORN …………………. 40
HYDRAULIC OIL TEMPERATURE, LIGHT/HORN …………. 41
HYDRAULIC OIL TEMPERATURE,GAUGE ……………….. 44
IGNITION,SWITCH ……………………………… 43
LIGHT ENGINE SERVICE,SWITCH …………………… 42
LIGHTER …………………………………….. 44
LIGHTS,WORKING ………………………………. 42
MAIN PUMP UNLOADING VALVE, LIGHT ………………. 41
MAIN PUMP UNLOADING VALVE,SWITCH ………………. 43
PARKING BRAKE, LIGHT …………………………. 41
TACHOMETER ………………………………….. 44
VOLT METER, GAUGE/LIGHT ………………………. 44
INSTRUMENT PANEL (6401031 AND UP) …………………. 45
BULB TEST/ENGINE START, SWITCH ………………… 48
CLAM PRESSURE, LIGHT …………………………. 46
DIFFERENTIAL LOCK FRONT, LIGHT ……………….. 46
DIFFERENTIAL LOCK REAR(BOGIE), LIGHT …………… 46
ENGINE AIR FILTER,LIGHT ………………………. 46
ENGINE COOLANT LEVEL, LIGHT …………………… 46
ENGINE COOLANT TEMP, GAUGE ……………………. 48
ENGINE COOLANT TEMP, LIGHT/HORN ……………….. 45
ENGINE OIL PRESS, LIGHT/HORN ………………….. 46
ENGINE OIL PRESSURE,GAUGE …………………….. 48
ETHER STARTING AID, SWITCH ……………………. 47
FILTER BYPASS, LIGHT ………………………… 46
FUEL HEATER, SWITCH ………………………….. 48
FUSE PANEL ………………………………….. 49
HOURMETER …………………………………… 49
HYDRAULIC OIL LOW, LIGHT/HORN …………………. 45
HYDRAULIC OIL TEMPERATURE, LIGHT/HORN …………. 46
HYDRAULIC OIL TEMPERATURE,GAUGE ……………….. 49
IGNITION,SWITCH ……………………………… 48
LIGHT ENGINE SERVICE,SWITCH …………………… 47
LIGHTER …………………………………….. 49
LIGHTS,WORKING ………………………………. 47
MAIN PUMP UNLOADING VALVE, LIGHT ………………. 46
MAIN PUMP UNLOADING VALVE,SWITCH ………………. 48
PARKING BRAKE, LIGHT …………………………. 46
TACHOMETER ………………………………….. 49
VOLT METER, GAUGE/LIGHT ………………………. 49
JOYSTICK ……………………………………….. 23
OPERATING MACHINE………………………………… 20
CENTER JOINT ………………………………… 65
OPERATING CLAM ………………………………. 64
PRE-START CHECKS …………………………….. 58
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL …… 62
STARTING ENGINE ……………………………… 61
STARTING IN COLD WEATHER ……………………… 62
STOPPING ENGINE ……………………………… 65
SYSTEM TEST AND WARM-UP ………………………. 63
TRAVELLING WITHOUT A LOAD …………………….. 64
OPERATOR’S SEAT …………………………………. 28
PARKING BRAKE …………………………………… 22
PRE-START CHECKS ………………………………… 58
PRESSURIZED WATER SYSTEM …………………………. 55
SKIDDING ……………………………………….. 66
CLAM SKIDDING ……………………………….. 67
SAFETY ……………………………………… 66
SKIDDING TECHNIQUE …………………………… 66
SPEED CONTROL LEVER ……………………………… 24
STARTING ENGINE …………………………………. 61
STEERING WHEEL ………………………………….. 21
STEREO, AM/FM CASSETTE …………………………… 27
STOPPING ENGINE …………………………………. 65
SYSTEM TEST AND WARM-UP ………………………….. 63
TEST PORTS ……………………………………… 53
TOWING INSTRUCTIONS ……………………………… 72
TRANSMISSION DIPSTICK ……………………………. 53
TRANSMISSION OIL FILL ……………………………. 53
TRANSPORTING INSTRUCTIONS ………………………… 73
SECTION 3 – LUBRICATION & MAINTENANCE………………….. 75
AIR CONDITIONING SYSTEM, CHECKING …………………. 92
APPROVED HYDRAULIC OILS ………………………….. 81
CENTER JOINT…………………………………….. 90
LUBRICATION …………………………………. 90
MAINTENANCE …………………………………. 90
ENGINE AIR CLEANER MAINTENANCE ……………………. 88
FILTERS – REMOVE AND REPLACE………………………. 84
CHARGE PRESSURE FILTER – DRIVE PUMP ……………. 87
CHARGE PRESSURE FILTER – FAN DRIVE PUMP ………… 87
FUEL FILTER/WATER SEPARATOR …………………… 84
FUEL TANK STRAINER …………………………… 84
HYDRAULIC OIL DOUBLE ELEMENT FILTERS …………… 85
FRONT AXLE ……………………………………… 98
ALTERNATIVE METHOD FOR FILLING FRONT AXLE ……… 99
CAPACITY ……………………………………. 98
DIFFERENTIAL LUBRICATION ……………………… 98
DRAINING THE FRONT AXLE ………………………. 98
FILLING THE FRONT AXLE ……………………….. 98
GENERAL MAINTENANCE ……………………………… 77
HOUR METER ~ MAINTENANCE …………………………. 76
NEW MACHINE MAINTENANCE ………………………….. 76
INITIAL PRE-DELIVERY INSPECTION ……………….. 76
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT …. 76
TIGHTENING POINTS ……………………………. 76
PRESSURIZED WATER SYSTEM MAINTENANCE ………………. 90
FILL AND CHARGE ……………………………… 91
PURGING …………………………………….. 91
SYSTEM TEST …………………………………. 90
REAR (BOGIE) AXLE ……………………………….. 96
BOGIE HOUSINGS (2 FILLING POINTS) ……………… 97
DIFFERENTIAL (1 FILLING POINT) ………………… 96
DRAINING AND REFILLING BOGIE AXLE ……………… 96
PLANETARY DRIVES (4 FILLING POINTS) ……………. 97
REPLACING THE ENGINE SERPENTINE BELT ……………….102
SCHEDULED MAINTENANCE ……………………………. 78
FREQUENTLY ………………………………….. 78
8 HOURS …………………………………….. 78
125 HOURS …………………………………… 78
250 HOURS …………………………………… 79
500 HOURS …………………………………… 79
1000 HOURS ………………………………….. 79
SEASONAL ……………………………………. 80
SERVICE AND LUBRICATION POINTS CHART ………………. 83
STARTUP PROCEDURE AFTER MAJOR MAINTENANCE …………..100
TILTING THE CAB …………………………………. 94
TORQUE CHART …………………………………….103
TORQUE CHART, GENERAL …………………………….104
WHEELS, INSTALLING ………………………………. 76

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TIGERCAT C640 CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V