Tigercat M822C LM830C MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Tigercat M822C LM830C MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD

DESCRIPTION:

Tigercat M822C LM830C MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD

INTRODUCTION :

An Operator’s manual, Service manual and a Parts catalog are made available by Tigercat to assist the
dealer, customer and operator in becoming familiar with the features of the M822C/LM830C Mulchers.
Serial numbers:-
M822C 822111001 to 822111999
LM830C 830121001 to 830121999 (Levelling)

• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  M822C/LM830C Mulcher. There is also important information regarding the safe operation of the
  attachment.
• The service manual contains safety and servicing procedures and a preventive maintenance
  schedule to ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related
  information is current for any machine serial number HIGHER than the serial number preceding the “and
  up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat M822C LM830C MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD

M822C LM830C OPERATOR ISSUE 2.0……………………………. 1
INTRODUCTION…………………………………………. 3
STANDARDS TOPS, FOPS, OPS……………………………… 4
NON-APPROVED FIELD PRODUCT CHANGES……………………… 5
SECTION 1 – SAFETY……………………………………….. 7
BATTERY DISCONNECT SWITCH …………………………….. 20
Battery safety ………………………………………. 12
CAB EXITS …………………………………………… 13
COOLING SYSTEM ………………………………………. 23
EMERGENCY CAB EXITS ………………………………….. 13
ENGINE DOORS ………………………………………… 25
ER BOOM SYSTEM PRECAUTIONS ……………………………. 24
EXHAUST FUMES ……………………………………….. 25
FIRE PREVENTION ……………………………………… 26
FIRE PREVENTION GUIDELINES ………………………… 26
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE ………… 27
WHAT TO DO AFTER A FIRE …………………………… 28
WHAT TO DO IN CASE OF A MACHINE FIRE ……………….. 27
FLUID LEAKS …………………………………………. 23
HAZARD ZONE …………………………………………. 9
HYDRAULIC PRESSURE HAZARD …………………………….. 23
LOOSE CLOTHING HAZARD ………………………………… 23
machine stability and traction ………………………… 15
MULCHING OPERATION SAFETY …………………………….. 18
PARKING BOOM ………………………………………… 24
parking boom ………………………………………… 24
parking the machine ………………………………….. 20
PROTECTIVE CLOTHING ………………………………….. 8
SAFETY INTERLOCK SWITCHES ON CAB DOORS …………………. 14
SAFETY PRECAUTIONS, GENERAL …………………………… 9
SAFETY PRECAUTIONS, OPERATING …………………………. 12
SAFETY PRECAUTIONS, SERVICING …………………………. 20
SAFETY SYMBOLS ………………………………………. 8
SIGNAL WORDS ………………………………………… 8
WELDING, PRIOR TO ……………………………………. 22
Working with oil …………………………………….. 10
SECTION 2 – CONTROLS & OPERATION…………………………… 29
AIR CONDITIONER/HEATER CONTROLS ……………………….. 50
AIR INTAKE CLEAN-OUT COVER PLATE ……………………….101
AIR INTAKE SEAL ………………………………………101
AM/FM STEREO CASSETTE ………………………………… 58
ANTI-STALL – SWITCH WITH LIGHT ………………………… 48
ATTACHMENT ELECTRONIC ADJUSTMENT PROCEDURE …………….. 80
AUXILIARY POWER OUTLET ……………………………….. 52
BATTERY DISCONNECT SWITCH …………………………….. 46
BOOM CONTROLS………………………………………… 29
BOOM, FORWARD/BACK ……………………………….. 33
BOOM, UP/DOWN ……………………………………. 33
TILT FUNCTION, ATTACHMENT …………………………. 33
BREATHER/VENT, HYDRAULIC TANK …………………………. 97
CARE OF THE MACHINE …………………………………..114
CIGARETTE LIGHTER ……………………………………. 52
CLEANING…………………………………………….. 29
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) ………115
CLEANING A/C CONDENSER AND COOLING ASSEMBLY ……………..102
CLEANING LEXAN WINDOWS ………………………………..115
COMPUTER CONTROL SYSTEM (IQAN MDM DISPLAY) ……………… 62
ALTERNATE MENUS ………………………………….. 64
CYCLE COUNTER ………………………………… 64
MACHINE SERVICE – HYDRAULIC OIL ………………… 65
TREE COUNTER …………………………………. 64
CONTROL SYSTEM OVERVIEW …………………………… 62
DIAGNOSTICS ADJUSTMENT MENUS ………………………. 66
ADJUST DATE TIME SETTINGS (SETTINGS MENU) ……….. 71
ADJUST FUNCTION PARAMETERS (PROPERTIES MENU) …….. 72
ADJUST LCD DISPLAY BRIGHTNESS (SETTINGS MENU) ……. 69
ADJUST OUTPUTS (PROPERTIES MENU) ……………….. 74
LANGUAGE SETTINGS (SETTINGS MENU) ………………. 70
MENU DESCRIPTIONS …………………………….. 67
MENU OPERATION ……………………………….. 68
SOUND SETTINGS (SETTINGS MENU) …………………. 70
ELECTRONIC ADJUSTMENT PROCEDURE, ATTACHMENT …………. 80
ACCUMULATING ARM ……………………………… 80
ADJUSTABLE ATTACHMENT FUNCTIONS CHART …………… 81
CLAMP ARM ……………………………………. 80
EXAMPLE – WRIST FUNCTION ADJUSTMENT …………… 81
WRIST ……………………………………….. 80
ELECTRONIC ADJUSTMENT PROCEDURE, LEVELLING ………….. 85
ADJUSTING CYLINDER TRACKING ……………………. 87
ADJUSTING FORWARD/REAR LEVELLING SPEED ………….. 86
CHECKING LEVELLING SPEED (CYLINDER CYCLE TIMES) …. 85
SYSTEM COMPONENTS ………………………………… 62
SYSTEM WARNING MESSAGES …………………………… 76
INFORMATION MESSAGES ………………………….. 79
MODULE IS OFFLINE SYSTEM WARNING ……………….. 76
WARNING MESSAGES ……………………………… 77
CONTROL PANEL ……………………………………….. 48
COOLING ASSEMBLY – CLEANING ……………………………102
COOLING FAN – SWITCH …………………………………. 52
DISPLAY MODULE ………………………………………. 41
COMPONENT DESCRIPTION …………………………….. 42
KEYPAD FUNCTIONS …………………………………. 43
START-UP OPERATION ……………………………….. 42
DOORS, SERVICE ACCESS ………………………………… 92
EMERGENCY EXITS………………………………………. 30
CHECKING PROCEDURE FOR ESCAPE HATCH ………………… 60
CHECKING PROCEDURE FOR SIDE DOOR …………………… 60
ESCAPE HATCH …………………………………….. 59
ESCAPE HATCH REMOVAL/REPLACEMENT …………………… 60
MAINTENANCE GUIDE ………………………………… 60
SIDE DOOR ……………………………………….. 58
ENGINE AIR CLEANER ……………………………………100
FILTER RESTRICTION INDICATOR ……………………….101
ENGINE AIR CLEANER UNLOADER VALVE ………………………100
ENGINE AIR PRECLEANER …………………………………100
ENGINE ANTI-STALL – SWITCH WITH LIGHT ………………….. 48
ENGINE HOT WATER SHUT OFF VALVES ………………………. 57
ENGINE, RESTARTING AFTER ENGINE RUN OUT OF FUEL …………109
ENGINE, STARTING ……………………………………..108
ENGINE, STARTING, COLD WEATHER …………………………109
ENGINE, STOPPING ……………………………………..111
ER BOOM SYSTEM MOTION CHARACTERISTICS …………………..113
FILTER, FRESH AIR – A/C UNIT ………………………….. 57
FILTER, HIGH PRESSURE, PILOT SYSTEM ……………………. 99
FILTER, RE-CIRCULATING AIR – A/C UNIT ………………….. 57
FILTERS, RETURN, HYDRAULIC OIL ………………………… 98
FIRE SUPPRESSION SYSTEM (OPTIONAL) …………………….. 53
AUTOMATIC OPERATION ………………………………. 53
AVOIDING DAMAGE AND FALSE DISCHARGES DURING MACH …….. 56
COMPONENT LOCATIONS ………………………………. 56
DISCHARGE OF THE SYSTEM …………………………… 54
IN CASE OF FIRE ………………………………….. 54
INSPECTION OF FIRE SUPPRESSION SYSTEM ………………. 55
MANUAL OPERATION …………………………………. 53
FOOT PEDALS, LEFT AND RIGHT TRACK DRIVE ………………… 35
FUEL COOLER …………………………………………. 96
FUEL HEATER SWITCH …………………………………… 48
FUEL TANK …………………………………………… 94
CAPACITY ………………………………………… 94
optional bottom fuelling system ……………………. 94
FILLING INSTRUCTIONS ………………………….. 95
FUSES AND RELAYS …………………………………….. 36
GRAFFITI REMOVAL ……………………………………..115
HAND FILL PUMP, HYDRAULIC OIL …………………………. 99
HORN, SAFETY ALERT – SWITCH …………………………… 51
HOT WATER SHUT OFF VALVES (ENGINE) …………………….. 57
HYDRAULIC OIL FILTERS ………………………………… 99
HYDRAULIC OIL LEVEL SIGHT GAUGES ………………………. 97
HYDRAULIC OIL TANK …………………………………… 96
IGNITION KEY SWITCH ………………………………….. 49
INSTRUCTIONS, VEHICLE MOVING …………………………..116
INSTRUMENT PANEL …………………………………….. 40
BATTERY DISCONNECT – SWITCH ……………………….. 46
BULB TEST – SWITCH ………………………………. 47
ENGINE DIAGNOSTICS CONNECTION ……………………… 40
ENGINE DISPLAY AND DIAGNOSTICS MODULE ………………. 41
ENGINE POWER DOOR – SWITCH ………………………… 40
FILTER BYPASS, HYD. OIL – WARNING LIGHT …………….. 45
FUEL LEVEL – GAUGE ……………………………….. 44
HYDRAULIC OIL LOW – LIGHT AND HORN …………………. 45
HYDRAULIC OIL TEMPERATURE – GAUGE, LIGHT AND HORN ……. 44
LIGHTS, SERVICE – SWITCH ………………………….. 40
MASTER ALARM …………………………………….. 41
MULCHER “ON” – LIGHT ……………………………… 45
PILOT SYSTEM “OFF” – LIGHT ………………………… 45
PILOT SYSTEM “ON” – LIGHT …………………………. 45
POWER ENGINE DOOR – SWITCH ………………………… 40
ROOF/DOOR OPEN – LIGHT ……………………………. 46
SERVICE LIGHTS ON – WARNING LIGHT ………………….. 46
SERVICE MODE – SWITCH …………………………….. 47
TACHOMETER – GAUGE ……………………………….. 44
INTERIOR LIGHTS ……………………………………… 58
JOYSTICKS, LEFT AND RIGHT HAND ………………………… 33
JUMPER BAR CABLE CONNECTION …………………………… 94
KEY SWITCH ………………………………………….. 49
LEVELLING CONTROLS, JOYSTICKS …………………………. 34
LEVELLING ELECTRONIC ADJUSTMENT PROCEDURE ………………. 85
LIGHTS, INTERIOR …………………………………….. 58
LIGHTS, SERVICE ……………………………………… 40
LIGHTS, WORK ………………………………………… 48
MACHINE PREPARATION…………………………………… 31
SYSTEM TEST AND WARM-UP ……………………………110
MASTER ALARM ………………………………………… 41
MOVING, INSTRUCTIONS ………………………………….116
MULCHER ATTACHMENT OPERATING INSTRUCTIONS ……………….113
SAFETY PRECAUTIONS ………………………………..113
OPERATING MACHINE …………………………………….104
PRE-START CHECKS ………………………………….104
OPERATING TIPS WITH LOAD SENSING ……………………….112
OPERATOR’S SEAT (SEATS INC.) …………………………. 90
PILOT OFF LIGHT ……………………………………… 45
PILOT ON LIGHT ………………………………………. 45
PILOT SYSTEM INTERLOCK SWITCH (FRONT DOOR) ……………… 50
PILOT SYSTEM “OFF “- PUSH BUTTON SWITCH ………………… 50
PILOT SYSTEM ON (RESET) – PUSH BUTTON SWITCH ……………. 50
POWER ENGINE DOOR – SWITCH ……………………………. 40
PRECLEANER, ENGINE AIR ………………………………..100
REMOVAL OF ANTI-CORROSION SPRAY (if applicable) ………….115
RETURN FILTERS ~ HYDRAULIC OIL ………………………… 98
ROOF/DOOR OPEN – LIGHT ……………………………….. 46
SEAT, OPERATOR’S (SEATS INC.) ………………………… 90
SERVICE ACCESS DOORS …………………………………. 92
SERVICE LIGHTS ………………………………………. 40
STARTING ENGINE ………………………………………108
STEREO CASSETTE AM/FM RADIO …………………………… 58
SWING BRAKE – SWITCH WITH LIGHT ……………………….. 48
SWING CONTROL, JOYSTICK ………………………………. 33
SYSTEM FUSES AND RELAYS ………………………………. 36
THROTTLE SWITCH ……………………………………… 49
TRACK DRIVE, LEFT AND RIGHT …………………………… 35
TRACK, LOW/DRIVE – SWITCH WITH LIGHT …………………… 51
TRAVELLING (BOOM RAISED) ………………………………112
VEHICLE MOVING INSTRUCTIONS ……………………………116
VENT/BREATHER, HYDRAULIC TANK …………………………. 97
WARNING LIGHTS See INSTRUMENT PANEL……………………. 32
WINDOWS – CLEANING ……………………………………115
WORK LIGHTS SWITCH …………………………………… 48
SECTION 3 – LUBRICATION & MAINTENANCE……………………….117
ACCESS DOOR, UNDERCARRIAGE, SWIVEL …………………….141
AIR CONDITIONING, CHECKING THE SYSTEM ………………….130
AIR INTAKE MAINTENANCE ……………………………….138
APPROVED HYDRAULIC OILS ………………………………125
CHECKING THE AIR CONDITIONING SYSTEM …………………..130
EMERGENCY EXITS, CHECK MONTHLY ………………………..119
ENGINE AIR CLEANER MAINTENANCE ………………………..138
ER BOOM SYSTEM ………………………………………129
FILTER AND LUBRICATION SCHEDULE ……………………….127
FILTERS………………………………………………117
CHANGING HYDRAULIC RETURN FILTERS ………………….134
FUEL TANK STRAINER ……………………………….133
HYDRAULIC OIL RETURN FILTERS ………………………134
HYDRAULIC OIL RETURN STRAINERS/DIFFUSERS ……………137
PILOT, HIGH PRESSURE ……………………………..136
SERVICING GUIDELINES FOR OIL FILTERS ……………….134
FILTERS, HYDRAULIC OIL ……………………………….134
FIRE PREVENTION ……………………………………..120
GENERAL MAINTENANCE ………………………………….119
HYDRAULIC OIL FILTERS ………………………………..134
HYDRAULIC OILS ………………………………………125
LUBRICATION POINTS DIAGRAM, LEVELLER COMPONENTS …………123
LUBRICATION SCHEDULE …………………………………127
NEW MACHINE MAINTENANCE ………………………………118
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT ……..118
INITIAL PRE-DELIVERY INSPECTION ……………………118
TIGHTENING POINTS ………………………………..118
OIL LOST FROM LEAKAGE ………………………………..118
PARKING BOOM ………………………………………..128
PRESSURE SETTINGS …………………………………..148
PREVENTIVE MAINTENANCE SCHEDULE ……………………….118
SCHEDULED MAINTENANCE………………………………….117
Frequently ………………………………………121
8 hours …………………………………………121
24 HOURS ………………………………………..122
125 HOURS ……………………………………….122
250 HOURS ……………………………………….123
500 HOURS ……………………………………….124
1000 HOURS ………………………………………124
2000 HOURS ………………………………………124
LUBRICATION POINTS DIAGRAM, LEVELLER COMPONENTS ……..123
SERVICE PLATFORM (IF EQUIPPED) ………………………..142
SWING DRIVE GEARBOX……………………………………117
LOWER BEARING LUBRICATION …………………………128
LUBRICATION OF SWING PINION AND SWING BEARING ……….128
UPPER GEARING LUBRICATION …………………………128
TORQUE CHART ………………………………………..143
TORQUE CHART, GENERAL ………………………………..144
TORQUE, FLUID CONNECTIONS …………………………….144
WEIGHTS OF COMMERCIAL WOOD ……………………………150

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT M822C LM830C MULCHER OPERATOR’S MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V