Toyota Forklift 7PM18 7PM20 7PML20 7PLL24 Service Guide Manual SN 723964 – PDF DOWNLOAD

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Toyota Forklift 7PM18 7PM20 7PML20 7PLL24 Service Guide Manual SN 723964 – PDF DOWNLOAD

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Toyota Forklift 7PM18 7PM20 7PML20 7PLL24 Service Guide Manual SN 723964 – PDF DOWNLOAD

Language : English
Pages : 154
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Toyota Forklift 7PM18 7PM20 7PML20 7PLL24 Service Guide Manual SN 723964 – PDF DOWNLOAD

1- Table of contents.....................................................................  3
2- Technical data - M4 7PM18, 7PM20, 7PML20..............................................  9
3- Technical data - M4 7PLL24............................................................ 13
4- Preventive maintenance - P2 7PM18, 7PM20, 7PML20...................................... 19
	4.1 Maintenance schedule............................................................. 19
	4.2 Lubrication schedule............................................................. 24
5- Preventive maintenance - P2 7PLL24.................................................... 25
	5.1 Maintenance schedule............................................................. 25
	5.2 Lubrication chart................................................................ 30
6- Oil and grease specifica tion - P3 7PM18, 7PM20, 7PML20............................... 31
7- Oil and grease specification - P3 7PLL24.............................................. 33
8- Tools - P4 7PM18, 7PM20, 7PML20, 7PLL24............................................... 35
	8.1 Super Seal connectors............................................................ 35
	8.2 AMP connectors................................................................... 36
		8.2.1 AMP Connectors, 040 series................................................. 37
	8.3 Molex connectors................................................................. 37
	8.4 Other tools...................................................................... 38
9- Electrical System - 5000 7PM18, 7PM20, 7PML20......................................... 39
	9.1 Electrical components............................................................ 39
	9.2 Symbol List and Wiring Diagram................................................... 41
		9.2.1 Wiring diagram 1(5)........................................................ 43
		9.2.2 Wiring diagram 2(5)........................................................ 44
		9.2.3 Wiring diagram 3(5)........................................................ 45
		9.2.4 Wiring diagram 4(5)........................................................ 46
		9.2.5 Wiring diagram 5(5)........................................................ 47
		9.2.6 Wiring diagram 1(5)........................................................ 48
		9.2.7 Wiring diagram 2(5)........................................................ 49
		9.2.8 Wiring diagram 3(5)........................................................ 50
		9.2.9 Wiring diagram 4(5)........................................................ 51
		9.2.10 Wiring diagram 5(5)....................................................... 52
	9.3 Operating description............................................................ 53
		9.3.1 Starting truck............................................................. 53
		9.3.2 Driving speed £ 6 km/h..................................................... 53
		9.3.3 Braking in neutral mode.................................................... 53
		9.3.4 Braking in neutral mode on a slope......................................... 53
		9.3.5 Braking.................................................................... 54
		9.3.6 Lifting the forks.......................................................... 54
		9.3.7 Lowering the forks......................................................... 54
		9.3.8 Horn....................................................................... 54
	9.4 Hour meter....................................................................... 54
	9.5 Error codes...................................................................... 55
	9.6 Parameters....................................................................... 68
		9.6.1 Operator parameters........................................................ 68
		9.6.2 Parameter description...................................................... 69
			Parameter 1.................................................................. 69
			Parameter 2.................................................................. 69
			Parameter 3.................................................................. 69
			Parameter 4.................................................................. 69
			Parameter 5.................................................................. 69
		9.6.3 Service parameters......................................................... 70
		9.6.4 Parameter description...................................................... 71
			Parameter 10................................................................. 71
			Parameter 14................................................................. 71
			Parameter 15 - Non-configurable option....................................... 71
			Parameter 16 - Configurable option #1........................................ 72
			Parameter 17 - Configurable option #2........................................ 72
			Parameter 18 - Configurable option #3........................................ 72
			Parameter 19 - Configurable option #4........................................ 72
			Option parameters............................................................ 72
			General...................................................................... 72
			Parameter #15 Non-configurable options....................................... 72
			Changing non-configurable options............................................ 73
			Parameter #16 to 19 configurable optional functions.......................... 74
			Changing configurable optional functions..................................... 75
			Parameter 20................................................................. 79
			Parameter 21................................................................. 79
			Recommendation on parameter setting for freely ventilated batteries.......... 80
			Instructions for verifying parameter setting................................. 81
			Recommendation on parameter setting for valve-controlled batteries (VRLA).... 82
			Instructions for verifying parameter setting................................. 83
			Parameter 22................................................................. 83
			Parameter 25................................................................. 83
			Parameter 28................................................................. 83
			Parameter 39................................................................. 84
			Login method and driver parameter access..................................... 84
			Expanded keypad - General.................................................... 84
			Expanded keypad - Programming................................................ 84
			Service indication........................................................... 86
	9.7 Part number...................................................................... 89
	9.8 Transistor panel................................................................. 89
		9.8.1 General.................................................................... 89
	9.9 Troubleshooting.................................................................. 90
		9.9.1 Error codes and troubleshooting............................................ 90
		9.9.2 Reset error................................................................ 91
		9.9.3 Safety..................................................................... 91
	9.10 Technical specifications - Curtis 1243.......................................... 92
10- Electrical systems - 5000 7PLL24..................................................... 93
	10.1 Electrical parts................................................................ 93
	10.2 Symbol list and electrical diagram.............................................. 95
		10.2.1 Electrical wiring diagram 1(5)............................................ 97
		10.2.2 Electrical wiring diagram 2(5)............................................ 98
		10.2.3 Electrical wiring diagram 3(5)............................................ 99
		10.2.4 Electrical wiring diagram 4(5)............................................100
		10.2.5 Electrical wiring diagram 5(5)............................................101
		10.2.6 Electrical wiring diagram Servo (Option)..................................102
	10.3 Functional description..........................................................103
		10.3.1 Starting the truck........................................................103
		10.3.2 Driving without using platform and gates, speed £ 6 km/h..................103
		10.3.3 Driving from platform without using gates,speed £ 6 km/h..................103
		10.3.4 Driving from platform and using gates, speed ³ 8 km/h.....................103
		10.3.5 Neutral speed reduction...................................................103
		10.3.6 Neutral speed reduction on slopes.........................................104
		10.3.7 Braking...................................................................104
		10.3.8 Lifting the forks.........................................................104
		10.3.9 Lowering the forks........................................................104
		10.3.10 Horn.....................................................................104
	10.4 Hour meter......................................................................105
	10.5 Error codes.....................................................................105
	10.6 Parameters......................................................................118
		10.6.1 Driver parameters.........................................................118
		10.6.2 Parameter description.....................................................119
			Parameter 1..................................................................119
			Parameter 2..................................................................119
			Parameter 3..................................................................119
			Parameter 4..................................................................119
			Parameter 5..................................................................119
		10.6.3 Service parameters........................................................120
		10.6.4 Parameter description.....................................................121
			Parameter 10.................................................................121
			Parameter 14.................................................................121
			Parameter 15 - Non-configurable option.......................................121
			Parameter 16 - Configurable option #1........................................122
			Parameter 17 - Configurable option #2........................................122
			Parameter 18 - Configurable option #3........................................122
			Parameter 19 - Configurable option #4........................................122
			Option parameters............................................................122
			General......................................................................122
			Parameter #15 Non-configurable options.......................................122
			Changing non-configurable options............................................123
			Parameter #16 to 19 configurable optional functions..........................124
			Changing configurable optional functions.....................................125
			Parameter 20.................................................................129
			Parameter 21.................................................................129
			Recommendation on parameter setting for freely ventilated batteries..........130
			Instructions for verifying parameter setting.................................131
			Recommendation on parameter setting for valve-controlled batteries (VRLA)....132
			Instructions for verifying parameter setting.................................133
			Parameter 22.................................................................133
			Parameter 25.................................................................133
			Parameter 28.................................................................133
			Parameter 39.................................................................134
			Login method and driver parameter access.....................................134
			Expanded keypad - General....................................................134
			Expanded keypad - Programming................................................134
			Service indication...........................................................136
	10.7 Part numbers....................................................................139
	10.8 Transistor panel................................................................139
		10.8.1 General...................................................................139
	10.9 Diagnostic and troubleshooting..................................................140
		10.9.1 Error codes and troubleshooting...........................................140
		10.9.2 Resetting errors..........................................................141
		10.9.3 Safety....................................................................141
	10.10 Technical specifications - Curtis 1243.........................................142
11- Hydraulic/Pneumatik - 6000 7PM18, 7PM20, 7PML20......................................143
	11.1 General.........................................................................143
	11.2 Hydraulic chart and list of symbols.............................................143
		11.2.1 List of Symbols...........................................................143
	11.3 Adjustments 7PM18...............................................................144
		11.3.1 Adjusting the pressure limit valve........................................144
		11.3.2 Tools.....................................................................145
	11.4 Adjustments 7PM20...............................................................146
		11.4.1 Adjusting the pressure limit valve........................................146
	11.5 Hydraulic chart and list of symbols.............................................147
		11.5.1 List of Symbols...........................................................147
	11.6 Adjusting the pressure limit valve..............................................148
12- Hydraulic, pneumatic - 6000 7PLL24...................................................149
	12.1 General.........................................................................149
		12.1.1 Hydraulic diagram.........................................................149
		12.1.2 Symbol list...............................................................150
	12.2 Adjustments.....................................................................151
		12.2.1 Adjustment of the pressure limit valve....................................151
	12.3 Cleaning the filter.............................................................152

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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