Tigercat T240B Track Loader Service Manual – PDF DOWNLOAD

Description

Tigercat T240B Track Loader Service Manual – PDF DOWNLOAD

DESCRIPTION:

Tigercat T240B Track Loader Service Manual – PDF DOWNLOAD

INTRODUCTION :

• An Operator’s manual, Service manual and a Parts catalog are provided by Tigercat to assist the dealer,
  customer and operator in becoming familiar with the features of the Tigercat T240B Track Loader.
  Serial Number 240T0271 and up.
• The operator’s manual will assist the operator with the techniques of proper and safe operation of the
  T240B Track Loader. There is also important information regarding the safe operation of the saw head.
  The service manual contains safety and servicing procedures and a preventive maintenance schedule to
  ensure optimum machine performance.
• Section 1 in both the operator’s manual and the service manual contains safety information that must be
  followed. As well, throughout the rest of the manuals, WARNING and CAUTION notices are displayed
  where necessary, drawing attention to possible hazards when performing certain procedures.
• Only trained personnel should be allowed to operate or work on the machine.
• The information contained in this manual is current at time of printing. Improvements to the machine are
  on-going and may not be covered, therefore in these cases contact your Tigercat dealer for the
  appropriate information.
• The phrase “and up” appearing in this manual after the serial number implies that the related information
  is current for any machine serial number HIGHER than the serial number preceding the “and up”.
• Tigercat reserves the right to make changes to the machine after this manual release date that may not
  immediately appear in this manual.

TABLE OF CONTENTS:

Tigercat T240B Track Loader Service Manual – PDF DOWNLOAD

T240B SERVICE ISSUE 10 (240T0271 AND UP) 1
INTRODUCTION 3
NON-APPROVED FIELD PRODUCT CHANGES 4
SECTION 1 – SAFETY 5
battery disconnect switch 10
cooling system 12
exhaust fumes 13
FIRE PREVENTION 14
FIRE PREVENTION GUIDELINES 14
WHAT ELSE TO DO BEFORE YOU EXPERIENCE A FIRE 15
WHAT TO DO AFTER A FIRE 16
WHAT TO DO IN CASE OF A MACHINE FIRE 15
first aid 8
Fluid leaks 12
loose clothing hazard 13
protective clothing 7
SAFETY PRECAUTIONS, OPERATING 9
SAFETY PRECAUTIONS, SERVICING 11
SAFETY SYMBOLS 6
Signal Words 6
SECTION 3 – LUBRICATION & MAINTENANCE 17
AIR CONDITIONING – SERVICE 26
APPROVED HYDRAULIC OILS 21
FILTERS 17
HYDRAULIC OIL RETURN FILTERS 24
PILOT RETURN PRESSURE FILTER 25
GENERAL MAINTENANCE 19
HYDRAULIC OIL RETURN FILTERS 24
NEW MACHINE MAINTENANCE 18
FIRST 50-100 HOUR INSPECTION AND SERVICE REPORT 18
INITIAL PRE-DELIVERY INSPECTION 18
Tightening points 18
PILOT RETURN PRESSURE FILTER 25
PRESSURE SETTINGS FOR T240B LOADER ON TRACKS 29
PREVENTIVE MAINTENANCE SCHEDULE 18
SCHEDULED MAINTENANCE 17
EVERY 1000 HOURS 21
EVERY 125 HOURS 20
EVERY 2000 HOURS 21
EVERY 250 HOURS 21
EVERY 500 HOURS: 21
EVERY 8 HOURS: 20
GENERAL 19
TORQUE, FLUID CONNECTIONS 30
TORQUE SETTINGS, RECOMMENDED 27
TORQUE SPECIFICATIONS – GENERAL 29
SECTION 5 – PILOT SYSTEM 33
CAB TILT 38
CIRCUIT DIAGRAM 39
ELECTRICAL CIRCUIT 37
PILOT SYSTEM COMPONENTS 34
JOYSTICKS AND FOOT PEDALS 36
PILOT MANIFOLD 35
PRESSURE SETTINGS 37
SECTION 6 – ELECTRICAL, GAUGES & ALARMS 41
CAB WIRING AND ELECTRICAL COMPONENT LOCATIONS 46
DISPLAY MODULE 44
COMPONENT DESCRIPTION 44
FAULTS AND WARNINGS 45
KEYPAD FUNCTIONS 44
START-UP OPERATION 44
ELECTRICAL SCHEMATIC DIAGRAM 52
FUSE AND RELAY PANEL 48
GAUGES AND ALARMS 42
GAUGES AND WARNING LIGHTS 46
INSTRUMENT PANEL WIRING DIAGRAM 46
SENSOR LOCATIONS 43
WARNING LIGHTS 46
SECTION 7 – ENGINE START AND STOP 55
CIRCUIT DESCRIPTION 56
ENGINE START CIRCUIT 56
START CIRCUIT DIAGRAMS 57
SECTION 11 – TRACK DRIVE 63
BRAKE RELEASE PRESSURE 77
CIRCUIT DESCRIPTION 68
CIRCUIT DIAGRAM 73
CONTROL VALVES 63
FOOT PEDAL CONTROL VALVE 65
track CONTROL VALVEs 66
TRAVEL AND DRIVE ENABLE SOLENOID VALVES 66
DRIVE MOTOR 63
DESCRIPTION 70
drive motor 63
START-UP PROCEDURE 74
DRIVE MOTOR AND GEARBOX ASSEMBLY 69
GEARBOX AND DRIVE MOTOR ASSEMBLY 69
IMPORTANT TRACK DRIVE NOTES 63
NEW MACHINE 64
STRAIGHT TRAVEL 64
TRACK SAG 64
PRESSURE SETTINGS 63
LEFT TRACK RELIEF VALVE SETTINGS 75
RIGHT TRACK RELIEF VALVE SETTINGS 75
summery, pressure settings 79
PRESSURE SETTINGS, DRIVE SYSTEM 63
BEGIN OF REGULATION, SET, FOR DRIVE MOTOR 76
SET STRAIGHT TRAVEL 79
set Track Speed 77
TRACK COMPONENTS 63
MEASURING TRACK SAG 80
TRACK SAG ADJUSTMENT 81
OPERATING THE MACHINE 80
ROLLER RETAINING BOLTS 82
TORQUING UNDERCARRIAGE BOLTS 81
TRACK SHOE RETAINING BOLTS 81
WEAR LIMITS 63
BUSHING WEAR, OUTSIDE DIAMETER 83
IDLER WEAR 84
PIN AND BUSHING WEAR 83
ROLLER WEAR 83
TRACK LINK WEAR 82
TRACK SHOE GROUSER HEIGHT WEAR 82
TRACK DRIVE ASSEMBLY 64
Track DRIVE BRAKE RELEASE PRESSURE 77
SECTION 12 – BOOM 85
CIRCUIT DESCRIPTION 88
CIRCUIT DIAGRAM 89
CONTROL VALVES 85
HOIST CONTROL VALVE 86
JOYSTICK CONTROL VALVE See Service manual section 5 85
STICK CONTROL VALVE 86
FILTERS 85
HYDRAULIC RETURN 87
HOIST VALVE RELIEF VALVE SETTINGS 90
PRESSURE SETTINGS 85
SUMMARY 90
STICK VALVE RELIEF VALVE SETTINGS 91
SECTION 15 – SWING 93
CIRCUIT DESCRIPTION 98
CIRCUIT DIAGRAM 99
CONTROL VALVES 93
FOOT PEDAL CONTROL VALVE See SERVICE MANUAL SECTION 5 93
SWING CONTROL VALVE 94
GEARBOX, SWING DRIVE 97
PRESSURE SETTINGS 93
SET SWING MOTOR CROSSLINE RELIEF VALVES 101
SET swing RELIEF VALVES 100
SUMMARY 101
SWING MOTOR 96
MOTOR CROSSLINE RELIEF VALVE 98
MOTOR REMOVAL NOTE 96
SWING PUMP 94
SECTION 17 – GRAPPLE103
CIRCUIT DESCRIPTION 106
CIRCUIT DIAGRAM 107
GRAPPLE CONNECTIONS TO BOOM 104
GRAPPLE CONTROL VALVES 104
GRAPPLE PUMP 104
JOYSTICK CONTROL VALVE 104
PRESSURE SETTINGS103
GRAPPLE OPEN/CLOSE 108
GRAPPLE ROTATE 109
SUMMARY 110
SECTION 18 – DELIMBER/SLASHER111
CIRCUIT DESCRIPTION 116
CIRCUIT DIAGRAM 117
CONTROL VALVE DELIMBER 112
CONTROL VALVE SAWS RETRACT SLASHER CUT 112
DELIMBER/SLASHER CIRCUIT DESCRIPTION 115
DELIMBER/SLASHER PUMP 112
ELECTRICAL CIRCUIT 123
FUSE AND RELAY PANEL 126
PILOT MANIFOLD 112
PRESSURE SETTINGS 119
TROUBLE SHOOTING DELIMBER RELAY CIRCUIT 116

IMAGES PREVIEW OF THE MANUAL:

TIGERCAT T240B TRACK LOADER SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
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