Tigercat M822 MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Tigercat M822 MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat M822 MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
  dealer, customer and operator in becoming familiar with the features of the M822 Mulcher serial number
  822110191 and up.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  M822 Mulcher. There is also important information regarding the safe operation of the attachment. The
  service manual contains safety and servicing procedures and a preventive maintenance schedule to
  ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat M822 MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD

M822 OPERATOR ISSUE 2.0…………………………………. 1
INTRODUCTION……………………………………….. 3
NON-APPROVED FIELD PRODUCT CHANGES……………………. 4
SECTION 1 – SAFETY……………………………………… 5
Battery safety …………………………………….. 10
CAB EXITS …………………………………………. 11
COOLING SYSTEM …………………………………….. 18
EMERGENCY CAB EXITS ………………………………… 11
ENGINE DOORS ………………………………………. 20
ER BOOM SYSTEM PRECAUTIONS ………………………….. 19
EXHAUST FUMES ……………………………………… 20
FIRE PREVENTION ……………………………………. 21
FIRE PREVENTION GUIDELINES ………………………. 21
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………. 22
WHAT TO DO AFTER A FIRE …………………………. 23
WHAT TO DO IN CASE OF A MACHINE FIRE ……………… 22
FLUID LEAKS ……………………………………….. 18
HAZARD ZONE ……………………………………….. 7
HYDRAULIC PRESSURE HAZARD …………………………… 18
LOOSE CLOTHING HAZARD ………………………………. 18
MULCHING OPERATION SAFETY …………………………… 14
PROTECTIVE CLOTHING ………………………………… 6
SAFETY INTERLOCK SWITCHES ON CAB DOORS ……………….. 12
SAFETY PRECAUTIONS, GENERAL …………………………. 7
SAFETY PRECAUTIONS, OPERATING ……………………….. 10
SAFETY PRECAUTIONS, SERVICING ……………………….. 17
SAFETY SYMBOLS …………………………………….. 6
SIGNAL WORDS ………………………………………. 6
Working with oil …………………………………… 8
APPENDIX – USING HIGH SPEED DISC SAWS SAFELY………………. 25
Comments and instructions……………………………. 25
Direction of throw ……………………………… 31
High angle wrist rotation ability ………………… 32
Recognizing the Dangers …………………………. 31
Throwing long wood pieces ……………………….. 34
Dangers …………………………………………… 27
forward …………………………………………… 26
Be aware of the hazards …………………………. 26
Other instructions ……………………………… 27
Safe practices …………………………………. 27
Several types of heads involved ………………….. 26
Stored energy ………………………………….. 26
HIGH ANGLE WRIST ROTATION CAPABILITY …………………. 33
Saw Head Don’ts ……………………………………. 39
Type of Housing makes a Difference …………………… 28
SECTION 2 – CONTROLS & OPERATION…………………………. 41
AIR CONDITIONER/HEATER CONTROLS ……………………. 57
AIR INTAKE CLEAN-OUT COVER PLATE …………………… 76
AIR INTAKE SEAL ………………………………….. 76
AM/FM STEREO CASSETTE …………………………….. 65
ANTI-STALL – SWITCH WITH LIGHT …………………….. 54
AUXILIARY POWER OUTLET ……………………………. 59
BATTERY DISCONNECT – SWITCH ……………………….. 70
BOOM CONNECTIONS …………………………………. 55
BOOM CONTROLS………………………………………. 41
BOOM, FORWARD/BACK ……………………………. 44
BOOM, UP/DOWN ………………………………… 44
TILT FUNCTION, FELLING HEAD ……………………. 44
CARE OF THE MACHINE ………………………………. 88
CHANGING THE ATTACHMENT …………………………… 89
CIGARETTE LIGHTER ………………………………… 59
CIRCUIT BREAKERS AND FUSES ………………………… 46
CLEANING A/C CONDENSER AND COOLING ASSEMBLY …………. 77
CLEANING LEXAN WINDOWS ……………………………. 88
CONTROL PANEL ……………………………………. 54
COOLING ASSEMBLY – CLEANING ……………………….. 77
COOLING FAN – SWITCH ……………………………… 59
CUTTER – SWITCH ………………………………….. 59
EMERGENCY EXITS…………………………………….. 41
ESCAPE HATCH …………………………………. 65
ESCAPE HATCH REMOVAL/REPLACEMENT ……………….. 66
MAINTENANCE GUIDE …………………………….. 66
SIDE DOOR ……………………………………. 65
ENGINE AIR CLEANER ……………………………….. 75
FILTER RESTRICTION INDICATOR …………………… 75
ENGINE AIR CLEANER UNLOADER VALVE ………………….. 75
ENGINE AIR PRECLEANER …………………………….. 75
ENGINE ANTI-STALL – SWITCH WITH LIGHT ………………. 54
ENGINE HOT WATER SHUT OFF VALVES …………………… 64
ENGINE, STARTING, COLD WEATHER …………………….. 84
ENGINE, STOPPING …………………………………. 85
FILTER, FRESH AIR – A/C UNIT ………………………. 63
FILTER, HIGH PRESSURE, PILOT SYSTEM ………………… 74
FILTER, RE-CIRCULATING AIR – A/C UNIT ………………. 63
FILTERS, HYDRAULIC OIL ……………………………. 73
FIRE SUPPRESSION SYSTEM (OPTIONAL)……………………. 41
AUTOMATIC OPERATION …………………………… 60
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH …. 63
COMPONENT LOCATIONS …………………………… 63
DISCHARGE OF THE SYSTEM ……………………….. 61
IN CASE OF FIRE ………………………………. 61
INSPECTION OF FIRE SUPPRESSION SYSTEM …………… 62
MANUAL OPERATION ……………………………… 60
FOOT PEDALS, LEFT AND RIGHT TRACK DRIVE …………….. 45
FUEL SHUT-OFF VALVE ………………………………. 70
FUEL TANK ……………………………………….. 70
CAPACITY …………………………………….. 70
FUEL SHUT-OFF VALVE …………………………… 70
optional bottom fuelling system ………………… 70
FILLING INSTRUCTIONS ………………………. 71
FUSES AND CIRCUIT BREAKERS ………………………… 46
GRAFFITI REMOVAL …………………………………. 88
HAND FILL PUMP, HYDRAULIC OIL ……………………… 74
FILLING HYDRAULIC TANK ………………………… 74
HORN, SAFETY ALERT – SWITCH ……………………….. 58
HOT WATER SHUT OFF VALVES (ENGINE) …………………. 64
HYDRAULIC OIL FILTERS …………………………….. 73
HYDRAULIC OIL LEVEL SIGHT GAUGES …………………… 73
HYDRAULIC OIL TANK ……………………………….. 72
IGNITION KEY SWITCH ………………………………. 54
INSTALLING THE ATTACHMENT …………………………. 90
INSTRUMENT PANEL …………………………………. 48
BULB TEST SWITCH ……………………………… 52
COOLANT LOW – WARNING LIGHT AND HORN ……………. 51
DIMMER CONTROL, INSTRUMENT PANEL ……………….. 52
ENGINE COMPUTER FAULT CODE LIGHTS ………………. 52
ENGINE COOLANT TEMPERATURE – GAUGE AND HORN ……… 49
ENGINE DIAGNOSTICS CONNECTION ………………….. 53
ENGINE DISPLAY AND DIAGNOSTICS MODULE (MDDM) …….. 48
ENGINE OIL PRESSURE – gauge ……………………. 49
ENGINE POWER DOOR – SWITCH …………………….. 48
FILTER BYPASS, HYD. OIL – WARNING LIGHT …………. 51
FUEL LEVEL – GAUGE ……………………………. 50
HYDRAULIC OIL LOW – LIGHT AND HORN ……………… 51
HYDRAULIC OIL TEMPERATURE GAUGE AND HORN ………… 50
LIGHTS, SERVICE – SWITCH ………………………. 48
LIGHTS, WORK – SWITCH …………………………. 52
MODE SELECT SWITCH ……………………………. 55
PILOT SYSTEM “OFF” LIGHT ………………………. 52
PILOT SYSTEM “ON” LIGHT ……………………….. 52
POWER ENGINE DOOR – SWITCH …………………….. 48
SAW “ON” LIGHT ……………………………….. 51
STOP ENGINE – warning light ……………………. 52
TACHOMETER …………………………………… 50
VOLTMETER ……………………………………. 50
WAIT TO START – warning light ………………….. 53
WARNING – warning light ……………………….. 52
WATER IN FUEL – warning light ………………….. 53
INTERIOR LIGHTS ………………………………….. 65
JOYSTICKS, LEFT AND RIGHT HAND …………………….. 44
JUMPER BAR CABLE CONNECTION ……………………….. 70
KEY SWITCH ………………………………………. 56
LIGHTS, INTERIOR …………………………………. 65
LIGHTS, SERVICE ………………………………….. 48
LIGHTS, WORKING ………………………………….. 52
MACHINE PREPARATION ………………………………. 86
SYSTEM TEST AND WARM-UP ……………………….. 86
MODE SELECT SWITCH ……………………………….. 55
MOVING INSTRUCTIONS ………………………………. 91
OPERATING MACHINE ………………………………… 79
PRE-START CHECKS ……………………………… 79
RESTARTING, AFTER RUNNING OUT OF FUEL …………… 84
STARTING ENGINE ………………………………. 82
SYSTEM TEST AND WARM-UP ……………………….. 86
OPERATING TIPS WITH LOAD SENSING …………………… 87
OPERATOR’S SEAT (SEATS INC.) ……………………… 68
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ………….. 57
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH …………….. 57
PILOT SYSTEM RESET – PUSH BUTTON SWITCH …………….. 57
POWER ENGINE DOOR – SWITCH ………………………… 48
POWER DOOR LATCH ……………………………… 49
PRECLEANER, ENGINE AIR ……………………………. 75
RETURN FILTERS ~ HYDRAULIC OIL …………………….. 73
SEAT, OPERATOR’S (SEATS INC.) …………………….. 68
SERVICE LIGHTS …………………………………… 48
STEREO CASSETTE AM/FM RADIO ……………………….. 65
STOPPING ENGINE ………………………………….. 85
SWING BRAKE – SWITCH WITH LIGHT ……………………. 54
SWING CONTROL, JOYSTICK …………………………… 44
SYSTEM CIRCUIT BREAKERS AND FUSES ………………….. 46
SYSTEM TEST AND WARM-UP …………………………… 86
THROTTLE SWITCH ………………………………….. 56
TRACK DRIVE, LEFT AND RIGHT ……………………….. 45
TRACK, LOW/DRIVE – SWITCH WITH LIGHT ……………….. 58
TRAVELLING (BOOM RAISED) ………………………….. 87
WINDOWS – CLEANING ……………………………….. 88
SECTION 3 – LUBRICATION & MAINTENANCE…………………….. 93
AIR CONDITIONING……………………………………. 93
CHECKING THE SYSTEM …………………………….104
AIR INTAKE MAINTENANCE ……………………………..112
APPROVED HYDRAULIC OILS …………………………….100
CHECKING THE AIR CONDITIONING SYSTEM …………………104
EMERGENCY EXITS, CHECK MONTHLY ……………………… 95
ENGINE AIR CLEANER MAINTENANCE ………………………112
ER BOOM SYSTEM …………………………………….103
FILTER AND LUBRICATION SCHEDULE ……………………..101
FILTERS……………………………………………. 93
CHANGING HYDRAULIC RETURN FILTERS ………………..108
ENGINE AIR FILTER ………………………………112
FUEL FILTER/WATER SEPARATOR ……………………..106
FUEL TANK STRAINER ……………………………..107
HYDRAULIC OIL RETURN FILTERS …………………….108
HYDRAULIC OIL RETURN STRAINERS/DIFFUSERS ………….111
PILOT FILTER …………………………………..110
REMOVE AND REPLACE ……………………………..106
SERVICING GUIDELINES FOR OIL FILTERS ……………..108
FILTERS, HYDRAULIC OIL ……………………………..109
FIRE PREVENTION …………………………………… 95
GENERAL MAINTENANCE ……………………………….. 95
HYDRAULIC OIL FILTERS ………………………………109
HYDRAULIC OILS …………………………………….100
LUBRICATION SCHEDULE ……………………………….101
NEW MACHINE MAINTENANCE ……………………………. 94
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT …… 94
INITIAL PRE-DELIVERY INSPECTION …………………. 94
TIGHTENING POINTS ……………………………… 94
Oil lost from leakage ……………………………… 94
PREVENTIVE MAINTENANCE SCHEDULE …………………….. 94
RETURN FILTERS ~ HYDRAULIC OIL ………………………108
SCHEDULED MAINTENANCE……………………………….. 93
Frequently ……………………………………. 96
8 hours ………………………………………. 96
24 HOURS ……………………………………… 97
125 HOURS …………………………………….. 97
250 HOURS …………………………………….. 98
500 HOURS …………………………………….. 98
1000 HOURS ……………………………………. 99
2000 HOURS ……………………………………. 99
SWING DRIVE GEARBOX…………………………………. 93
LUBRICATION OF LOWER BEARING …………………….102
TORQUE CHART ………………………………………115
TORQUE CHART, GENERAL ………………………………116

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT M822 MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V