Tigercat C640C CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Tigercat C640C CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat C640C CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the C640C Clambunk Skidder serial
  numbers 6401601 to 6401999.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  Clambunk Skidder. The service manual contains safety guidelines, a preventive maintenance schedule
  and servicing procedures to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat C640C CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD

C640C OPERATOR ISSUE 2.0…………………………………. 1
INTRODUCTION………………………………………… 3
S.A.E. STANDARDS…………………………………….. 4
NON-APPROVED FIELD PRODUCT CHANGES…………………….. 5
SECTION 1 – SAFETY………………………………………. 7
battery disconnect switch ……………………………. 14
Battery safety ……………………………………… 12
CAB EXITS ………………………………………….. 13
CAB SAFETY CABLE ……………………………………. 19
CAB SUPPORT BRACE …………………………………… 19
cooling system ……………………………………… 17
EMERGENCY CAB EXITS …………………………………. 13
exhaust fumes ………………………………………. 19
FIRE PREVENTION……………………………………… 7
FIRE PREVENTION GUIDELINES ……………………….. 20
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ……….. 21
WHAT TO DO AFTER A FIRE ………………………….. 22
WHAT TO DO IN CASE OF A MACHINE FIRE ………………. 21
first aid ………………………………………….. 10
Fluid leaks ………………………………………… 17
Hydraulic Pressure hazard ……………………………. 17
loose clothing hazard ……………………………….. 17
PARKING THE MACHINE …………………………………. 14
protective clothing …………………………………. 9
SAFETY PRECAUTIONS, GENERAL ………………………….. 10
SAFETY PRECAUTIONS, OPERATING ………………………… 13
SAFETY PRECAUTIONS, SERVICING ………………………… 16
SAFETY SYMBOLS ……………………………………… 8
SIGNAL WORDS ……………………………………….. 8
WELDING, PRIOR TO …………………………………… 16
Working with oil ……………………………………. 10
SECTION 2 – CONTROLS & OPERATION………………………….. 23
ACCESS PANELS AND DOORS ……………………………… 61
AIR CONDITIONER/HEATER ………………………………. 42
AIR VENTS ………………………………………….. 42
ARTICULATION LOCK …………………………………… 84
BATTERY DISCONNECT SWITCH ……………………………. 63
CAB CONTROLS (6401601 TO 6401620)……………………… 23
BRAKE PEDAL …………………………………….. 27
CLAMBUNK CONTROLS………………………………… 23
JOYSTICK ……………………………………. 28
DIFFERENTIAL LOCK SELECTOR SWITCH …………………. 33
DIFFERENTIAL LOCK(S) ON/OFF SWITCH ………………… 29
DOZER BLADE CONTROL LEVER ………………………… 30
ENGINE IDLE SPEED SETTING CONTROL …………………. 29
ENGINE SPEED CONTROL TRIGGER ……………………… 29
ENGINE SPEED/TRAVEL PEDALS ……………………….. 27
ENGINE WARNING LIGHTS ……………………………. 32
FAN CONTROL SWITCH ………………………………. 30
IGNITION SWITCH …………………………………. 33
INSTRUMENT PANEL ………………………………… 32
ALARM WARNING LIGHT ………………………….. 33
AUX (OPTIONAL) ………………………………. 33
DIFFERENTIAL LOCK FRONT LIGHT …………………. 32
DIFFERENTIAL LOCK REAR LIGHT ………………….. 32
differential lock SELECTOR switch ……………… 33
ENGINE WARNING LIGHTS ………………………… 32
FUSE PANEL ………………………………….. 33
GAUGES. See INFORMATION CENTER…………………. 23
GAUGES SWITCH ……………………………….. 32
IGNITION SWITCH ……………………………… 33
information center display ……………………. 32
iqan-mdm computer display …………………….. 32
LIGHTER …………………………………….. 33
LIGHTS – SWITCH ……………………………… 33
JOYSTICK………………………………………… 23
CLAM OPEN/CLOSE SWITCH ……………………….. 29
CONSTANT PRESSURE SWITCH ……………………… 29
JOYSTICK CONTROL LEVER (8 BUTTON) …………………. 28
MAXIMUM SPEED CONTROL DIAL ……………………….. 30
PARKING BRAKE …………………………………… 28
SPEED CONTROL DIAL, MAXIMUM ………………………. 30
STEERING WHEEL ………………………………….. 27
TRAVEL/ENGINE SPEED PEDALS ……………………….. 27
CAB CONTROLS (6401621 AND UP)…………………………. 24
BRAKE PEDAL …………………………………….. 34
CLAMBUNK CONTROLS………………………………… 24
JOYSTICK ……………………………………. 36
DIFFERENTIAL LOCK SELECTOR SWITCH …………………. 41
DIFFERENTIAL LOCK(S) ON/OFF SWITCH ………………… 36
DOZER BLADE CONTROL LEVER ………………………… 38
ENGINE IDLE SPEED SETTING CONTROL SWITCH …………… 39
ENGINE SPEED CONTROL TRIGGER ……………………… 36
ENGINE SPEED/TRAVEL PEDALS ……………………….. 34
ENGINE WARNING LIGHTS ……………………………. 40
FAN CONTROL SWITCH ………………………………. 38
GAUGES. See INFORMATION CENTER…………………….. 24
IGNITION SWITCH …………………………………. 41
INSTRUMENT PANEL ………………………………… 40
ALARM WARNING LIGHT ………………………….. 41
AUX (OPTIONAL) ………………………………. 41
DIFFERENTIAL LOCK FRONT LIGHT …………………. 40
DIFFERENTIAL LOCK REAR LIGHT ………………….. 40
differential lock SELECTOR switch ……………… 41
ENGINE WARNING LIGHTS ………………………… 40
FUSE PANEL ………………………………….. 41
GAUGES SWITCH ……………………………….. 40
IGNITION SWITCH ……………………………… 41
information center display ……………………. 40
iqan-mdm computer display …………………….. 40
LIGHTER …………………………………….. 41
LIGHTS – SWITCH ……………………………… 41
JOYSTICK CONTROL LEVER (6 BUTTON) …………………. 36
MAXIMUM SPEED CONTROL DIAL ……………………….. 38
PARKING BRAKE …………………………………… 35
SPEED CONTROL DIAL, MAXIMUM ………………………. 38
STEERING WHEEL ………………………………….. 34
TRAVEL/ENGINE SPEED PEDALS ……………………….. 34
CARE OF THE MACHINE …………………………………. 80
CLEANING A/C CONDENSER AND COOLING ASSEMBLY ………… 82
CLEANING INSTRUCTIONS FOR LEXAN WINDOWS ……………. 80
CENTER JOINT ……………………………………….. 77
CLEANING A/C CONDENSER AND COOLING ASSEMBLY ……………. 82
DATE TIME SETTINGS ………………………………….. 56
DOORS AND ACCESS PANELS ……………………………… 61
ENGINE AIR CLEANER…………………………………… 24
AIR CLEANER …………………………………….. 64
AIR CLEANER UNLOADER VALVE ……………………….. 65
AIR PRECLEANER ………………………………….. 64
filter, recirculating air, a/c unit …………………… 42
filter,fresh air ……………………………………. 43
FILTERS, HYDRAULIC ………………………………….. 66
FIRE EXTINGUISHER, PORTABLE ………………………….. 44
FIRE PREVENTION……………………………………… 25
FIRE EXTINGUISHER, PORTABLE ………………………. 44
pressurized water system …………………………. 65
FUEL SIGHT GAUGE ……………………………………. 62
FUEL TANK ………………………………………….. 62
HEATER/ AIR CONDITIONER ……………………………… 42
HOOD, TILT OUT ……………………………………… 61
HOT WATER SHUT OFF VALVE …………………………….. 43
HYDRAULIC FILTERS …………………………………… 66
HYDRAULIC HAND FILL PUMP …………………………….. 66
HYDRAULIC OIL RESERVOIRS……………………………… 25
AXLE CIRCUIT RESERVOIR ~ IN FRONT AXLE …………….. 67
MAIN HYDRAULIC OIL TANK ………………………….. 66
INFORMATION CENTER -IQAN MDM COMPUTER DISPLAY ………….. 46
GAUGE MENUS …………………………………….. 47
Avg Fuel Rate ( gal/h) ……………………….. 51
Boost ( psi) ………………………………… 50
CAC Temp ( °F) ………………………………. 51
Constant Pressure ……………………………. 49
Drive PSI Fwd ( psi) …………………………. 49
Drive PSI Rev ( psi) …………………………. 49
Eng % Torque (%) …………………………….. 50
Engine % Load ( %) …………………………… 50
Engine Speed (rpm) …………………………… 47
Engine Temp (°F) …………………………….. 48
Fuel Rate ( gal/h) …………………………… 51
Fuel Temp ( °F) ……………………………… 51
Fuel Used x10 ( gal) …………………………. 50
Hyd Oil Temp (°F) ……………………………. 49
Machine Hours (h) ……………………………. 50
Oil Pressure (psi) …………………………… 48
Voltage (volts) ……………………………… 48
SYSTEM DIAGNOSTICS MENUS …………………………. 52
ADJUST DATE TIME SETTINGS …………………….. 56
ADJUST LCD DISPLAY BRIGHTNESS …………………. 54
ADJUST LCD DISPLAY CONTRAST …………………… 54
ADJUST SOUND SETTINGS ………………………… 55
DIAGNOSTICS MENU DESCRIPTIONS …………………. 53
DIAGNOSTICS MENU OPERATION ……………………. 54
SYSTEM WARNING MESSAGES ………………………….. 58
AXLE FILTER IN BYPASS WARNING …………………. 60
CHARGE FILTER IN BYPASS WARNING ……………….. 60
engine temperature warning ……………………. 60
hydraulic oil level low warning ……………….. 59
Hydraulic oil temperature warning ……………… 59
low coolant level warning …………………….. 59
MODULE IS OFFLINE SYSTEM WARNING ………………. 58
oil pressure warning …………………………. 58
voltage warning ……………………………… 60
INSTRUCTIONS FOR MOVING ……………………………… 87
IQAN MDM COMPUTER DISPLAY. See INFORMATION CENTER……….. 25
MOVING INSTRUCTIONS …………………………………. 87
OPERATING MACHINE……………………………………. 26
CENTER JOINT ……………………………………. 77
OPERATING CLAM ………………………………….. 76
PRE-START CHECKS ………………………………… 68
RESTARTING AN ENGINE THAT HAS RUN OUT OF FUEL ………. 73
STARTING ENGINE …………………………………. 72
STARTING IN COLD WEATHER …………………………. 73
STOPPING ENGINE …………………………………. 75
SYSTEM TEST AND WARM-UP ………………………….. 74
TRAVELLING WITHOUT A LOAD ………………………… 76
PRE-START CHECKS ……………………………………. 68
PRESSURIZED WATER SYSTEM …………………………….. 65
RADIO, AM/FM CD …………………………………….. 44
RADIO, CB (IF EQUIPPED) ……………………………… 44
SKIDDING …………………………………………… 78
CLAM SKIDDING …………………………………… 79
SAFETY …………………………………………. 78
SKIDDING TECHNIQUE ………………………………. 78
STARTING ENGINE …………………………………….. 72
STEREO, AM/FM CD ……………………………………. 44
STOPPING ENGINE …………………………………….. 75
SYSTEM TEST AND WARM-UP ……………………………… 74
SYSTEM WARNING MESSAGES. See INFORMATION CENTER…………. 26
TEST PORTS …………………………………………. 63
TILT CAB. See SECTION 3………………………………. 26
TILT OUT HOOD ………………………………………. 61
TOWING INSTRUCTIONS …………………………………. 86
TRANSMISSION DIPSTICK ……………………………….. 63
TRANSMISSION OIL FILL ……………………………….. 63
TRANSPORTING INSTRUCTIONS ……………………………. 85
WARNING LIGHTS, DIFFERENTIAL LOCKS. See INSTRUMENT PANEL…. 26
WARNING LIGHTS, ENGINE. See INSTRUMENT PANEL……………. 26
WARNING MESSAGES, IQAN MDM. See INFORMATION CENTER………. 26
SECTION 3 – LUBRICATION & MAINTENANCE……………………… 89
AIR CLEANER MAINTENANCE ………………………………104
AIR CONDITIONING SYSTEM, CHECKING ……………………..108
APPROVED HYDRAULIC OILS………………………………. 89
AXLE CIRCUIT ……………………………………. 97
MAIN HYDRAULIC SYSTEM ……………………………. 96
ARTICULATION LOCK ……………………………………114
CAB SAFETY CABLE …………………………………….113
CAB SUPPORT BRACE ……………………………………113
CENTER JOINT…………………………………………115
LUBRICATION ……………………………………..115
MAINTENANCE ……………………………………..115
EMERGENCY EXITS, CHECK MONTHLY ……………………….. 91
FILTERS……………………………………………..100
AXLE PRESSURE FILTER ……………………………..103
CHARGE PRESSURE FILTER ……………………………103
FUEL FILTER/WATER SEPARATOR ……………………….100
FUEL TANK STRAINER ……………………………….101
HYDRAULIC OIL TRIPLE ELEMENT FILTERS ……………….102
SECONDARY FUEL FILTER/WATER SEPARATOR ………………101
SERVICING GUIDELINES FOR OIL FILTERS ……………….102
FIRE PREVENTION …………………………………….. 91
FRONT AXLE OIL LEVEL CHECK AND AXLE CIRCUIT FILL ……….118
GENERAL MAINTENANCE …………………………………. 91
HOUR METER ~ MAINTENANCE …………………………….. 90
LUBRICATION AND SERVICE POINTS ……………………….. 99
NEW MACHINE MAINTENANCE ……………………………… 90
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT …….. 90
INITIAL PRE-DELIVERY INSPECTION …………………… 90
OIL LOST FROM LEAKAGE ……………………………….. 90
PRESSURIZED WATER SYSTEM MAINTENANCE …………………..106
REAR (BOGIE) AXLE ……………………………………116
BOGIE HOUSINGS (2 FILLING POINTS) ………………….117
DIFFERENTIAL (1 FILLING POINT) …………………….116
DRAINING AND REFILLING BOGIE AXLE ………………….116
PLANETARY DRIVES (4 FILLING POINTS) ………………..117
SCHEDULED MAINTENANCE ……………………………….. 92
FREQUENTLY ……………………………………… 92
8 HOURS ………………………………………… 92
48 HOURS ……………………………………….. 92
125 HOURS ………………………………………. 93
250 HOURS ………………………………………. 93
500 HOURS ………………………………………. 94
1000 HOURS ……………………………………… 94
SEASONAL ……………………………………….. 95
STARTUP PROCEDURE AFTER MAJOR MAINTENANCE………………. 89
6401601 TO 6401620 ……………………………….120
6401621 AND UP …………………………………..122
TILTING THE HOOD AND CAB ……………………………..110
TILTING THE CAB ………………………………….112
TILTING THE HOOD …………………………………110
TORQUE CHART ………………………………………..124
TORQUE SPECIFICATIONS – GENERAL ……………………….124
WHEELS, INSTALLING ………………………………….. 90

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TIGERCAT C640C CLAMBUNK SKIDDER OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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S.V