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Toyota Forklift 7FBRE12 7FBRE12C 7FBRE14 7FBRE14C 7FBRE16 7FBRE16C 7FBRE20 7FBRE20C 7FBRE25 7FBRE25C Service Manual SN 423260AT – PDF DOWNLOAD
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Toyota Forklift 7FBRE12 7FBRE12C 7FBRE14 7FBRE14C 7FBRE16 7FBRE16C 7FBRE20 7FBRE20C 7FBRE25 7FBRE25C Service Manual SN 423260AT – PDF DOWNLOAD
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Description
Toyota Forklift 7FBRE12 7FBRE12C 7FBRE14 7FBRE14C 7FBRE16 7FBRE16C 7FBRE20 7FBRE20C 7FBRE25 7FBRE25C Service Manual SN 423260AT – PDF DOWNLOAD
FILE DETAILS:
Toyota Forklift 7FBRE12 7FBRE12C 7FBRE14 7FBRE14C 7FBRE16 7FBRE16C 7FBRE20 7FBRE20C 7FBRE25 7FBRE25C Service Manual SN 423260AT – PDF DOWNLOAD
Language : English
Pages : 598
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Toyota Forklift 7FBRE12 7FBRE12C 7FBRE14 7FBRE14C 7FBRE16 7FBRE16C 7FBRE20 7FBRE20C 7FBRE25 7FBRE25C Service Manual SN 423260AT – PDF DOWNLOAD
Introduktion till TOYOTAs Master Service Manual:
This Service manual contains product information regarding the current trucks including the technical data and instructions for maintenance and service. It includes oil and grease specifications:
M Machine information
P Preventive maintenance
S Service instructions
O Options
At the top of each page you can find information on which section the page belongs: Section M 4 means that it is Technical Data; F-code means it deals with this specific truck family; T-code means specific products; Date and Version number give information on when the page was issued and which version.
- It is our ambition to send modification notifications concerning improvements to you as soon as possible. It’s stated on the notifications which section/s in the binder should be replaced. Notifications should be inserted immediately so that the binder always contains current service information.
- When contacting TOYOTA’s technical support always have the actual Service Manual close at hand. If you have any views regarding the Service Manual, please contact your training officer at TOYOTA who will forward your views to the technical documentation department.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Toyota Forklift 7FBRE12 7FBRE12C 7FBRE14 7FBRE14C 7FBRE16 7FBRE16C 7FBRE20 7FBRE20C 7FBRE25 7FBRE25C Service Manual SN 423260AT – PDF DOWNLOAD
Contents Master Service Manual (MSM)....................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial No...........................................................................................................0 Notes...............................................................................................................0 1 Document list.....................................................................................................0 Section.........................................................................................................0 C-code..........................................................................................................0 T-code..........................................................................................................0 Document........................................................................................................0 Issued..........................................................................................................0 Introduktion till TOYOTAs Master Service Manual.........................................................................0 Contents, M.............................................................................................................0 1 Truck information.................................................................................................0 General product information.............................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial No...........................................................................................................0 Notes...............................................................................................................0 1. Presentation of TOYOTA’s reach trucks............................................................................0 2. Application areas for TOYOTA’s reach trucks......................................................................0 3. Prohibited applications for TOYOTA’s reach trucks................................................................0 4. Truck data.......................................................................................................0 Truck type......................................................................................................0 7FBRE16.........................................................................................................0 7FBRE20.........................................................................................................0 7FBRE25.........................................................................................................0 5. Truck dimensions.................................................................................................0 Dimensions (mm).................................................................................................0 7FBRE16.........................................................................................................0 7FBRE20.........................................................................................................0 7FBRE25.........................................................................................................0 6. Identification plate, truck......................................................................................0 Item............................................................................................................0 Text............................................................................................................0 Unit............................................................................................................0 7. Capacity plate...................................................................................................0 Item............................................................................................................0 Text............................................................................................................0 Unit............................................................................................................0 8. Modification plate...............................................................................................0 Item............................................................................................................0 Text............................................................................................................0 9. Identification plate, mast.......................................................................................0 Item............................................................................................................0 Text............................................................................................................0 10. Main components.................................................................................................0 1. Hydraulic valves: The valves are located to provide easy access..............................................0 2. Battery: 48 V with different Ah values.......................................................................0 3. Recharging connector: The battery is recharged via this permanently attached recharging connec...............0 4. Control circuit fuse: 10 A, part no. 161640-100. Fuse for electrical steering wheel: 30 A, par...............0 5. Hydraulic unit: Pump motor, pump and oil tank integrated in a compact unit...................................0 6. Drive unit with brake: Drive motor, gears and drive wheel combined into a compact unit. Electr...............0 7. Electrical steering motor: Mounted with the drive gear to provide a compact design...........................0 8. Identification plate: With model designation, serial number, year of manufacture, weight witho...............0 9. Operator’s seat: The seat is fully adjustable to provide optimal operator comfort............................0 10. Serial number: The serial number plate fitted to the chassis................................................0 11. Cover: Easily swivelled to provide good access for servicing................................................0 12. Pedals: Accelerator with optional direction selector, travel brake and safety pedal.........................0 13. Control console: The control console can be adjusted to a suitable height and angle to obtain...............0 14. Instrument panel: This provides information on the truck’s running time, time indication, err...............0 15. Mast: The mast is a clear-view model and is equipped with an identification plate with type d...............0 16. Electronics: All the electronics collected in a protected compartment.......................................0 17. Drive motor fuse: 7FBRE 16: 125 A, part no. 29584. 7FBRE 20 och 7FBRE 25: 160 A, part no. 29223.............0 18. Pump motor fuse: 7FBRE 16: 200 A, part no. 29673. 7FBRE 20: 250 A, part no. 29221. 7FBRE 25: ...............0 11. Warning and information plates and symbols......................................................................0 1. Modification plate...........................................................................................0 2. Identification plate, truck..................................................................................0 3. Capacity plate...............................................................................................0 4. Serial number................................................................................................0 5. Hydraulic oil filling........................................................................................0 6. Parking brake and travel direction selector (accessories)....................................................0 7. Lifting points...............................................................................................0 8. Hydraulic controls: lift/lowering, mast in/out, fork tilt, sideshift and additional hydraulic ...............0 9. Do not walk under elevated load..............................................................................0 10. Maximum height for rated capacity...........................................................................0 11. Identification plate, mast..................................................................................0 General product information.............................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial No...........................................................................................................0 Notes...............................................................................................................0 1. Presentation of TOYOTA’s reach trucks............................................................................0 2. Application areas for TOYOTA’s reach trucks......................................................................0 3. Prohibited applications for TOYOTA’s reach trucks................................................................0 4. Truck data.......................................................................................................0 Truck type......................................................................................................0 7FBRE12 7FBRE12C................................................................................................0 7FBRE14 7FBRE14C................................................................................................0 5. Truck dimensions.................................................................................................0 Dimensions (mm).................................................................................................0 7FBRE12/12C.....................................................................................................0 7FBRE14/14C.....................................................................................................0 6. Identification plate, truck......................................................................................0 Item............................................................................................................0 Text............................................................................................................0 Unit............................................................................................................0 7. Capacity plate...................................................................................................0 Item............................................................................................................0 Text............................................................................................................0 Unit............................................................................................................0 8. Modification plate...............................................................................................0 Item............................................................................................................0 Text............................................................................................................0 9. Identification plate, mast.......................................................................................0 Item............................................................................................................0 Text............................................................................................................0 10. Main components.................................................................................................0 1. Hydraulic valves: The valves are located to provide easy access..............................................0 2. Battery: 48 V with different Ah values.......................................................................0 3. Recharging connector: The battery is recharged via this permanently attached recharging connec...............0 4. Control circuit fuse: 10 A, part no. 161640-100. Fuse for electrical steering wheel: 30 A, par...............0 5. Hydraulic unit: Pump motor, pump and oil tank integrated in a compact unit...................................0 6. Drive unit with brake: Drive motor, gears and drive wheel combined into a compact unit. Electr...............0 7. Electrical steering motor: Mounted with the drive gear to provide a compact design...........................0 8. Identification plate, truck: With model designation, serial number, year of manufacture, weigh...............0 9. Operator’s seat: The seat is fully adjustable to provide optimal operator comfort............................0 10. Serial number: The serial number plate fitted to the chassis................................................0 11. Cover: Easily swivelled to provide good access for servicing................................................0 12. Pedals: Accelerator with optional direction selector, travel brake and safety pedal.........................0 13. Control console: The control console can be adjusted to a suitable height and angle to obtain...............0 14. Instrument panel: This provides information on the truck’s running time, time indication, err...............0 15. Mast: The mast is a clear-view model and is equipped with an identification plate with type d...............0 16. Electronics: All the electronics collected in a protected compartment.......................................0 17. Drive motor fuse: 125 A, part no. 29584.....................................................................0 18. Pump motor fuse: 160 A, part no. 29223......................................................................0 11. Warning and information plates and symbols......................................................................0 1. Modification plate...........................................................................................0 2. Identification plate, truck..................................................................................0 3. Capacity plate...............................................................................................0 4. Serial number................................................................................................0 5. Hydraulic oil filling........................................................................................0 6. Parking brake and travel direction selector (accessories)....................................................0 7. Lifting points...............................................................................................0 8. Hydraulic controls: lift/lowering, mast in/out, fork tilt and additional hydraulic functions.................0 9. Signs about risk of crushing.................................................................................0 10. Maximum height for rated capacity...........................................................................0 11. Identification plate, mast..................................................................................0 Technical data..........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..........................................................................................................0 Model...........................................................................................................0 Serial number...................................................................................................0 Notes...........................................................................................................0 Model...........................................................................................................0 7FBRE16/16C.....................................................................................................0 7FBRE20/20C.....................................................................................................0 7FBRE25/25C.....................................................................................................0 Drive motor.....................................................................................................0 Transmission/drive gear.........................................................................................0 Wheels..........................................................................................................0 Hydraulic system................................................................................................0 Hydraulic pressure..............................................................................................0 Steering motor..................................................................................................0 Fuses...........................................................................................................0 Batteries.......................................................................................................0 Driving speed...................................................................................................0 Lifting/lowering speed..........................................................................................0 Power consumption, Driving......................................................................................0 Power consumption, Free lift....................................................................................0 Power consumption, Main lift....................................................................................0 (1 Lh = xxxx mm, Battery weight = xxx kg....................................................................0 (2 Lh = xxxx mm, Battery weight = xxx kg....................................................................0 (3 Lh = xxxx mm, Battery weight = xxx kg....................................................................0 NOTE!.......................................................................................................0 Technical data..........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 Model...............................................................................................................0 7FBRE12/12C.........................................................................................................0 7FBRE14/14C.........................................................................................................0 Drive motor.....................................................................................................0 Transmission/drive gear.........................................................................................0 Wheels..........................................................................................................0 Hydraulic system................................................................................................0 Hydraulic pressure..............................................................................................0 Steering motor..................................................................................................0 Fuses...........................................................................................................0 Batteries.......................................................................................................0 Driving speed...................................................................................................0 Lift/lowering speed.............................................................................................0 Power consumption, Driving......................................................................................0 Power consumption, Free lift....................................................................................0 Power consumption, Main lift....................................................................................0 NOTE!.......................................................................................................0 Instructions for destruction............................................................................................0 Valid from serial number:...........................................................................................0 T code..............................................................................................................0 Model...............................................................................................................0 Machine no..........................................................................................................0 Remark..............................................................................................................0 1 General...........................................................................................................0 2 Procedure.........................................................................................................0 3 Abbreviations.....................................................................................................0 4 Sorting...........................................................................................................0 1 Frame/chassis (0300)..............................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Operator's seat, cushion (0620)...................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Driver controls (0640)............................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Interior fittings (0680)..........................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Rollover guard/head guard (0810)..................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Finger/foot protectors (0820).....................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Finger/foot protectors (0820).....................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Finger/foot protectors (0820).....................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Electric motors (1700)............................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Electric fan motor (1740).........................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Drive unit, final gear (2500).....................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Wheels (3500).....................................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Electric steering system (4300)...................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 General electric equipment (5100).................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Control system, drive function (5300).............................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Power system, drive function (5400)...............................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Control system, operation function (5500).........................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Steering/protective electronics (5700)............................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Hydraulic unit (6100).............................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Hydraulic system, fitted on the chassis (6200)....................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Hydraulic system, fitted on the mast (6300).......................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Hydraulic cylinders (6600)........................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Main mast and mast (7100).........................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Lift fork (7410)..................................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Optional electric equipment (9300)................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 1 Optional electric equipment (9400)................................................................................0 2 Dismantling.......................................................................................................0 3 Material handling.................................................................................................0 Contents, P.............................................................................................................0 1 Preventive Maintenance............................................................................................0 Introduction, maintenance...............................................................................................0 1 Safety regulations with maintenance work..........................................................................0 WARNING!........................................................................................................0 WARNING!........................................................................................................0 WARNING!........................................................................................................0 NOTE!...........................................................................................................0 CAUTION!........................................................................................................0 2 Cleaning and washing..............................................................................................0 NOTE!...........................................................................................................0 2.1 External cleaning...........................................................................................0 NOTE!.......................................................................................................0 2.2 Cleaning the motor compartment..............................................................................0 NOTE!.......................................................................................................0 2.3 Electrical components.......................................................................................0 NOTE!.......................................................................................................0 3 Safe lifting......................................................................................................0 WARNING!........................................................................................................0 Preventive Maintenance..................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial No...........................................................................................................0 Notes...............................................................................................................0 1. Maintenance chart................................................................................................0 Pos. no.........................................................................................................0 Work to carry out...............................................................................................0 Intervals in hours..........................................................................................0 5...........................................................................................................0 20..........................................................................................................0 80..........................................................................................................0 250.........................................................................................................0 500.........................................................................................................0 1000........................................................................................................0 3000........................................................................................................0 Intervals in Days/Weeks/Months..............................................................................0 1 D.........................................................................................................0 1 W.........................................................................................................0 1 M.........................................................................................................0 3 M.........................................................................................................0 6 M.........................................................................................................0 12 M........................................................................................................0 36 M........................................................................................................0 0000........................................................................................................0 Chassis.....................................................................................................0 1700........................................................................................................0 Motors......................................................................................................0 2550........................................................................................................0 Drive unit..................................................................................................0 3180........................................................................................................0 Brakes......................................................................................................0 3500........................................................................................................0 Wheels......................................................................................................0 4100........................................................................................................0 Control console.............................................................................................0 5000........................................................................................................0 Electrical panel............................................................................................0 5110........................................................................................................0 Battery.....................................................................................................0 6000........................................................................................................0 Hydraulic System............................................................................................0 6600........................................................................................................0 Cylinders...................................................................................................0 7100........................................................................................................0 Mast and reach carriage.....................................................................................0 Preventive Maintenance..................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial No...........................................................................................................0 Notes...............................................................................................................0 1. Maintenance chart................................................................................................0 Pos. no.........................................................................................................0 Work to carry out...............................................................................................0 Intervals in hours..........................................................................................0 5...........................................................................................................0 20..........................................................................................................0 80..........................................................................................................0 250.........................................................................................................0 500.........................................................................................................0 1000........................................................................................................0 3000........................................................................................................0 Intervals in Days/Weeks/Months..............................................................................0 1 D.........................................................................................................0 1 W.........................................................................................................0 1 M.........................................................................................................0 3 M.........................................................................................................0 6 M.........................................................................................................0 12 M........................................................................................................0 36 M........................................................................................................0 0000........................................................................................................0 Chassis.....................................................................................................0 1700........................................................................................................0 Motors......................................................................................................0 2550........................................................................................................0 Drive unit..................................................................................................0 3370........................................................................................................0 Brakes......................................................................................................0 3500........................................................................................................0 Wheels......................................................................................................0 4100........................................................................................................0 Control console.............................................................................................0 5000........................................................................................................0 Electrical panel............................................................................................0 5110........................................................................................................0 Battery.....................................................................................................0 6000........................................................................................................0 Hydraulic system............................................................................................0 6600........................................................................................................0 Cylinders...................................................................................................0 7100........................................................................................................0 Mast and reach carriage.....................................................................................0 Oil and grease specification............................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial No...........................................................................................................0 Notes...............................................................................................................0 Pos.................................................................................................................0 Lubricant...........................................................................................................0 Specification.......................................................................................................0 Application area....................................................................................................0 > - 15 C............................................................................................................0 < - 15 C............................................................................................................0 Tools...................................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 Super Seal........................................................................................................0 Tools...........................................................................................................0 Number..........................................................................................................0 Use.............................................................................................................0 Tools...........................................................................................................0 Number..........................................................................................................0 Use.............................................................................................................0 Tools...........................................................................................................0 Number..........................................................................................................0 Use.............................................................................................................0 Contents, S.............................................................................................................0 1 Service instructions..............................................................................................0 Driver Protection.......................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 WARNING.........................................................................................................0 2 Tilt Stops........................................................................................................0 2.1 Inspection and Adjustment...................................................................................0 2.2 Removing the tilt stops.....................................................................................0 Truck.......................................................................................................0 Lift height.................................................................................................0 Comments....................................................................................................0 Electric pump motor.....................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Dismantling the pump motor........................................................................................0 3 Dismantling and assembling the pump motor.........................................................................0 3.1 Dismantling.................................................................................................0 3.2 Assembling..................................................................................................0 4 Bearing replacement...............................................................................................0 4.1 Dismantling.................................................................................................0 4.2 Assembling..................................................................................................0 NOTE........................................................................................................0 5 Installation instructions for external temperature sensor.........................................................0 Electric Pump Motor.....................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Dismantling the Pump Motor........................................................................................0 2.1 Connection..................................................................................................0 3 Removing and Replacing the Pump Motor.............................................................................0 3.1 Dismantling.................................................................................................0 3.2 Assembling..................................................................................................0 4 Bearing replacement...............................................................................................0 4.1 Dismantling (D side)........................................................................................0 4.2 Assembling..................................................................................................0 NOTE........................................................................................................0 4.3 Dismantling (N side)........................................................................................0 4.4 Assembling (N side).........................................................................................0 4.5 Carbon brushes and brush holders............................................................................0 4.5.1 New carbon brushes should always be ground in.........................................................0 4.5.2 Commutator............................................................................................0 4.5.3 Machining the commutator..............................................................................0 Electric Steering Motor.................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Replacing the Steering Motor......................................................................................0 2.1 Dismantling.................................................................................................0 2.2 Assembling..................................................................................................0 3 Removing and replacing the carbon brushes.........................................................................0 Electric drive motor....................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Dismantling the drive motor.......................................................................................0 3 Dismantling and assembling the drive motor........................................................................0 3.1 Dismantling the drive motor.................................................................................0 NOTE:.......................................................................................................0 3.1.1 Removing the gear wheel...............................................................................0 3.1.2 Removing the brakes...................................................................................0 3.2 Assembling the drive motor..................................................................................0 3.2.1 Assembling the brakes.................................................................................0 3.2.2 Assembling the gear wheel.............................................................................0 NOTE:...................................................................................................0 4 Bearing replacement...............................................................................................0 4.1 Dismantling.................................................................................................0 4.1.1 N-side................................................................................................0 4.1.2 D-side................................................................................................0 4.2 Assembling..................................................................................................0 4.2.1 N-side................................................................................................0 4.2.2 D-side................................................................................................0 5 Installation instructions for external temperature sensor.........................................................0 Mechanical drive gear unit..............................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Components/data for the drive assembly/transmission...............................................................0 2.1 Component placement.........................................................................................0 Pos. No.....................................................................................................0 Component...................................................................................................0 2.2 Technical data..............................................................................................0 Type of truck...............................................................................................0 7FBRE 16 7 FBRE 12/14.......................................................................................0 FBRE 20/25..................................................................................................0 2.3 Dismantling the transmission................................................................................0 3 Replacing the drive motor/drive transmission......................................................................0 3.1 Dismantling the drive motor.................................................................................0 NOTE!.......................................................................................................0 3.2 Dismantling the drive transmission..........................................................................0 3.3 Assembling the transmission.................................................................................0 3.4 Installing the drive motor..................................................................................0 3.4.1 Assembling the gear wheel.............................................................................0 NOTE!...................................................................................................0 4 Checking/replacing the oil........................................................................................0 4.1 Checking/refilling the oil..................................................................................0 4.2 Changing the Oil............................................................................................0 5 Repairs...........................................................................................................0 5.1 Replacing the drive shaft sealing ring......................................................................0 5.1.1 Dismantling...........................................................................................0 NOTE!...................................................................................................0 5.1.2 Assembling............................................................................................0 5.2 Leakage from the upper cover................................................................................0 5.3 Leakage from the lower cover................................................................................0 5.4 Replacing wheel bolts.......................................................................................0 Travel brake system.....................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Operating description.............................................................................................0 2.1 Releasing the accelerator...................................................................................0 2.2 Travel direction selector...................................................................................0 2.3 Pressing down the brake pedal...............................................................................0 2.4 Parking brake...............................................................................................0 2.5 Emergency braking...........................................................................................0 3 Electromechanical disc brake, drive motor.........................................................................0 3.1 Assembling..................................................................................................0 NOTE!.......................................................................................................0 3.2 Dismantling.................................................................................................0 3.3 Inspection..................................................................................................0 NOTE!.......................................................................................................0 3.4 Assembling..................................................................................................0 4 Maintenance.......................................................................................................0 NOTE!...........................................................................................................0 4.1 Adjusting the play..........................................................................................0 4.2 Wear........................................................................................................0 4.3 Check the braking force.....................................................................................0 NOTE!.......................................................................................................0 5 Multiple disc brake, support arm..................................................................................0 5.1 Assembling..................................................................................................0 NOTE!.......................................................................................................0 5.2 Dismantling.................................................................................................0 NOTE!.......................................................................................................0 NOTE!.......................................................................................................0 5.3 Inspection..................................................................................................0 NOTE!.......................................................................................................0 5.4 Assembling..................................................................................................0 NOTE!.......................................................................................................0 6 Maintenance.......................................................................................................0 6.1 Adjusting the play..........................................................................................0 NOTE!.......................................................................................................0 Travel brake system.....................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Operating description.............................................................................................0 2.1 Releasing the accelerator...................................................................................0 2.2 Travel direction selector...................................................................................0 2.3 Pressing down the brake pedal...............................................................................0 2.4 Parking brake...............................................................................................0 2.5 Emergency brake.............................................................................................0 3 Electromechanical disc brake, drive motor.........................................................................0 3.1 Assembling..................................................................................................0 NOTE!.......................................................................................................0 3.2 Dismantling.................................................................................................0 3.3 Inspection..................................................................................................0 NOTE!.......................................................................................................0 3.4 Assembling..................................................................................................0 4 Maintenance.......................................................................................................0 NOTE!...........................................................................................................0 4.1 Adjusting the play..........................................................................................0 4.2 Wear........................................................................................................0 4.3 Check the braking force.....................................................................................0 NOTE!.......................................................................................................0 Drive wheel.............................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Dismantling the drive wheel.......................................................................................0 3 Assembling the drive wheel........................................................................................0 Fork/support arm wheel..................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 Type of truck...................................................................................................0 Wheel diameter, mm..............................................................................................0 Brake/No brake..................................................................................................0 2 Dismantling the wheel.............................................................................................0 3 Assembling the wheel..............................................................................................0 NOTE!...........................................................................................................0 WARNING.........................................................................................................0 4 Dismantling/assembling the wheel bearings.........................................................................0 4.1 265 mm wheel and 300 mm wheels without brakes...............................................................0 4.1.1 Dismantling the bearing...............................................................................0 4.1.2 Assembling the bearing................................................................................0 4.2 300 mm wheel with brake and 350 mm wheel....................................................................0 4.2.1 Dismantling the bearing...............................................................................0 4.2.2 Assembling the bearing................................................................................0 Fork/support arm wheel..................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Dismantling the wheel.............................................................................................0 3 Assembling the drive wheel........................................................................................0 4 Dismantling the wheel bearing.....................................................................................0 5 Assembling the wheel bearing......................................................................................0 Mechanical steering system..............................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Replacing the steering generator..................................................................................0 2.1 Dismantling.................................................................................................0 2.2 Assembling..................................................................................................0 Electrical system.......................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial No...........................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 1.1 Electrical panel............................................................................................0 2 Symbols and electrical diagrams...................................................................................0 2.1 List of symbols.............................................................................................0 Symbol......................................................................................................0 Description.................................................................................................0 Symbol......................................................................................................0 Description.................................................................................................0 2.2 Electrical diagram 1/11.....................................................................................0 2.3 Electrical diagram 2/11.....................................................................................0 2.4 Electrical diagram 3/11.....................................................................................0 2.5 Electrical diagram 4/11.....................................................................................0 2.6 Electrical diagram 5/11.....................................................................................0 2.7 Electrical diagram 6/11.....................................................................................0 2.8 Electrical diagram 7/11.....................................................................................0 2.9 Electrical diagram 8/11.....................................................................................0 2.10 Electrical diagram 9/11....................................................................................0 2.11 Electrical diagram 10/11...................................................................................0 2.12 Electrical diagram 11/11...................................................................................0 2.13 List of components.........................................................................................0 Symbol......................................................................................................0 Designation - Function......................................................................................0 Diagram.....................................................................................................0 2.14 Diagram 1..................................................................................................0 2.15 Diagram 2..................................................................................................0 2.16 Diagram 3..................................................................................................0 2.17 Diagram 4..................................................................................................0 2.18 Diagram 5..................................................................................................0 2.19 Diagram 6..................................................................................................0 2.20 Diagram 7..................................................................................................0 2.21 Diagram 8..................................................................................................0 3 Description of function...........................................................................................0 Signal name.....................................................................................................0 Diode number....................................................................................................0 3.1 Ignition key in the 0 position..............................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.2 Ignition key in 1 position..................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.3 Selection of travel direction...............................................................................0 3.3.1 With the steering console.............................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.3.2 With the left-hand handle.........................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.3.3 With the speed control............................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.4 Driving.....................................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.5 Steering....................................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.6 Steering wheel indicator....................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.7 Braking.....................................................................................................0 3.7.1 Auto plug braking.....................................................................................0 3.7.2 Motor brake (electric)................................................................................0 3.7.3 Foot brake............................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.7.4 Parking brake.....................................................................................0 3.8 Fork lift...................................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.9 Maximum height..............................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.10 Maximum height.............................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.11 Fork lowering..............................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.12 Mast out/in................................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.13 Fork tilt up/down..........................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.14 Hydraulic function 4.......................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.15 Hydraulic function 5.......................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.16 Height indication..........................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.17 Height selection...........................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 3.18 Operator - ID..............................................................................................0 3.18.1 Without pin code.....................................................................................0 3.18.2 With pin code........................................................................................0 Signal name.................................................................................................0 Diode number................................................................................................0 Electrical System.......................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 1.1 Electrical Panel............................................................................................0 2 Symbol list and electrical diagrams...............................................................................0 2.1 Symbol List.................................................................................................0 Symbol......................................................................................................0 Description.................................................................................................0 Symbol......................................................................................................0 Description.................................................................................................0 2.2 Electrical diagram (1/10)...................................................................................0 2.3 Electrical diagram (2/10)...................................................................................0 2.4 Electrical diagram (3/10)...................................................................................0 2.5 Electrical diagram (4/10)...................................................................................0 2.6 Electrical diagram (5/10)...................................................................................0 2.7 Electrical diagram (6/10)...................................................................................0 2.8 Electrical diagram (7/10)...................................................................................0 2.9 Electrical diagram (8/10)...................................................................................0 2.10 Electrical diagram (9/10)..................................................................................0 2.11. Electrical diagram (10/10)................................................................................0 2.12 Component List.............................................................................................0 Symbol......................................................................................................0 Designation/function........................................................................................0 Picture.....................................................................................................0 2.13 Figure 1...................................................................................................0 2.14 Figure 2...................................................................................................0 2.15 Figure 3...................................................................................................0 2.16 Figure 4...................................................................................................0 2.17 Figure 5...................................................................................................0 2.18 Figure 6...................................................................................................0 2.19 Figure 7...................................................................................................0 2.20 Figure 8...................................................................................................0 3 Functional Description............................................................................................0 Signal Name.....................................................................................................0 Diode number....................................................................................................0 3.1 Key in Position 0...........................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.2 Key in Position I...........................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.3 Choice of travel direction..................................................................................0 3.3.1 On the control console................................................................................0 Signal Name.............................................................................................0 Diode number............................................................................................0 3.3.2 On the accelerator....................................................................................0 Signal Name.............................................................................................0 Diode number............................................................................................0 3.4 Driving.....................................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.5 Steering....................................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.6 Steering wheel indicator....................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.7 Braking.....................................................................................................0 3.7.1 Auto-brakes...........................................................................................0 3.7.2 Motor brakes (electric)...............................................................................0 3.7.3 Foot brakes...........................................................................................0 3.7.4 Parking brake.........................................................................................0 3.8 Fork lifting................................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.9 Maximum Height..............................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.10 Fork lowering..............................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.11 Mast out/in................................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.12 Fork tilt up/down..........................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.13 Hydraulic function 4.......................................................................................0 Signal Name.................................................................................................0 Diode number................................................................................................0 3.14 Driver identification......................................................................................0 3.14.1 Without pin code.....................................................................................0 3.14.2 With pin code........................................................................................0 Signal Name.............................................................................................0 Diode number............................................................................................0 Battery.................................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 Battery dimensions................................................................................................0 Model...........................................................................................................0 Battery size (Ah)...............................................................................................0 Min. weight (kg)................................................................................................0 Depth (A) mm....................................................................................................0 Width (B) mm....................................................................................................0 (1Height (C) mm.................................................................................................0 (1Drawing number................................................................................................0 Transistor panel........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 Frequency converter...............................................................................................0 1.1 General description.........................................................................................0 1.2 Terminal connections and pole bolts.........................................................................0 Term........................................................................................................0 Cable A1/A2.................................................................................................0 Description.................................................................................................0 Active......................................................................................................0 Input/ Output...............................................................................................0 1.3 Technical Data..............................................................................................0 Parameter...................................................................................................0 Setting ACS 4808............................................................................................0 Setting ACS 4811............................................................................................0 Unit........................................................................................................0 Description.................................................................................................0 1.4 Installation of New Frequency Converter on Truck............................................................0 1. Ready programmed with complete number = part number for frequency converter including program............0 2. Non-programmed at part number = only part number for frequency converter.................................0 1.5 Programming.................................................................................................0 Power electronics panel.................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General description...............................................................................................0 1.1 Terminal connections and pole bolts.........................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active......................................................................................................0 I/O.........................................................................................................0 1.2 Technical Data..............................................................................................0 Parameter...................................................................................................0 Setting.....................................................................................................0 Unit........................................................................................................0 Description.................................................................................................0 1.3 Installing a new transistor panel...........................................................................0 2 Parameter.........................................................................................................0 No..............................................................................................................0 Parameter type..................................................................................................0 Unit............................................................................................................0 Min./max........................................................................................................0 Std. value......................................................................................................0 Comments........................................................................................................0 3 Diagnostics and trouble shooting..................................................................................0 3.1 Displaying error codes, logging errors......................................................................0 3.2 Error codes, trouble shooting...............................................................................0 STATUS LED..................................................................................................0 Hand terminal display.......................................................................................0 Explanation.................................................................................................0 Probable cause/see error code in section 5710...............................................................0 3.3 Resetting an error..........................................................................................0 Error.......................................................................................................0 Reset when..................................................................................................0 4 Maintenance.......................................................................................................0 NOTE:...........................................................................................................0 4.1 Safety......................................................................................................0 WARNING.....................................................................................................0 4.2 Cleaning....................................................................................................0 5 Hand terminal 1307................................................................................................0 Function........................................................................................................0 Comments........................................................................................................0 6 Using the hand terminal...........................................................................................0 6.1 Check and adjust parameters.................................................................................0 NOTE!.......................................................................................................0 6.1.1 Use MORE INFO in PROGRAM MODE.........................................................................0 6.2 Special program mode........................................................................................0 6.3 Using TEST mode.............................................................................................0 6.4 Using DIAGNOSTICS MODE......................................................................................0 6.5 SPECIAL DIAGNOSTICS MODE....................................................................................0 Electronic card.........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial no...........................................................................................................0 Note................................................................................................................0 1 General description...............................................................................................0 2 Terminal connections and voltages on A5...........................................................................0 2.1 10X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.2 20X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.3 30X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.4 40X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.5 50X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.6 60X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.7 70X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.8 80X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.9 90X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 LED.........................................................................................................0 Colour......................................................................................................0 Function....................................................................................................0 Potentiometer...............................................................................................0 Function....................................................................................................0 3 Adjusting the lowering speed......................................................................................0 4 Show..............................................................................................................0 5 Programming.......................................................................................................0 5.1 Clock.......................................................................................................0 Function....................................................................................................0 Value.......................................................................................................0 NOTE:...................................................................................................0 5.2 Driver parameters (1–7).....................................................................................0 6 Warning Codes.....................................................................................................0 Character.......................................................................................................0 Error...........................................................................................................0 WARNING.....................................................................................................0 7 Error Codes.......................................................................................................0 7.1 Error mode..................................................................................................0 Error mode..................................................................................................0 Explanations/corrective actions.............................................................................0 7.2 Safety logic................................................................................................0 Action: Function............................................................................................0 K10 opens...................................................................................................0 Y1 activated................................................................................................0 Reversing with M1...........................................................................................0 Steering disabled...........................................................................................0 Function at A2 halted.......................................................................................0 7.3 Warning Codes without registration..........................................................................0 Code........................................................................................................0 11..........................................................................................................0 Code........................................................................................................0 13..........................................................................................................0 1. Turn the potentiometer RV1, on the A5 electronic card, anticlockwise and increase the flow on .......0 2. Height sensor U10....................................................................................0 3. Is the oil too thick, standard oil in a coldstore truck. Is it especially fork lowering that r.......0 4. Fork lowering will be too slow, if the forks are missing.............................................0 5. If nothing helps, replace the A5 card................................................................0 Code........................................................................................................0 14..........................................................................................................0 1. If LD203 is on the entire time.......................................................................0 2. If LD203 does not go out, check the cable by also removing it from terminal 203......................0 3. If LD203 does not go out, replace the A5 electronic card.............................................0 Code........................................................................................................0 15..........................................................................................................0 1. If LD110 is on the entire time.......................................................................0 2. If LD110 does not go out, check the cable by also removing it from terminal 110......................0 3. If LD110 does not go out, replace the A5 electronic card.............................................0 Code........................................................................................................0 16..........................................................................................................0 1. Check that the accelerator has not stuck in the actuated position....................................0 2. Check that R1 is located in its bracket. Check that there is no play or oxidisation on the con.......0 3. Calibration of the accelerator. Check that both the accelerator and brake as well as the joyst.......0 4. If the correct voltage is on input 501 and calibration does not help, replace the A5 electroni.......0 Code........................................................................................................0 17..........................................................................................................0 1. Check that the brake pedal has not stuck in the actuated position....................................0 2. Check that R2 is located in its bracket. Check that there is no play or oxidisation on the con.......0 3. Calibration of the brakes. Check that both the accelerator and brake as well as the joysticks .......0 4. If the correct voltage is on input 502 and calibration does not help, replace the A5 electroni.......0 Code........................................................................................................0 18..........................................................................................................0 Code........................................................................................................0 19..........................................................................................................0 1. See chapter 11 “Parameter Settings” in this manual...................................................0 Code........................................................................................................0 21..........................................................................................................0 1. Check that the joystick for the fork operations has not stuck in an actuated position................0 2. Check that R11 is located in its bracket. Check that there is no play or oxidisation on the co.......0 3. Calibration of fork joystick.........................................................................0 4. Calibration of the joystick takes place. If the correct voltage is on input 503 and calibratio.......0 Code........................................................................................................0 22..........................................................................................................0 1. Check that the joystick for the tilt operation has not stuck in an actuated position.................0 2. Check that R13 is located in its bracket. Check that there is no play or oxidisation on the co.......0 3. Calibration of the tilt control......................................................................0 4. Calibration of the joystick now takes place. If the correct voltage is on input 505 and calibr.......0 Code........................................................................................................0 23..........................................................................................................0 1. Check that the joystick for the mast's reach/retraction operations has not stuck in an actuate.......0 2. Check that R12 is located in its bracket. Check that there is no play or oxidisation on the co.......0 3. Calibration of the mast's reach/retraction control...................................................0 4. Calibration of the joystick now takes place. If the correct voltage is on input 504 and calibr.......0 Code........................................................................................................0 24..........................................................................................................0 1. Check that both of the joysticks for the extra hydraulic functions have not stuck in actuated .......0 2. Check that R14 and R15 are located in their brackets. Check that there is no play or oxidisati.......0 3. Calibration of the control for extra hydraulic functions.............................................0 4. Calibration of the joysticks now takes place. If the correct voltage is on inputs 506 and 510 .......0 Code........................................................................................................0 25..........................................................................................................0 1. Check S133, which is located under the arm panel.....................................................0 2. Proceed as follows when you wish to look in the register for warning codes when registering:.........0 Code........................................................................................................0 26..........................................................................................................0 1. Proceed as follows when you wish to look in the register for warning codes when registering:.........0 Code........................................................................................................0 27..........................................................................................................0 1. Check the voltage supply (+48 VDC) to the battery indicator, cable 70 feeds positive to termin.......0 2. Check that cable 72 and its connector are intact and make good contact from the shunt to termi.......0 3. If there is no error as set out in points 1 and 2, try a new A5 card.................................0 4. Contact the battery manufacturer for assistance in determining whether the battery is OK.............0 Code........................................................................................................0 28..........................................................................................................0 1. Check that S21 is not actuated.......................................................................0 2. If LeD 809 does not come there is a break in the circuit. If Led 809 comes on the error code c.......0 3. If S21 and its cables are okay, replace the A5 card..................................................0 Code........................................................................................................0 29..........................................................................................................0 1. Resetting parameter 25:..............................................................................0 Code........................................................................................................0 40..........................................................................................................0 1. Check that the ventilation is okay, especially the fan M10 in the motor compartment..................0 2. Check B1.............................................................................................0 3. If B1 and its cables are okay, replace A1............................................................0 Code........................................................................................................0 41..........................................................................................................0 1. Check that the ventilation is okay...................................................................0 2. Check the fan M12, by the motor regulators...........................................................0 3. If the ventilation okay, replace A1..................................................................0 Code........................................................................................................0 42..........................................................................................................0 1. Replace the drive regulator, A1......................................................................0 Code........................................................................................................0 43..........................................................................................................0 1. Check the cables to U11..............................................................................0 2. If the fault remains, replace A1.....................................................................0 Code........................................................................................................0 45..........................................................................................................0 1. Check that the ventilation is okay, especially the fan M10 in the motor compartment..................0 2. Check B2.............................................................................................0 3. If B2 and its cables are okay, replace A2............................................................0 Code........................................................................................................0 46..........................................................................................................0 1. Check that the ventilation is okay...................................................................0 2. Check the fan M12, by the motor regulators...........................................................0 3. If the ventilation okay, replace A2..................................................................0 1. Replace the lift regulator A2........................................................................0 Code........................................................................................................0 48..........................................................................................................0 1. Check the cables to U12..............................................................................0 2. If the fault remains, replace A2.....................................................................0 8 Warning codes with registration...................................................................................0 Code............................................................................................................0 52..............................................................................................................0 1. Disconnect the cable 89 from output 701..................................................................0 2. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 53..............................................................................................................0 1. Disconnect the cable 93 from output 705..................................................................0 2. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 54..............................................................................................................0 1. Disconnect the cable 92 from output 704..................................................................0 2. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 55..............................................................................................................0 1. If no valve is connected, parameter 15 should be 0. Check parameter 15 as follows:.......................0 2. Disconnect the cable 94 from output 706..................................................................0 3. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 56..............................................................................................................0 1. If no valve is connected, parameter 15 should be 0. Check parameter 15 as follows:.......................0 2. Disconnect the cable 95 from output 707..................................................................0 3. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 57..............................................................................................................0 1. If no valve is connected, parameter 16 should be 0. Check parameter 16 as follows:.......................0 2. Disconnect the cable 96 from output 708..................................................................0 3. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 58..............................................................................................................0 1. If no valve is connected, parameter 16 should be 0. Check parameter 16 as follows:.......................0 2. Disconnect the cable 97 from output 709..................................................................0 3. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 59..............................................................................................................0 1. Check that the switch S133 is open.......................................................................0 2. Disconnect the cable 90 from output 702..................................................................0 3. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 60..............................................................................................................0 1. Disconnect the cable 91 from output 703..................................................................0 2. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 61..............................................................................................................0 1. Check that the switch S132 is open.......................................................................0 2. Disconnect the cable 88 from output 803..................................................................0 3. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 62..............................................................................................................0 1. Disconnect the cable 63 from output 801..................................................................0 2. If the fault remains, replace A5.........................................................................0 Code............................................................................................................0 90..............................................................................................................0 1. Check that R11 is located in its bracket.................................................................0 2. If the correct voltage is on input 503 and the fault remains, replace the A5 electronic card.............0 Code............................................................................................................0 91..............................................................................................................0 1. Check that R13 is located in its bracket.................................................................0 2. If the correct voltage is on input 505 and the fault remains, replace the A5 electronic card.............0 Code............................................................................................................0 92..............................................................................................................0 1. Check that R12 is located in its bracket.................................................................0 2. If the correct voltage is on input 504 and the fault remains, replace the A5 electronic card.............0 Code............................................................................................................0 93..............................................................................................................0 1. If no valve is connected, parameters 15/16 should be 0. Check parameter 16 as follows:...................0 2. Check that both of the joysticks for the extra hydraulic functions have not stuck in actuated ...........0 3. Check that R14 and R15 are located in their brackets. Check that there is no play or oxidisati...........0 4. If the correct voltage is on inputs 506 and 510, replace the A5 electronic card..........................0 Code............................................................................................................0 94..............................................................................................................0 1. Check that R1 is located in its bracket. Check that there is no play or oxidisation on the con...........0 2. If the correct voltage is on input 501 and the fault remains, replace the A5 electronic card.............0 9 Error Codes.......................................................................................................0 Character.......................................................................................................0 Error...........................................................................................................0 WARNING.....................................................................................................0 9.1 Error codes with registration...............................................................................0 Code........................................................................................................0 104.........................................................................................................0 1. Check that the switch S131 is open...................................................................0 2. Disconnect the cable 64 from output 802..............................................................0 3. If the fault remains, replace A5.....................................................................0 Code........................................................................................................0 106.........................................................................................................0 1. Disconnect the cable 31 from output 804..............................................................0 2. If the correct voltage is on input 501 and the fault remains, replace the A5 electronic card.........0 Code........................................................................................................0 107.........................................................................................................0 1. Check the voltage on terminal 808. Should be battery positive nominal +48 VDC, with ignition (.......0 2. If there is a voltage of +48 VDC on the card's terminal 808 and the fault remains, replace the.......0 Code........................................................................................................0 108.........................................................................................................0 1. Check the voltage on terminal 808. Should be 0 VDC, with ignition (S17) off..........................0 2. If the voltage is 0 VDC on the card's terminal 808 and the fault remains, replace the A5 card........0 Code........................................................................................................0 111.........................................................................................................0 1. Check that R2 is located in its bracket..............................................................0 2. If the correct voltage is on input 505 and the fault remains, replace the A5 electronic card.........0 Code........................................................................................................0 112.........................................................................................................0 Code........................................................................................................0 120.........................................................................................................0 1. A temporary disturbance can have affected the card. Try to restart the truck.........................0 Code........................................................................................................0 121.........................................................................................................0 1. A temporary disturbance can have affected the card. Try to restart the truck.........................0 Code........................................................................................................0 122.........................................................................................................0 1. Check the ventilation by the A5 card.................................................................0 2. Lift up the truck....................................................................................0 3. Check the cables 60 and 61, terminal X24 and terminals 903 and 904...................................0 4. Check the steering motor.............................................................................0 5. If the fault remains, replace the A5 card............................................................0 Code........................................................................................................0 123.........................................................................................................0 1. Check the cables 60 and 61, terminal X24 and terminals 903 and 904...................................0 2. Check the steering motor.............................................................................0 3. If the fault remains, replace the A5 card............................................................0 Code........................................................................................................0 125.........................................................................................................0 1. Check the cables 62 and 129, terminals in X32 and X34 and the terminals 509 and 511..................0 2. Check the steering generator.........................................................................0 3. If the fault remains, replace the A5 card............................................................0 Code........................................................................................................0 126.........................................................................................................0 1. Check the fuse F61, 30 A, and the cables 1 and 25 as well as terminal 901............................0 2. Check the cables 60 and 61, terminals X24, 903 and 904...............................................0 3. Check the steering motor.............................................................................0 4. If the fault remains, replace the A5 card............................................................0 Code........................................................................................................0 127.........................................................................................................0 1. A temporary disturbance can have affected the card. Try to restart the truck.........................0 Code........................................................................................................0 128.........................................................................................................0 1. A temporary disturbance can have affected the card. Try to restart the truck.........................0 Code........................................................................................................0 130.........................................................................................................0 1. A temporary disturbance can have affected the card. Try to restart the truck.........................0 Code........................................................................................................0 131.........................................................................................................0 1. Check the fuse F61, 30 A.............................................................................0 2. Check the cables 1 and 25 and terminal 901...........................................................0 3. If the fault remains, replace the A5 card............................................................0 Code........................................................................................................0 133.........................................................................................................0 1. A temporary disturbance can have affected the card. Try to restart the truck.........................0 2. If the fault remains, despite repeated attempts to start, replace the A5 card........................0 Code........................................................................................................0 134.........................................................................................................0 1. The relay can have opened if the truck has driven on very uneven ground or driven on something.......0 2. If the fault remains, despite repeated attempts to start, replace the A5 card........................0 Code........................................................................................................0 135.........................................................................................................0 1. A temporary disturbance can have affected the card. Try to restart the truck.........................0 2. If the fault remains, despite repeated attempts to start, replace the A5 card........................0 Code........................................................................................................0 136.........................................................................................................0 1. A temporary disturbance can have affected the card. Try to restart the truck.........................0 2. If the fault remains, despite repeated attempts to start, replace the A5 card........................0 Code........................................................................................................0 137.........................................................................................................0 1. The relay can have opened if the truck has driven on very uneven ground or driven on something.......0 2. If the fault remains, despite repeated attempts to start, replace the A5 card........................0 Code........................................................................................................0 140.........................................................................................................0 1. A temporary disturbance can have affected the card...................................................0 2. If the fault remains, replace A5 card................................................................0 Code........................................................................................................0 141.........................................................................................................0 1. A temporary disturbance can have affected the card. Download new program.............................0 2. If the fault remains, replace A5 card................................................................0 Code........................................................................................................0 150.........................................................................................................0 1. Check that the cables 117, 118, 119 and 120 are not short- circuited or are broken. Also check.......0 2. 2. Check that output 401 on the A5 card has +15 VDC..................................................0 3. 3. Try using a new drive regulator A1................................................................0 4. 4. Try using a new lift regulator A2.................................................................0 5. Try using a new A5 card..............................................................................0 Code........................................................................................................0 151.........................................................................................................0 1. Check that the cables 117, 118, 119 and 120 are not short- circuited or are broken. Also check.......0 2. Try using a new drive regulator A1...................................................................0 Code........................................................................................................0 152.........................................................................................................0 1. Check that the cables 117, 118, 119 and 120 are not short- circuited or are broken. Also check.......0 2. Try using a new drive regulator A1...................................................................0 Code........................................................................................................0 153.........................................................................................................0 1. Check that the cables 117, 118, 119 and 120 are not short- circuited or are broken. Also check.......0 2. Try using a new lift regulator A2....................................................................0 Code........................................................................................................0 154.........................................................................................................0 1. Check that the cables 117, 118, 119 and 120 are not short- circuited or are broken. Also check.......0 2. Try using a new lift regulator A2....................................................................0 Code........................................................................................................0 155 - 163...................................................................................................0 1. Check that the cables 117, 118, 119 and 120 are not short- circuited or are broken. Also check.......0 2. Check that the CAN bus is connected correctly to all units...........................................0 3. A temporary disturbance can have affected the card. Try to restart the truck.........................0 4. If the fault remains, despite repeated attempts to start, replace the A5 card........................0 Code........................................................................................................0 203.........................................................................................................0 1. Replace the drive regulator, A1......................................................................0 Code........................................................................................................0 205.........................................................................................................0 1. Check that the ventilation is okay, especially the fan M10 in the motor compartment..................0 2. Check B1.............................................................................................0 Code........................................................................................................0 206 - 207...................................................................................................0 1. Check the fan M12, by the frequency converters.......................................................0 2. Check the drive motor and its cables.................................................................0 3. If everything else is okay, replace A1...............................................................0 Code........................................................................................................0 208.........................................................................................................0 1. Check that the motor cables are intact and connected correctly.......................................0 2. Replace the drive regulator, A1......................................................................0 Code........................................................................................................0 209 - 210...................................................................................................0 1. Check that the battery is okay, sufficiently charged and of the right model..........................0 2. Check that the drive motor is okay...................................................................0 3. If everything else is okay, replace A1...............................................................0 Code........................................................................................................0 211 - 212...................................................................................................0 1. If you forget to switch off the truck and pull out the charging plug an error code is given..........0 2. Check that no extra equipment overloads the electrical system........................................0 3. Check that there is 48 VDC on input 808, cable 23 when K10 is activated. If not, check the fus.......0 4. If this does not help, replace A1....................................................................0 5. Replace A5...........................................................................................0 Code........................................................................................................0 213 - 214...................................................................................................0 Code........................................................................................................0 223.........................................................................................................0 Code........................................................................................................0 225.........................................................................................................0 1. Check that the ventilation is okay, especially the fan M10 in the motor compartment..................0 2. Check B2.............................................................................................0 Code........................................................................................................0 226 - 227...................................................................................................0 1. Check the fan M12 by the regulators..................................................................0 2. Check the motor cables 5, 6 and 7 and the pump motor M3..............................................0 3. If everything is okay, replace A2....................................................................0 Code........................................................................................................0 228.........................................................................................................0 1. Check that the motor cables 5, 6 and 7 are intact and connected correctly............................0 2. If the cables are okay, replace A2...................................................................0 Code........................................................................................................0 229 - 230...................................................................................................0 1. Check that the battery is okay, sufficiently charged and of the right model..........................0 2. Check the contactor points on K10....................................................................0 3. If everything is okay, replace A2....................................................................0 Code........................................................................................................0 231 - 232...................................................................................................0 1. If you forget to switch off the truck and pull out the charging plug an error code is given..........0 2. Check that no extra equipment overloads the electrical system........................................0 3. Check that there is 48 VDC on input 808, cable 23 when K10 is activated. If not, check the fus.......0 4. If this does not help, replace A2....................................................................0 5. Replace A5...........................................................................................0 Code........................................................................................................0 233 - 234...................................................................................................0 1. Check that the cables 117, 118, 119 and 120 are not short- circuited or are broken. Also check.......0 2. Try using a new lift regulator A2....................................................................0 10 Operating Time...................................................................................................0 Character.......................................................................................................0 Time............................................................................................................0 11 Parameter Settings...............................................................................................0 NOTE:...........................................................................................................0 No..............................................................................................................0 Parameter type..................................................................................................0 Unit............................................................................................................0 Min./max........................................................................................................0 Std. value......................................................................................................0 Comments........................................................................................................0 11.1 Parameter 1................................................................................................0 11.2 Parameter 2................................................................................................0 11.3 Parameter 3................................................................................................0 11.4 Parameter 4................................................................................................0 11.5 Parameter 5................................................................................................0 11.6 Parameter 10...............................................................................................0 Value.......................................................................................................0 Driver number...............................................................................................0 11.7 Parameter 11...............................................................................................0 11.8 Parameter 12...............................................................................................0 11.9 Parameters 13 to 14........................................................................................0 11.10 Parameters 15 and 16......................................................................................0 11.11 Parameters 17 and 18......................................................................................0 11.12 Parameter 19..............................................................................................0 Lift height.................................................................................................0 Coarse setting B/N/E 1-6 mast with integrated side shift....................................................0 Coarse setting B/E7-8.......................................................................................0 11.13 Parameter 20..............................................................................................0 11.14 Parameter 21..............................................................................................0 Value.......................................................................................................0 Function....................................................................................................0 Battery (Ah)................................................................................................0 WARNING.................................................................................................0 11.15 Parameter 22..............................................................................................0 11.16 Parameter 23..............................................................................................0 11.17 Parameter 24..............................................................................................0 11.18 Parameter 25..............................................................................................0 11.19 Parameter 27..............................................................................................0 11.20 Parameter 28..............................................................................................0 11.21 Parameter 29..............................................................................................0 11.22 Parameter 37..............................................................................................0 11.23 Parameter 38..............................................................................................0 NOTE:.......................................................................................................0 11.24 Parameter 39..............................................................................................0 Parameter..................................................................................................0 Key S17 switched on, then switch I..........................................................................0 Switch I and key S17 switched on simultaneously.............................................................0 P39-....................................................................................................0 Clock...................................................................................................0 Parameter...............................................................................................0 Driver..................................................................................................0 Clock...................................................................................................0 Parameter...............................................................................................0 Driver..................................................................................................0 11.25 Parameters 40 to 42.......................................................................................0 11.26 Other parameters..........................................................................................0 11.27 Installing a new card in the truck........................................................................0 1. Ready programmed with complete numbers and default values entered. = P/N for the card includin...........0 2. Not programmed at part number = only P/N for the card....................................................0 Electronic card.........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General description...............................................................................................0 2 Terminal connections and voltages on A5...........................................................................0 2.1 10X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.2 20X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.3 30X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.4 40X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.5 50X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.6 60X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.7 70X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.8 80X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 2.9 90X.........................................................................................................0 Term........................................................................................................0 Cable.......................................................................................................0 Description.................................................................................................0 Active (V)..................................................................................................0 LED.........................................................................................................0 LED.........................................................................................................0 Colour......................................................................................................0 Function....................................................................................................0 Potentiometer...............................................................................................0 Function....................................................................................................0 3 Adjusting the lowering speed......................................................................................0 4 Show..............................................................................................................0 5 Programming.......................................................................................................0 5.1 Clock.......................................................................................................0 Function....................................................................................................0 Value.......................................................................................................0 NOTE:...................................................................................................0 5.2 Driver parameters (1–7).....................................................................................0 6 Warning Codes.....................................................................................................0 Character.......................................................................................................0 Error...........................................................................................................0 WARNING.....................................................................................................0 7 Error Codes.......................................................................................................0 7.1 Error mode..................................................................................................0 Error mode..................................................................................................0 Explanations/corrective actions.............................................................................0 7.2 Safety logic................................................................................................0 Action: Function:...........................................................................................0 K10 opens...................................................................................................0 Y1 activates................................................................................................0 Reversing with M1...........................................................................................0 Steering disabled...........................................................................................0 Function at A2 halted.......................................................................................0 7.3 Warning Codes without registration..........................................................................0 Code........................................................................................................0 11..........................................................................................................0 Code........................................................................................................0 14..........................................................................................................0 Code........................................................................................................0 15..........................................................................................................0 Code........................................................................................................0 16..........................................................................................................0 Code........................................................................................................0 17..........................................................................................................0 Code........................................................................................................0 18..........................................................................................................0 Code........................................................................................................0 19..........................................................................................................0 Code........................................................................................................0 21..........................................................................................................0 Code........................................................................................................0 22..........................................................................................................0 Code........................................................................................................0 23..........................................................................................................0 Code........................................................................................................0 24..........................................................................................................0 Code........................................................................................................0 25..........................................................................................................0 Code........................................................................................................0 26..........................................................................................................0 Code........................................................................................................0 27..........................................................................................................0 Code........................................................................................................0 28..........................................................................................................0 Code........................................................................................................0 29..........................................................................................................0 Code........................................................................................................0 40..........................................................................................................0 Code........................................................................................................0 41..........................................................................................................0 Code........................................................................................................0 42..........................................................................................................0 Code........................................................................................................0 46..........................................................................................................0 Code........................................................................................................0 48..........................................................................................................0 8 Warning codes with registration...................................................................................0 Code............................................................................................................0 52..............................................................................................................0 Code............................................................................................................0 53..............................................................................................................0 Code............................................................................................................0 54..............................................................................................................0 Code............................................................................................................0 55..............................................................................................................0 Code............................................................................................................0 56..............................................................................................................0 Code............................................................................................................0 57..............................................................................................................0 Code............................................................................................................0 58..............................................................................................................0 Code............................................................................................................0 59..............................................................................................................0 Code............................................................................................................0 60..............................................................................................................0 Code............................................................................................................0 61..............................................................................................................0 Code............................................................................................................0 90..............................................................................................................0 Code............................................................................................................0 91..............................................................................................................0 Code............................................................................................................0 92..............................................................................................................0 Code............................................................................................................0 93..............................................................................................................0 Code............................................................................................................0 94..............................................................................................................0 9 Error Codes.......................................................................................................0 Character.......................................................................................................0 Error...........................................................................................................0 WARNING.....................................................................................................0 9.1 Error codes with registration...............................................................................0 Code........................................................................................................0 104.........................................................................................................0 Code........................................................................................................0 106.........................................................................................................0 Code........................................................................................................0 107.........................................................................................................0 Code........................................................................................................0 108.........................................................................................................0 Code........................................................................................................0 111.........................................................................................................0 Code........................................................................................................0 112.........................................................................................................0 Code........................................................................................................0 120.........................................................................................................0 Code........................................................................................................0 121.........................................................................................................0 Code........................................................................................................0 122.........................................................................................................0 Code........................................................................................................0 123.........................................................................................................0 Code........................................................................................................0 125.........................................................................................................0 Code........................................................................................................0 126.........................................................................................................0 Code........................................................................................................0 127.........................................................................................................0 Code........................................................................................................0 128.........................................................................................................0 Code........................................................................................................0 130.........................................................................................................0 Code........................................................................................................0 131.........................................................................................................0 Code........................................................................................................0 133.........................................................................................................0 Code........................................................................................................0 134.........................................................................................................0 Code........................................................................................................0 135.........................................................................................................0 Code........................................................................................................0 136.........................................................................................................0 Code........................................................................................................0 137.........................................................................................................0 Code........................................................................................................0 140.........................................................................................................0 Code........................................................................................................0 141.........................................................................................................0 Code........................................................................................................0 150.........................................................................................................0 Code........................................................................................................0 151.........................................................................................................0 Code........................................................................................................0 152.........................................................................................................0 Code........................................................................................................0 153.........................................................................................................0 Code........................................................................................................0 154.........................................................................................................0 Code........................................................................................................0 155 - 163...................................................................................................0 Code........................................................................................................0 203.........................................................................................................0 Code........................................................................................................0 205.........................................................................................................0 Code........................................................................................................0 206 - 207...................................................................................................0 Code........................................................................................................0 208.........................................................................................................0 Code........................................................................................................0 209 - 210...................................................................................................0 Code........................................................................................................0 211 - 212...................................................................................................0 Code........................................................................................................0 213 - 214...................................................................................................0 Code........................................................................................................0 220.........................................................................................................0 Code........................................................................................................0 221.........................................................................................................0 Code........................................................................................................0 222.........................................................................................................0 Code........................................................................................................0 234.........................................................................................................0 10 Running Time.....................................................................................................0 Character.......................................................................................................0 Time............................................................................................................0 11 Parameter Settings...............................................................................................0 NOTE:...........................................................................................................0 No..............................................................................................................0 Parameter type..................................................................................................0 Unit............................................................................................................0 Min./max........................................................................................................0 Std. value......................................................................................................0 Comments........................................................................................................0 11.1 Parameter 1................................................................................................0 11.2 Parameter 2................................................................................................0 11.3 Parameter 3................................................................................................0 11.4 Parameter 4................................................................................................0 11.5 Parameter 5................................................................................................0 11.6 Parameter 10...............................................................................................0 Value.......................................................................................................0 Driver number...............................................................................................0 11.7 Parameter 11...............................................................................................0 11.8 Parameter 12...............................................................................................0 11.9 Parameters 13..............................................................................................0 11.10 Parameters 15.............................................................................................0 11.11 Parameter 20..............................................................................................0 11.12 Parameter 21..............................................................................................0 Value.......................................................................................................0 Function....................................................................................................0 Battery (Ah)................................................................................................0 WARNING.................................................................................................0 11.13 Parameter 23..............................................................................................0 11.14 Parameter 24..............................................................................................0 11.15 Parameter 25..............................................................................................0 11.16 Parameter 26..............................................................................................0 11.17 Parameter 27..............................................................................................0 11.18 Parameter 28..............................................................................................0 11.19 Parameter 38..............................................................................................0 NOTE:.......................................................................................................0 11.20 Parameter 39..............................................................................................0 Parameter...................................................................................................0 Key S17 switched on, then switch I..........................................................................0 Switch I and key S17 switched on simultaneously.............................................................0 P39-....................................................................................................0 Clock...................................................................................................0 Parameter...............................................................................................0 Driver..................................................................................................0 Clock...................................................................................................0 Parameter...............................................................................................0 Driver..................................................................................................0 11.21 Parameters 40 to 42.......................................................................................0 11.22 Other parameters..........................................................................................0 11.23 Installing a new card in the truck........................................................................0 1. Ready programmed with complete numbers and default values entered. = P/N for the card includin...........0 2. Not programmed at part number = only P/N for the card....................................................0 Hydraulic system........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Symbols...........................................................................................................0 Symbol..........................................................................................................0 Description.....................................................................................................0 Symbol..........................................................................................................0 Description.....................................................................................................0 2.1 Hydraulic chart 1 (2).......................................................................................0 2.2 Hydraulic chart 2 (2).......................................................................................0 3 List of symbols...................................................................................................0 Symbol..........................................................................................................0 Description.....................................................................................................0 Function........................................................................................................0 Comments........................................................................................................0 3.1 Component placement 1 (2)...................................................................................0 3.2 Component placement 2 (2)...................................................................................0 4 Adjusting fork lowering...........................................................................................0 Model...........................................................................................................0 Min.............................................................................................................0 Nom.............................................................................................................0 Max.............................................................................................................0 NOTE!.......................................................................................................0 5 Setting the maximum lifting capacity..............................................................................0 Model...........................................................................................................0 Min. (kg).......................................................................................................0 Max. (kg).......................................................................................................0 Hydraulic system........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Symbols...........................................................................................................0 Symbol..........................................................................................................0 Description.....................................................................................................0 Symbol..........................................................................................................0 Description.....................................................................................................0 2.1 Hydraulic chart 1 (3).......................................................................................0 2.2 Hydraulic chart 2 (3).......................................................................................0 2.3 Hydraulic chart 3 (3).......................................................................................0 3 List of symbols...................................................................................................0 Symbol..........................................................................................................0 Description.....................................................................................................0 Function........................................................................................................0 Comments........................................................................................................0 3.1 Component placement 1 (2)...................................................................................0 3.2 Component placement 2 (2)...................................................................................0 4 Adjusting fork lowering...........................................................................................0 Model...........................................................................................................0 Min.............................................................................................................0 Nom.............................................................................................................0 Max.............................................................................................................0 5 Setting the max lifting capacity..................................................................................0 Model...........................................................................................................0 Min. (kg).......................................................................................................0 Max. (kg).......................................................................................................0 Hydraulic pump..........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Replacing the hydraulic pump......................................................................................0 2.1 Dismantling.................................................................................................0 2.2 Assembling..................................................................................................0 Mast mounted hose reel..................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Assembling........................................................................................................0 WARNING.........................................................................................................0 Hose diameter (mm)..............................................................................................0 Hose length (m).................................................................................................0 2.7.........................................................................................................0 3...........................................................................................................0 3.3.........................................................................................................0 5...........................................................................................................0 6...........................................................................................................0 7...........................................................................................................0 8.5.........................................................................................................0 3 Check after assembly..............................................................................................0 NOTE:...........................................................................................................0 NOTE:...........................................................................................................0 Hydraulic cylinder......................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 NOTE!...........................................................................................................0 2 Duplex mast.......................................................................................................0 2.1 Dismantling the lift cylinders from the mast................................................................0 2.2 Dismantling the cylinder....................................................................................0 2.3. Dismantling the rod seal, guide ring, guide ring holder and locking ring in lift cylinder..................0 2.4 Assembling the locking ring, rod seal, guide ring and guide ring holder in the lift cylinder................0 2.5 Dismantling and assembling the lower brake valve............................................................0 2.6 Assembling the cylinder.....................................................................................0 NOTE!.......................................................................................................0 2.7 Assembling the cylinder in the mast.........................................................................0 3 Triplex mast......................................................................................................0 3.1 Dismantling the free lift cylinder from the mast............................................................0 3.2 Dismantling the mast lift cylinders from the mast...........................................................0 4 Cylinder seals....................................................................................................0 NOTE!...........................................................................................................0 5 Replacing wear parts in the cylinder..............................................................................0 5.1 Securing....................................................................................................0 5.2 Dismantling the cylinder....................................................................................0 5.3 Replacing the lower support ring............................................................................0 5.4 Replacing the O-ring on the top sleeve......................................................................0 5.5 Replacing the internal wear parts in the top sleeve.........................................................0 5.6 Assembling the cylinder.....................................................................................0 5.7 Assembling the free lift cylinder in the mast...............................................................0 5.8 Assembling the mast lift cylinder...........................................................................0 Main lift cylinder......................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Tools.............................................................................................................0 Tool number.....................................................................................................0 Comments........................................................................................................0 3 Dismantling the lift cylinders from the mast......................................................................0 4 Dismantling the cylinder..........................................................................................0 4.1 Dismantling the rod seal, guide ring, guide ring holder and locking ring in lift cylinder...................0 4.2 Fit the locking ring, rod seal, guide ring and guide ring holder in the lift cylinder.......................0 4.3 Dismantling and assembling the hose rupture valve...........................................................0 5 Assembling the cylinder...........................................................................................0 NOTE!...........................................................................................................0 5.1 Assembling the cylinder in the mast.........................................................................0 Free lift cylinder......................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Tools.............................................................................................................0 Tool number.....................................................................................................0 Comments........................................................................................................0 3 Dismantling.......................................................................................................0 3.1 Dismantling the cylinder....................................................................................0 4 Dismantle the rod seal and the support ring.......................................................................0 NOTE!...........................................................................................................0 4.1 Assembling the rod seal and the support ring................................................................0 5 Dismantling the ram...............................................................................................0 5.1 Assembling the ram in the free lift cylinder................................................................0 6 Dismantling and assembling the hose rupture valve.................................................................0 7 Assembling the cylinder...........................................................................................0 NOTE!...........................................................................................................0 8 Assembling........................................................................................................0 Reach cylinder..........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Assembling and dismantling the reach cylinder.....................................................................0 3 Dismantling.......................................................................................................0 3.1 Dismantling the cylinder....................................................................................0 3.2 Dismantle the rod seal and the support ring.................................................................0 NOTE!.......................................................................................................0 3.3 Assembling the rod seal and the support ring................................................................0 3.4 Dismantling the ram.........................................................................................0 3.5 Assembling the ram..........................................................................................0 3.6 Assembling the cylinder.....................................................................................0 NOTE!.......................................................................................................0 4 Assembling........................................................................................................0 Reach cylinder..........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Assembling and dismantling the reach cylinder.....................................................................0 2.1 Dismantling the cylinder....................................................................................0 NOTE!.......................................................................................................0 NOTE!.......................................................................................................0 2.2 Dismantling the rod.........................................................................................0 NOTE!.......................................................................................................0 NOTE!.......................................................................................................0 2.3 Dismantle the to sleeve seals...............................................................................0 2.4 Assembling the top sleeve...................................................................................0 2.5 Fit the ram seal............................................................................................0 2.6 Dismantling the rod.........................................................................................0 2.7 Assembling the cylinder.....................................................................................0 3 Assembling........................................................................................................0 Tilt cylinder...........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1. General..........................................................................................................0 2 Mast with valve on the fork carriage..............................................................................0 2.1 Dismantling the fork carriage...............................................................................0 2.2 Dismantling the cylinder....................................................................................0 2.3 Dismantling the rod seal....................................................................................0 NOTE!.......................................................................................................0 2.4. Dismantling the ram........................................................................................0 2.5 Assembling the ram..........................................................................................0 2.6 Assembling the rod seal.....................................................................................0 2.7 Assembling the cylinder.....................................................................................0 2.8 Assembling the fork carriage................................................................................0 3 Mast without valve on the fork carriage...........................................................................0 3.1 Dismantling the fork carriage...............................................................................0 3.2 Dismantling the cylinder....................................................................................0 3.3 Dismantling the rod seal....................................................................................0 NOTE!.......................................................................................................0 3.4 Dismantling the ram.........................................................................................0 3.5 Assembling the ram..........................................................................................0 3.6 Assembling the rod seal.....................................................................................0 3.7 Assembling the cylinder.....................................................................................0 3.8 Assembling the fork carriage................................................................................0 Tilt cylinder...........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Assembling and dismantling the tilt cylinder......................................................................0 2.1 Dismantling the cylinder....................................................................................0 NOTE!.......................................................................................................0 2.2 Dismantling the rod.........................................................................................0 NOTE!.......................................................................................................0 NOTE!.......................................................................................................0 2.3 Dismantling the ram seals...................................................................................0 2.4 Dismantle the top sleeve seals..............................................................................0 2.5 Assembling the top sleeve...................................................................................0 2.6 Assembling the ram seal.....................................................................................0 2.7 Dismantling the rod.........................................................................................0 2.8 Assembling the cylinder.....................................................................................0 3 Assembling........................................................................................................0 Main mast...............................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 List of tools.....................................................................................................0 3 Transporting the truck............................................................................................0 Load............................................................................................................0 7FBRE16.....................................................................................................0 7FBRE20.....................................................................................................0 7FBRE25.....................................................................................................0 4 Assembling the mast...............................................................................................0 7FBRE16/20/25...................................................................................................0 5 Dismantling the mast..............................................................................................0 WARNING.........................................................................................................0 NOTE!...........................................................................................................0 CAUTION!........................................................................................................0 6 Adjust the play...................................................................................................0 NOTE!...........................................................................................................0 6.1 Adjusting the mast play.....................................................................................0 6.1.1 Lateral play..........................................................................................0 NOTE!...................................................................................................0 6.2 Radial play.................................................................................................0 7 Assembling........................................................................................................0 NOTE!...........................................................................................................0 Main mast...............................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 List of tools.....................................................................................................0 3 Transporting the truck............................................................................................0 Load............................................................................................................0 7FBRE 12........................................................................................................0 4 Assembling the mast...............................................................................................0 1. 2 bearings for the mast pins.................................................................................0 2. Pin and bolt for the tilt cylinder...........................................................................0 3. 2 bolts for securing the load support........................................................................0 7FBRE12.........................................................................................................0 5 Dismantling the mast..............................................................................................0 WARNING.........................................................................................................0 NOTE!...........................................................................................................0 CAUTION!........................................................................................................0 5.1 Chains, cylinders and hoses.................................................................................0 5.2 Dismantling the runner......................................................................................0 5.3 Inner guide.................................................................................................0 6 Assembling Duplex mast............................................................................................0 6.1 Assembly-shimming the side play.............................................................................0 6.2 Inner guide.................................................................................................0 6.3 Chains, cylinders and hoses.................................................................................0 6.4 Fork carriage...............................................................................................0 6.5 Docking the mast in the truck...............................................................................0 7 Assembling the Triplex mast.......................................................................................0 7.1 Assembly-shimming the side play.............................................................................0 7.2 Inner guide.................................................................................................0 7.3 Chains, cylinders and hoses.................................................................................0 7.4 Fork carriage...............................................................................................0 Main mast...............................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 List of tools.....................................................................................................0 3 Transporting the truck............................................................................................0 Load............................................................................................................0 7FBRE20.........................................................................................................0 4 Assembling the mast...............................................................................................0 1. 2 bolts and 2 washers to secure the mast in the reach carriage on the bottom mast............................0 2. 6 bolts for securing the load support........................................................................0 3. 0 – 6 shims for aligning the mast angle forwards and backwards. The mast should be 90 ± 6’..................0 4. 1 two-part hose clip for the feeder hose in the mast.........................................................0 7FBRE14.........................................................................................................0 5 Dismantling the mast..............................................................................................0 WARNING.........................................................................................................0 NOTE!...........................................................................................................0 CAUTION!........................................................................................................0 6 Adjust the play...................................................................................................0 NOTE!...........................................................................................................0 6.1 Adjusting the mast play.....................................................................................0 6.1.1 Lateral play..........................................................................................0 NOTE!...................................................................................................0 6.2 Radial play.................................................................................................0 7 Assembling........................................................................................................0 NOTE!...........................................................................................................0 Main lift chain system..................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Checking the chain setting........................................................................................0 Model...........................................................................................................0 Height from the floor to the underside of the fork heel (mm)....................................................0 3 Checking the chain wear...........................................................................................0 3.1 Outline wear................................................................................................0 3.2 Stretching..................................................................................................0 Type of chain...............................................................................................0 Model.......................................................................................................0 Nominal disc height A (mm)..................................................................................0 Minimum disc height B (mm)..................................................................................0 Pitch T (mm)................................................................................................0 Nominal chain length for 20/30/50 discs (mm)................................................................0 Maximum permitted chain length for 20/30/ 50 discs (mm).....................................................0 Truck.......................................................................................................0 Mast model..................................................................................................0 Model.......................................................................................................0 4 Lubrication.......................................................................................................0 NOTE!...........................................................................................................0 NOTE!...........................................................................................................0 Battery charger.........................................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Installation......................................................................................................0 NOTE:...........................................................................................................0 3 Functional description............................................................................................0 3.1 Display functions...........................................................................................0 3.2 Charging process............................................................................................0 NOTE:.......................................................................................................0 3.3 Shutdown conditions.........................................................................................0 3.4 Delayed power on and charging...............................................................................0 3.5 Extra charging..............................................................................................0 3.6 Equalised charging..........................................................................................0 3.7 Current and voltage characteristics.........................................................................0 3.8 Safety shutdowns............................................................................................0 3.9 Display and keyboard........................................................................................0 3.9.1 Reading of analogue measurement values................................................................0 Code........................................................................................................0 The display shows...........................................................................................0 3.9.2 Error indication and error messages...............................................................0 Code........................................................................................................0 Error messages..............................................................................................0 3.9.3 Reading statistics from the previous charge.......................................................0 Register....................................................................................................0 Function (resolution, unit).................................................................................0 3.9.4 Reading of long term statistics...................................................................0 Register....................................................................................................0 Number of cycles with utilised capacity.....................................................................0 Register....................................................................................................0 Function....................................................................................................0 3.9.5 Storing parameters................................................................................0 3.9.6 Reading parameters................................................................................0 NOTE:...............................................................................................0 3.9.7 Battery specific parameters.......................................................................0 Register....................................................................................................0 Function (resolution, unit).................................................................................0 Default value...............................................................................................0 3.9.8 Charger specific parameters.......................................................................0 Register....................................................................................................0 Function....................................................................................................0 Default value...............................................................................................0 3.9.9 Mains voltage codes...............................................................................0 Main voltage................................................................................................0 Design of the charger.......................................................................................0 1-phase.....................................................................................................0 3-phase.....................................................................................................0 3.9.10 Other functions..................................................................................0 Register....................................................................................................0 Function....................................................................................................0 Default value...............................................................................................0 3.9.11 Changing parameters..............................................................................0 3.10 Acid circulation...........................................................................................0 3.10.1 General..............................................................................................0 3.10.2 BTM with acid circulation............................................................................0 3.10.3 Pump type APE, VPM...................................................................................0 3.10.4 Pump type API........................................................................................0 4 Service and maintenance...........................................................................................0 4.1 Basic programming, code 30..................................................................................0 4.2 Resetting the statistics, code 31...........................................................................0 4.3 Calibrating the measurement value...........................................................................0 4.3.1 Calibrating the current’s zero value and temperatures, code 21........................................0 NOTE:...................................................................................................0 4.3.2 Calibrating the battery voltage’s measurement value, code 20..........................................0 4.3.3 Calibrating the charging current, code 25.............................................................0 4.3.4 Calibrating the mains voltage display, code 26........................................................0 4.4 Calibrating and programming API.............................................................................0 4.4.1 Calibrating zero pressure.............................................................................0 4.4.2 Calibrating the pressure..............................................................................0 4.4.3 Programming the alarm limits..........................................................................0 4.4.4 Programming the API function..........................................................................0 4.5 Adjusting the charging characteristics......................................................................0 1. Low mains voltage and high charging current..............................................................0 2. Low mains voltage and low charging current...............................................................0 3. Normal mains voltage and high charging current...........................................................0 4. Normal mains voltage and low charging current............................................................0 4.6 Trouble shooting............................................................................................0 4.6.1 Error message, analysis and action....................................................................0 4.6.2 Errors without indication.............................................................................0 4.7 Trouble shooting acid circulation...........................................................................0 4.8 Service measures............................................................................................0 NOTE........................................................................................................0 4.8.1 Switching to the timer charger........................................................................0 4.8.2 Replacing the display card............................................................................0 4.8.3 Replacing the computer board..........................................................................0 4.8.4 Replacing the mother board............................................................................0 NOTE:...................................................................................................0 4.8.5 Replacing the diodes..................................................................................0 4.9 Preventive maintenance......................................................................................0 Control/computer equipment..............................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial number.......................................................................................................0 Notes...............................................................................................................0 1 General...........................................................................................................0 2 Connection........................................................................................................0 3 Layout............................................................................................................0 3.1 Main window.................................................................................................0 3.2 Nodes.......................................................................................................0 3.2.1 Icons.................................................................................................0 Icon........................................................................................................0 Description.................................................................................................0 3.3 Tool buttons................................................................................................0 3.4 Information window..........................................................................................0 3.5 Status bar..................................................................................................0 4 Function..........................................................................................................0 4.1 Connection..................................................................................................0 4.2 Disconnection...............................................................................................0 4.3 Downloading program.........................................................................................0 4.3.1 Normal downloading....................................................................................0 4.3.2 Downloading in old versions of logic card.............................................................0 4.3.3 Emergency downloading.................................................................................0 NOTE!...................................................................................................0 4.4 Truck report................................................................................................0 4.5 Parameters..................................................................................................0 NOTE!.......................................................................................................0 4.6 Diagnostics.................................................................................................0 NOTE!.......................................................................................................0 4.6.1 Analogue..............................................................................................0 4.6.2 Temperature...........................................................................................0 NOTE!...................................................................................................0 4.6.3 Digital...............................................................................................0 4.7 Other functions.............................................................................................0 4.7.1 Save to file..........................................................................................0 4.7.2 Download from file....................................................................................0 4.7.3 Reset CAN adapter.....................................................................................0 4.7.4 Delete error code log.................................................................................0 4.7.5 Reset hour meter......................................................................................0 4.7.6 Read error code log...................................................................................0 4.7.7 Adjust date and time..................................................................................0 NOTE!...................................................................................................0 4.7.8 Adjusting the hour meter on older cards...............................................................0 4.8 Help........................................................................................................0 4.8.1 About TruckCom........................................................................................0 4.9 Exit........................................................................................................0 5 Specifications....................................................................................................0 5.1 CAN interface...............................................................................................0 Description.................................................................................................0 Value.......................................................................................................0 Unit........................................................................................................0 5.2 Installation................................................................................................0 5.3 To uninstall................................................................................................0 Extra hazard warning lights/alarm.......................................................................................0 Gäller maskinnummer:................................................................................................0 T-kod...............................................................................................................0 Modell..............................................................................................................0 Maskinnr............................................................................................................0 Anm.................................................................................................................0 1 General...........................................................................................................0 2 Assembling........................................................................................................0 3 Setting...........................................................................................................0 Position sensors/TV-Equipment...........................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial no...........................................................................................................0 Note................................................................................................................0 1. General..........................................................................................................0 2. Height indication................................................................................................0 3. Operation........................................................................................................0 4. Display..........................................................................................................0 Terminal Number.................................................................................................0 Connector.......................................................................................................0 Function........................................................................................................0 Display.........................................................................................................0 Remarks.........................................................................................................0 5. Preset height....................................................................................................0 6. Operation........................................................................................................0 7. Display..........................................................................................................0 Terminal Number.................................................................................................0 Connection......................................................................................................0 Function........................................................................................................0 7.1. Description of the display symbols.........................................................................0 Symbol......................................................................................................0 Function....................................................................................................0 8. Assembly of height preset........................................................................................0 9. Programming......................................................................................................0 9.1. Programming a level........................................................................................0 NOTE!.......................................................................................................0 9.1.1. Collection level.....................................................................................0 9.1.2. Leaving level........................................................................................0 9.2. Erasing programmed levels..................................................................................0 10. Automatic operations............................................................................................0 10.1 Collect load...............................................................................................0 NOTE!.......................................................................................................0 10.2 Leaving a load.............................................................................................0 NOTE!.......................................................................................................0 10.3 Control....................................................................................................0 11. Parameters......................................................................................................0 NOTE!...........................................................................................................0 11.1 Parameter 1................................................................................................0 11.2 Parameter 2................................................................................................0 11.3 Parameter 3................................................................................................0 11.4 Parameter 4................................................................................................0 11.5 Parameter 5................................................................................................0 11.6 Parameter 7................................................................................................0 11.7 Parameter 8................................................................................................0 NOTE!.......................................................................................................0 11.8 Parameter 9................................................................................................0 12. Programming parameters..........................................................................................0 Parameter Number................................................................................................0 Max/min value...................................................................................................0 Factory value...................................................................................................0 Unit............................................................................................................0 Function........................................................................................................0 Position........................................................................................................0 Function........................................................................................................0 13. Error codes.....................................................................................................0 Error code......................................................................................................0 Remarks.........................................................................................................0 Position sensors/TV-Equipment...........................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial no...........................................................................................................0 Note................................................................................................................0 1 General...........................................................................................................0 2 Camera fitted to the forks........................................................................................0 Symbol..........................................................................................................0 Designation/function............................................................................................0 Picture.........................................................................................................0 2.1 Camera A51..................................................................................................0 2.2 Monitor A50.................................................................................................0 Number......................................................................................................0 Designation/function........................................................................................0 2.3 Voltage converter A10.......................................................................................0 Parameter...................................................................................................0 Setting.....................................................................................................0 Unit........................................................................................................0 Description.................................................................................................0 2.4 Wiring diagram..............................................................................................0 Truck Logging System, code lock.........................................................................................0 Valid from serial number:...........................................................................................0 T-code..............................................................................................................0 Model...............................................................................................................0 Serial no...........................................................................................................0 Note................................................................................................................0 1 General...........................................................................................................0 2 EV 1 and EV 16 Keyboard version...................................................................................0 2.1 Login using a code (5 digit)................................................................................0 2.2 Logout......................................................................................................0 2.3 Login with fault reporting (5+1 digit)......................................................................0 Login.......................................................................................................0 2.4 Login with extra code (5+3 digit)...........................................................................0 2.5 Login with extra code and fault reporting (5+3+1 digit).....................................................0 2.6 Changing the personal three digit code......................................................................0 3 EV 1 and EV 16 code card version..................................................................................0 3.1 Login.......................................................................................................0 3.2 Logout......................................................................................................0 Symbol......................................................................................................0 Designation/function........................................................................................0 Picture.....................................................................................................0 3.3 Circuit diagram (1/2).......................................................................................0 3.4 Circuit diagram (2/2).......................................................................................0 Symbol......................................................................................................0 Designation/function........................................................................................0 Picture.....................................................................................................0 3.5 Circuit diagram (1/2).......................................................................................0 3.6 Circuit diagram (2/2).......................................................................................0 4 Collision sensor..................................................................................................0 Symbol..........................................................................................................0 Designation/function............................................................................................0 Picture.........................................................................................................0 4.1 Circuit diagram (1/3).......................................................................................0 4.2 Circuit diagram (2/3).......................................................................................0 4.3 Circuit diagram (3/3).......................................................................................0 5 Trouble shooting..................................................................................................0 5.1 EV 1........................................................................................................0 5.2 EV 16.......................................................................................................0
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
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