Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Toyota Forklift 6HBW30 6HBE30 6HBE40 6HBC30 6HBC40 6TB50 Pallet Trucks Service Manual SN 24000 & up – PDF DOWNLOAD
$28.95
Toyota Forklift 6HBW30 6HBE30 6HBE40 6HBC30 6HBC40 6TB50 Pallet Trucks Service Manual SN 24000 & up – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Toyota Forklift 6HBW30 6HBE30 6HBE40 6HBC30 6HBC40 6TB50 Pallet Trucks Service Manual SN 24000 & up – PDF DOWNLOAD
FILE DETAILS:
Toyota Forklift 6HBW30 6HBE30 6HBE40 6HBC30 6HBC40 6TB50 Pallet Trucks Service Manual SN 24000 & up – PDF DOWNLOAD
Language : English
Pages : 258
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Toyota Forklift 6HBW30 6HBE30 6HBE40 6HBC30 6HBC40 6TB50 Pallet Trucks Service Manual SN 24000 & up – PDF DOWNLOAD
Manual Design:
The Toyota Powered Pallet Walkie Service Manual is designed with the following objectives in mind:
- Provide technical coverage for expected levels of user expertise
- Anticipate your needs and reduce your decisions regarding maintenance
- Reduce page flipping through a “one-stop shopping” approach
The two-line running page header at the top of each page tells you the following:
- Name of the manual(Toyota Powered Pallet Walkie Manual)
- Current chapter title
(e.g.this page How to Use This) - Current topic
(e.g.this page Manual Design)
We suggest you get in the habit of turning to the START page first when you use this manual.
The START page asks a few simple questions to guide you to the proper chapter.
- How to Use This Manual explains the manual format and design and contains the
Table of Contents and START page. - Safety explains warning and caution notes, general safety rules and safety rules for
batteries, static, jacking, and welding. - Systems Overview includes truck specifications and theory of operation information.
- Planned Maintenance outlines the recommended schedule of preventive senices to keep your truck working most efficiently.
- Troubleshooting is a set of “decision-tree” charts designed to take you from a symptom to a specific sequence of tests in order to isolate a failing component.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:’
Toyota Forklift 6HBW30 6HBE30 6HBE40 6HBC30 6HBC40 6TB50 Pallet Trucks Service Manual SN 24000 & up – PDF DOWNLOAD
R/M 6HBW/E/C30, 6HBE/C40 & 6TB50 SN: 24,000-26,999.................. 1 Table of Contents............................................... 3 How to Use This Manual.......................................... 5 Map of the Manual........................................... 6 Manual Design............................................... 7 START Page.................................................. 9 Safety.......................................................... 13 Definitions................................................. 14 General Safety.............................................. 15 Battery Safety.............................................. 19 Static Safety............................................... 23 Jacking Safety.............................................. 25 Tie-down for Transport...................................... 27 Towing...................................................... 27 Welding Safety.............................................. 28 Systems Overview................................................ 29 Truck Model Identification.................................. 30 Vehicle Specifications...................................... 31 General System Data......................................... 32 Programmable Maintenance Tool........................... 34 Theory of Operation......................................... 35 Freezer Curtain Bypass.................................. 35 Lift/Lower.............................................. 35 Scheduled Maintenance........................................... 37 Introduction................................................ 38 Maintenance Guidelines.................................. 38 General Truck Operation................................. 38 Perform Daily or Every Eight (8) Operating Hours........ 39 Perform Every Two Months or 250 Operating Hours......... 40 Perform Annually or Every 2000 Operating Hours.......... 41 Lubrication Points...................................... 42 Troubleshooting................................................. 45 How to Use This Chapter..................................... 46 Electrical Troubleshooting Guidelines....................... 47 Checking for Shorts from Battery to Truck Frame......... 48 Checking for Shorts from Components to Truck Frame...... 48 Hydraulic Troubleshooting Guidelines........................ 50 Definitions................................................. 51 Electrical Connector Locator Chart.......................... 54 Fault Codes................................................. 55 Programmable Maintenance Tool............................... 56 Diagnostic History...................................... 56 Test Mode............................................... 58 Special Program Mode.................................... 60 Programming............................................. 61 Cloning................................................. 64 Pin Descriptions........................................ 65 List of Troubleshooting Charts.............................. 67 Hydraulic Charts........................................ 67 Travel Charts........................................... 67 Wiring Charts........................................... 67 Troubleshooting Flowcharts.................................. 69 Component Procedures............................................123 List of Components Procedures...............................124 Component Locators..........................................127 Tractor Cover...............................................129 Battery.....................................................129 With Battery Gates and Rollers..........................129 Battery Gates (Optional)................................130 Battery Rollers (Optional)..............................130 Without Battery Gates and Rollers.......................131 Battery Exterior Cleaning...............................132 Charging................................................133 Adding Water............................................135 Specific Gravity........................................136 Voltage Check...........................................137 Maintenance-Free Batteries..............................137 Storage.................................................137 Power Cables................................................138 Battery/Charger/Truck Connectors............................138 Wiring Harness..............................................139 Diodes......................................................141 Fuses.......................................................142 Switches (General)..........................................143 Key Switch..................................................144 Deadman Switch..............................................145 Hydraulic Solenoids.........................................147 Gauges......................................................148 Hour Meter..............................................148 Battery Discharge Meter.................................149 Combination Hour/Battery Discharge Meter (2)............150 Control Handle..............................................153 Return Spring Adjustment 6HBW30 and 6HBE30 or 6HBE40....154 Horn........................................................155 Motor Controller............................................156 Emergency Reverse Check.................................157 Travel Potentiometer....................................158 Contactors..................................................161 Rabbit Speed (Field Weakening) Contactor................162 Forward/Reverse Travel Contactor........................166 Brake.......................................................171 Models 6HBW30, 6HBE30, 6HBE40...........................171 Models 6HBC30, 6HBC40, and 6TB50........................172 Motors, General.............................................175 Motor Brushes...........................................175 Motor Brush Spring Tension..............................177 Commutator..............................................178 Terminal Nuts...........................................179 Electric Motor Tests....................................180 Drive Motor.................................................183 Drive Unit..................................................187 Tooth Pattern of Drive Unit.............................192 Drive Unit Vent Plug....................................194 Drive Housing Lubrication...............................195 Drive Housing Steering Bearing..........................196 Drive Wheel.............................................197 Casters.....................................................201 Load Wheels.................................................206 Load Wheels, Model 6TB50....................................207 Pallet Entry Wheels/Sliders 8000 Lb. Models.................209 Fork Height Adjustment......................................210 6000 Lb. Models.........................................210 Long-John Models........................................210 Lift-Limit Switch...........................................213 Hydraulic Components........................................215 General Guidelines......................................215 Hydraulic Fluid.............................................216 Adjusting Hydraulic Pump Relief Valve Pressure..............218 Relief Valve Settings...................................218 Check Valve.............................................220 Hydraulic Ram...............................................221 Hydraulic Cylinder Seals................................225 Hydraulic Unit..............................................228 Hydraulic Reservoir.....................................229 Filter Screen and Suction Tube..........................230 Hydraulic Pump..........................................231 Lift Motor..................................................232 General Data............................................232 Cold Storage Conditioning...................................234 Classes of Cold Storage.................................234 Appendix........................................................235 Lubrication Equivalency Chart...............................236 Torque Chart - Standard (Ferrous)...........................237 Torque Chart - Metric.......................................238 Decimal Equivalent Chart....................................239 Standard/Metric Conversions.................................241 Electrical Schematics.......................................243 Index...........................................................255
Customer Support: [email protected]
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
