Toyota Forklift 5FB10-30 Repair Manual – PDF DOWNLOAD

Description

Toyota Forklift 5FB10-30 Repair Manual – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift 5FB10-30 Repair Manual – PDF DOWNLOAD

Language : English
Pages : 262
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Toyota Forklift 5FB10-30 Repair Manual – PDF DOWNLOAD

5FB10-30pdf 1
ce308R0pdf 2
GENERAL 3
EXTERIOR VIEWS 3
VEHICLE MODELS 4
FRAME NUMBER 4
HOW TO READ THIS MANUAL 5
CIRCUIT TESTER 7
LIST OF ABBREVIATIONS AND SYMBOLS 9
OPERATION TIPS 10
STANDARD BOLT & TIGHTENING TORQUE 11
PRECOAT BOLTS 13
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE 13
WIRE ROPE SUSPENSION ANGLE LIST 14
COMPONENTS WEIGHT 15
RECOMMENDED LUBRICANTS AND CAPACITIES 16
LUBRICATION CHART 17
PERIODIC MAINTENANCE 18
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS 23
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO 5FB10-30 INDEX 0
ce308R2pdf 24
CONTROL CIRCUIT 24
MCS-II CONTROL CIRCUIT 24
GENERAL 24
SPECIFICATIONS 25
COMPONENTS 26
CONTROL PANEL ASSY 28
OCL VALUE (OVERCURRENT LIMIT VALUE) 49
ACCELERATION POTENTIOMETER ADJUSTMENT 51
BRAKE POTENTIOMETER ADJUSTMENT 51
LIFT POTENTIOMETER ADJUSTMENT 52
DIRECTION SWITCH 53
REMOVAL • INSTALLATION 53
DISASSEMBLY • REASSEMBLY 54
INSPECTION 55
EPS CONTROLLER 56
COMPONENTS 56
REMOVAL • INSTALLATION 57
EPS CONTROLLER VOLTAGE MEASUREMENT 58
TERMINALS TO BE MEASURED 59
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO 5FB10-30 INDEX 0
ce308R3pdf 60
MULTIDISPLAY FUNCTIONS 60
DIAGNOSIS 60
GENERAL 60
ANALYZER 64
GENERAL 64
USING THE ANALYZER MODE 65
METHOD FOR SELECTING EACH ITEM 68
FUNCTIONAL EXPLANATION OF EACH TEST ITEM 72
MASK FUNCTIONS AND DATA SETTING AT CPU BOARD 87
GENERAL 87
PASSWORD INPUT METHOD 88
MCS-II TUNING MODE 89
BATTERY CAPACITY METER INDICATION (LOW BATTERY WARNING AND OVERDISCHARGE WARNING) 90
TIRE CONSTANT REWRITING MODE 92
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO 5FB10-30 INDEX 0
ce308R4pdf 97
ELECTRICAL SYSTEM TROUBLESHOOTING 97
GENERAL 97
TROUBLESHOOTING EXPLANATION 97
DRIVE SYSTEM • MATERIAL HANDLING SYSTEM TROUBLES 99
WHEN DIAGNOSTIC ERROR CODE IS DISPLAYED 99
WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (DRIVE SYSTEM)161
WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (MATERIAL HANDLING SYSTEM)186
TROUBLESHOOTING-OTHERS188
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO 5FB10-30 INDEX 0
ce308R13pdf189
MATERIAL HANDLING SYSTEM189
NATURAL DROP TEST189
NATURAL FORWARD TILT TEST189
OIL LEAK TEST190
LIFT CYLINDER 190
TILT CYLINDER 190
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO 5FB10-30 INDEX 0
ce308R14pdf191
MAST191
V MAST ASSY191
COMPONENTS 191
REMOVAL • INSTALLATION194
MAST DISASSEMBLY • INSPECTION • REASSEMBLY197
LIFT BRACKET DISASSEMBLY • INSPECTION • REASSEMBLY199
MAST ADJUSTMENT201
CHAIN207
INSPECTION207
REASSEMBLY207
ADJUSTMENT208
FORK208
REMOVAL • INSTALLATION208
INSPECTION208
SV MAST ASSY209
COMPONENTS209
MAST ADJUSTMENT211
FV MAST ASSY215
COMPONENTS215
MAST ADJUSTMENT217
FSV MAST ASSY221
COMPONENTS 221
MAST ADJUSTMENT223
LIFT CYLINDER ROD SHIM ADJUSTMENT227
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO 5FB10-30 INDEX 0
ce308R15pdf228
CYLINDERS228
LIFT CYLINDER (V • SV) REAR LIFT CYLINDER (FV • FSV)228
GENERAL228
SPECIFICATIONS 230
COMPONENTS231
REMOVAL • INSTALLATION234
DISASSEMBLY • INSPECTION • REASSEMBLY236
FLOW REGULATOR VALVE (V • SV • FV • FSV)238
REMOVAL INSTALLATION239
SAFETY DOWN VALVE (V • SV • FV • FSV)240
REMOVAL INSTALLATION 241
FRONT LIFT CYLINDER (FV • FSV) 242
GENERAL 242
SPECIFICATIONS243
COMPONENTS 244
REMOVAL • INSTALLATION245
DISASSEMBLY • INSPECTION • REASSEMBLY245
TILT CYLINDER (V • SV • FV • FSV)247
GENERAL247
SPECIFICATIONS247
COMPONENTS248
REMOVAL • INSTALLATION249
DISASSEMBLY • INSPECTION • REASSEMBLY251
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO 5FB10-30 INDEX 0
ce308R18pdf253
APPENDIX253
SST LIST 253
SERVICE STANDARDS LIST 254
CPU BOARD & DC-CD BOARD258
CONNECTOR DRAWING 260
CONNECTING DIAGRAM 261
WIRING DIAGRAM 262
RETURN TO MAIN INDEX 0
RETURN TO SERVICE MANUAL INDEX 0
RETURN TO 5FB10-30 INDEX 0

DESCRIPTION:

Toyota Forklift 5FB10-30 Repair Manual – PDF DOWNLOAD

FOREWORD:
TOYOTA MOTOR :

• This manual covers the service procedures of the TOYOTA FORKLIFT 5FB10 ~ 30 series.
• Since this manual describes alterations made in the vehicles being produced
  in January 1994, it is supplement to the existing repair manuals for the 5FB10 ~ 30 series.
• Any alterations after January 1994 will be announced in the Toyota Parts & Service News.

OPERATIONAL TIPS:
1.Safe operation:
(1)After jacking up, always support with rigid stands.
(2)When hoisting the vehicle or its heavy component, use wire repe(s) with a sufficient reserve in
load capacity.
(3)Always disconnect the battery plugs before the inspection or servicing of electrical parts.
2. Tactful operation:
(1)Prepare the mechanic tools, necessary measuring instruments (circuit tester, megger, oil pressure
gauge, etc.) and SSTs before starting operation.
(2)Before disconnecting wiring, always check the cable color and wiring state.
(3)When overhauling functional parts, complicated portions or related mechanisms, arrange the parts
neatly to prevent confusion.
(4)When disassembling and inspecting such a precision part as the control valve, use clean tools
and operate in a clean location.
(5)Follow the described procedures for disassembly, inspection and reassembly.
(6)Replace, gaskets, packings and O-rings with new ones each time they are disassembled.
(7)Use genuine Toyota parts for replacement.
(8)Use specified bolts and nuts. Observe the specified tightening torque at the time of reassembly.
If no tightening torque is specified, tighten the bolt or nut according to the standard tightening
torque table.
3.Grasping the trouble state:
When a trouble occurs, do not attempt immediate disassembly or replacement but first check if
the trouble requires disassembly or replacement for remadying.

S.V 25/02/2025