Toyota Forklift 7BNCU15 7BNCU18 7BNCU20 7BNCU25 Parts Catalog Manual SN 50,001 and up – PDF DOWNLOAD

Description

Toyota Forklift 7BNCU15 7BNCU18 7BNCU20 7BNCU25 Parts Catalog Manual SN 50,001 and up – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift 7BNCU15 7BNCU18 7BNCU20 7BNCU25 Parts Catalog Manual SN 50,001 and up – PDF DOWNLOAD

Language : English
Pages : 364
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Toyota Forklift 7BNCU15 7BNCU18 7BNCU20 7BNCU25 Parts Catalog Manual SN 50,001 and up – PDF DOWNLOAD

To Our Customer :
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to
constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of
assemblies and components may not necessarily conform to the exact installation as they appear on your truck.
Tips for Ordering Parts:
n addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog:
This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the Catalog
to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to
locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operating voltage, battery size, steering type, mast height and extension speed,
fork carriages, color and size of tires, guide wheel specs, etc.

TABLE OF CONTENTS:

Toyota Forklift 7BNCU15 7BNCU18 7BNCU20 7BNCU25 Parts Catalog Manual SN 50,001 and up – PDF DOWNLOAD

Table of Contents......................................................................  3
	APPENDIX A Alphabetical Parts Index................................................  5
	APPENDIX B Numerical Parts Index...................................................  5
SECTION 1 General Information..........................................................  7
	To Our Customer....................................................................  8
	How To Use Parts Catalog - If Part Number Not Known................................  9
	How To Use Parts Catalog - If Part Number Is Known................................. 10
	Major Sections..................................................................... 11
	Recommended Spare Parts List....................................................... 12
	Hardware Parts List................................................................ 13
SECTION 2 Finish and Accessories....................................................... 15
	Major Assemblies................................................................... 16
	Power Section Mechanical Parts..................................................... 18
	Finish Instructions................................................................ 22
	Handle Decals...................................................................... 34
	Battery Gates and Rollers (Standard)............................................... 36
	Battery Spacer Installation (Battery Length 36.51 to 39.32 in.).................... 37
	Weighted Battery Spacer and Roller Assembly........................................ 38
	Roller Assembly.................................................................... 40
	Battery Cover Assembly, EE......................................................... 42
	Rear Door Assembly................................................................. 44
	Load Backrest Installation......................................................... 45
	Fire Extinguisher.................................................................. 46
SECTION 3 Steering and Controls........................................................ 47
	Steering and Controls.............................................................. 48
	Steer Wheel Assembly............................................................... 50
	Wheel Hub Assembly................................................................. 52
	Steer Piping Installation.......................................................... 54
	Steering Tiller Assembly........................................................... 56
SECTION 4 Drive and Brake.............................................................. 57
	Drive and Brake Installation....................................................... 59
	Gear Reducer....................................................................... 62
	Wheel Hub Assembly (7 in. Wide).................................................... 64
	Wheel Hub Assembly (6 in. Wide).................................................... 66
	Brake, Electric.................................................................... 68
	Deadman Brake Assembly............................................................. 70
SECTION 5 Electrical Systems and Components............................................ 73
	Electrical System.................................................................. 75
	Contactor Panel Assembly........................................................... 88
	Contactor Assembly................................................................. 92
	Operator Display Assembly.......................................................... 94
	Handle Installation................................................................ 96
	Handle Assembly.................................................................... 98
	Horn Installation..................................................................102
	Battery Connector..................................................................104
	Traction Motor, 4K, Standard.......................................................106
	Traction Motor, 5K, Standard.......................................................108
	Traction Motor, 4K and 5K, EE......................................................110
	Lift Motor, 4K, Standard...........................................................112
	Lift Motor, EE.....................................................................114
	Lift Motor, 5K, Standard...........................................................116
	Steer Motor........................................................................118
	Auxiliary Motor....................................................................120
	Warning Light Installation.........................................................122
	Warning Light Assembly.............................................................124
	Working Light Installation.........................................................127
	Travel Alarm Installation..........................................................134
	Operator Cooling Fan Installation..................................................136
	Limit Switch Installation (S11 for Bottler’s Tilt and Speed Limiting)..............138
	Limit Switch Installation (S18 for Bottler’s Tilt and Tilt Sensing)................140
	Lift Limit With Bypass Installation................................................142
SECTION 6 Hydraulic Components.........................................................145
	Hydraulic System...................................................................147
	Hose Installation..................................................................155
	Manifold Assembly, Complete........................................................164
	Manifold Assembly, Main............................................................166
	Manifold Assembly, Auxiliary.......................................................168
	Sideshift and Auxiliary Manifolds..................................................171
	Manifold Assembly (High Speed Valve)...............................................172
	Manifold Assembly (High Speed).....................................................174
	Manifold (High Speed)..............................................................176
	Spool Assembly.....................................................................178
	Spool Valve, Manual................................................................180
	Handle Assembly....................................................................181
	Lift and Steer Pump Motor Installation.............................................182
	Lift Motor Assembly................................................................184
	Auxiliary Pump and Motor Installation..............................................185
	Pump and Motor Assembly............................................................187
	Steer Motor Assembly...............................................................188
	Hydraulic Motor....................................................................191
	Orbitrol Valve.....................................................................192
	Lift Pump..........................................................................194
	Steer/Auxiliary Pump...............................................................195
	Cylinder Assembly, Free Lift (Three Stage).........................................196
	Cylinder Assembly, Main Lift (Three Stage).........................................198
	Free Lift Cylinder (Two Stage, 3K and 3.5K)........................................200
	Main Lift Cylinder (Two Stage, 3K and 3.5K)........................................202
	Free Lift Cylinder (Two Stage, 4K Only)............................................204
	Main Lift Cylinder, Right-Hand (Two Stage, 4K Only)................................206
	Main Lift Cylinder, Left-Hand (Two Stage, 4K Only).................................208
	Free Lift Cylinder (Two Stage, 5K Only)............................................210
	Main Lift Cylinder, Right-Hand (Two Stage, 5K Only)................................212
	Main Lift Cylinder, Left-Hand (Two Stage, 5K Only).................................214
	Main Lift Cylinder, Right-Hand (Three Stage).......................................216
	Main Lift Cylinder, Left-Hand (Three Stage)........................................218
	Free Lift Cylinder (Quad Mast, Serial Number 1377 and Up*).........................220
	Main Lift Cylinder, Right-Hand (Quad Mast, Serial Number 1377 and Up*).............222
	Main Lift Cylinder, Left-Hand (Quad Mast, Serial Number 1377 and Up*)..............224
	Tilt Ram Assembly..................................................................227
SECTION 7 Mast.........................................................................231
	Elevating Section (Two Stage, 3K Only).............................................233
	Mast Finish Instructions...........................................................237
	Elevating Section (Two Stage, 4K Only).............................................240
	Carriage (4 Roller), One Auxiliary Function Only...................................244
	Carriage (6 Rollers), Class II.....................................................246
	Lowering Control Valve (Two Stage, 4K Only)........................................249
	Internal Hose Reeving (Two Stage, 4K Only).........................................250
	Mast Installation (Two Stage, 4K Only).............................................252
	Mast Finish Instructions (Two Stage, 5K Only)......................................254
	Mast Assembly (Two Stage, 5K Only).................................................256
	Lowering Control Valve (Two Stage, 5K Only)........................................259
	Carriage, Class II (6 Rollers, Two Stage, 5K Only).................................260
	Internal Hose Reeving (Two Stage, 5K Only).........................................262
	Elevating Section (Three Stage)....................................................265
	Mast Finish Instructions (Quad Mast Only)..........................................271
	Hoist Chains and Free Lift Hoses (Quad Mast Only)..................................272
	Mast Assembly (Quad Mast Only).....................................................274
	Control Valve, Lowering (Quad Mast Only)...........................................277
	Carriage, Class II (Quad Mast Only)................................................278
	Single Internal Hose Reeving (Quad Mast Only)......................................281
	Double Internal Hose Reeving (Quad Mast Only)......................................285
	Mast Tilt Assembly.................................................................289
	Sideshift Carriage Installation (Three Stage)......................................292
	Sideshift Carriage Installation (Two Stage)........................................296
	Sideshift Carriage Assembly (Cascade)..............................................302
	Sideshift Carriage Assembly (Bolzoni)..............................................304
	High Speed Auxiliary Installation (with Sideshift).................................306
	High Flow Auxiliary Installation (1, 2, or 3 Function with or without Standoff)....312
	Standoff Assembly..................................................................317
	Fork Assembly......................................................................320
	Iintregral Sideshift Carriage Assembly.............................................322
APPENDIX A Alphabetical Parts Index....................................................325
APPENDIX B Numerical Parts Index.......................................................345

Questions? Email us: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V