Toyota Forklift 8FBE15-20T 8FBEK16-18T 8FBM16-20T 8FBMK16-20T Repair Manual PDF

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Toyota Forklift 8FBE15-20T 8FBEK16-18T 8FBM16-20T 8FBMK16-20T Repair Manual – PDF DOWNLOAD

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Toyota Forklift 8FBE15-20T 8FBEK16-18T 8FBM16-20T 8FBMK16-20T Repair Manual – PDF DOWNLOAD

Language : English
Pages : 534
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Toyota Forklift 8FBE15-20T 8FBEK16-18T 8FBM16-20T 8FBMK16-20T Repair Manual – PDF DOWNLOAD

INDEX 3
GENERAL 5
VEHICLE EXTERIOR VIEW 6
VEHICLE MODELS 7
CHASSIS NUMBER 7
HOW TO USE THIS MANUAL 7
EXPLANATION METHOD 7
TERMINOLOGY 8
ABBREVIATIONS 8
SI UNITS 9
OPERATING TIPS 9
JACK-UP POINTS 10
LIFTING THE VEHICLE 10
LIST OF SUSPENSION ROPE ANGLES 11
SAFETY LOAD FOR EACH SUSPENSION ROPE ANGLE 11
COMPONENT WEIGHTS 12
TOWING THE TRUCK 12
ELECTRICAL COMPONENTS INSPECTION 13
NOTES ON SAS 14
TIGHTENING TORQUE TABLE 14
BATTERY 17
BATTERY COMPARTMENT AND REQUIRED WEIGHT 18
STANDARD SERVICE VALUES 18
MULTI-DISPLAY FUNCTIONS 19
Battery charge indicator 19
Insufficient battery charge alarm 19
STATE OF BATTERY CHARGE INDICATOR 20
BATTERY MANAGEMENT PARAMETERS 20
BATTERY INDICATOR TROUBLESHOOTING 23
TROUBLESHOOTING 24
BATTERY UNIT 26
DISASSEMBLY-ASSEMBLY 26
INSPECTION 26
* Battery control table 28
STATE OF BATTERY CHARGE 28
BATTERY CAPACITY 29
Discharge rate 29
Electrolyte specific gravity 29
Electrolyte temperature 29
Battery age 29
GEL BATTERIES 29
REPLACING BATTERY PLUG TERMINALS 30
CONTROL SYSTEM 33
GENERAL 34
REAR COMPARTMENT FUSES 35
FUSES UNDER DASHBOARD 36
CONTACTORS 37
DC/DC CONVERTERS 38
LOGIC UNITS 39
DISASSEMBLY-ASSEMBLY 39
MCB CARD 40
DISASSEMBLY-ASSEMBLY 40
MULTI-DISPLAY FUNCTIONS 41
DISASSEMBLY-ASSEMBLY 41
ARMREST CARD 42
DISASSEMBLY-ASSEMBLY 42
ARMREST CARD POTENTIOMETERS 43
DISASSEMBLY-ASSEMBLY 43
ACCELERATOR AND BRAKE POTENTIOMETERS 44
DISASSEMBLY-ASSEMBLY 44
STEERING SENSOR – 3 WHEEL VERSION 45
DISASSEMBLY-ASSEMBLY 45
Point Operations 46
[Point 1] 46
STEERING SENSOR – 4 WHEEL VERSION 46
DISASSEMBLY-ASSEMBLY 46
Point Operations 47
[Point 1] 47
TILT ANGLE POTENTIOMETER 47
DISASSEMBLY-ASSEMBLY 47
Point Operations 48
[Point 1] 48
MAST PRESSURE SENSOR 48
DISASSEMBLY-ASSEMBLY 48
MAST HEIGHT SWITCH 49
DISASSEMBLY-ASSEMBLY 49
CALIBRATIONS 50
MULTI-FUNCTION DISPLAY 53
GENERAL 54
Display and buttons 54
Initializing screen 55
MENU MAP 56
OPERATOR MENU 56
ADMINISTRATOR MENU 57
Password menu 57
Password entry procedure 58
ADMINISTRATOR menu screen 59
Symbols 59
ADMINISTRATOR menu screen (with vehicle startup using key) 59
POWER CONTROL 61
TRACTION SETTING 62
MATERIAL HANDLING 63
TRUCK MANAGEMENT 66
SHOCK SENSOR 68
ADMINISTRATOR menu screen (with vehicle startup using pin code via keypad) 70
PIN ENTRY 72
PROFILE SETTING – POWER CONTROL 73
PROFILE SETTING – TRACTION SETTING 74
PROFILE SETTING – MATERIAL HANDLING SETTING 75
MATERIAL HANDLING 76
TRUCK MANAGEMENT 76
SHOCK SENSOR 76
MASK MENU 77
Mask menu password 78
ANALYZER 78
DIAG MEMORY 79
I/O TEMP/VOLT 79
I/O TRAVELING 79
I/O M HANDLING 81
I/O STEERING 82
I/O OTHERS 83
ACTIVE TEST 83
SW VERSION 83
TUNING 84
TRACTION 84
TUNING – TRACTION PARAMETER GRAPHICS 86
M HANDLING 87
TUNING – M HANDLING PARAMETER GRAPHICS 89
STEERING 89
TUNING – STEERING PARAMETER GRAPHIC 90
VALVE SAS 90
LIFT VALVE 90
TUNING – LIFT VALVE PARAMETER GRAPHIC 91
TILT VALVE 91
TUNING – TILT VALVE PARAMETER GRAPHIC 92
ATT1 VALVE 92
TUNING – ATT1 VALVE PARAMETER GRAPHIC 93
ATT2 valve 93
TUNING – ATT2 VALVE PARAMETER GRAPHIC 94
ATT3 VALVE 94
OPTION SET 94
OPTIONSET 95
OPTIONSET – SPEED REDUCTION IN THE CURVE PARAMETER GRAPHICS 96
MAINTENANCE 96
MAINTENANCE PARAMETER GRAPHICS 97
RENT TIME 97
RENT TIME PARAMETER GRAPHICS 98
BATTERY 98
BATTERY PARAMETER GRAPHICS 99
TWIS FLAG 99
ROT LAMP 99
FLASH LAMP100
DIPPED LIGHT101
WORK LAMP101
WIPERS/WASHER101
DIR LIGHTS102
HEATER102
OPT OUT103
MATCHING103
SERIAL NUMBER103
FW/BW SELECTOR104
DRIVE105
ACCEL105
BRAKE106
KNOB REST106
ZERO POT107
STEER RANGE (3 wheel version)107
STEER RANGE (4 wheel version)108
MAT HANDLING108
SAS109
LOAD METER110
H-SELECTOR110
TYRE DATA111
OTHERS MENU111
METER START111
DEMO MODE112
TO DEFAULT SET112
MASK PASSWORD113
MANAGER PASS113
CONTRAST113
DELUXE MODE113
TROUBLESHOOTING115
CONNECTOR CHECK116
BEFORE TROUBLESHOOTING116
WIRE HARNESS AND CONNECTORS INSPECTION PROCEDURE116
Continuity check116
Short circuit check117
Visual and contact pressure checks117
INSULATION CHECK PROCEDURE117
Truck insulation check118
Battery insulation check118
Motor insulation check118
Card insulation check118
MOTOR WINDING CHECK PROCEDURE118
Motor phase continuity check119
TEMPERATURE SENSOR CHECK PROCEDURE119
Sensor integrity check119
Sensor insulation check119
CAN-BUS CHECK PROCEDURE119
Software version check120
Wiring harness and connections check120
DIAGNOSTIC CODES LIST121
WHEN AN ERROR CODE IS DISPLAYED138
EPS STEERING LOGIC UNIT – MASTER MICROCONTROLLER138
108138
10D138
110138
111139
120139
130140
135140
13C141
13D142
141142
146142
147143
148143
149143
162144
1D2144
1D3145
1D4145
1D5145
1D6146
1D7146
1D8147
1DA147
1DC147
1DD148
1DF148
1E1148
1E4148
1EB149
1EC150
1ED150
1F1150
1F4151
1F5151
1F7151
1F8152
1FB152
1FC153
1FD153
1FE153
RIGHT TRACTION LOGIC UNIT – MASTER MICROCONTROLLER154
201154
202154
203155
204156
205157
206158
207159
208159
209160
20A160
20C160
20D161
20E162
210163
211164
212164
213165
214165
216165
219166
21B166
21C167
21D168
21E168
21F169
220169
221170
224171
225171
226172
227172
228173
22C173
22F174
230174
231175
232175
233176
234176
235176
236176
23A177
23C177
23D177
241178
242178
243178
244179
245179
248180
24C180
24D180
24E180
24F180
250181
251181
252181
253181
25B181
LEFT TRACTION LOGIC UNIT – MASTER MICROCONTROLLER182
301182
302182
303183
304184
305185
306186
307187
308187
309188
30A188
30C188
30D189
30E190
310191
311192
312192
313193
314193
316193
319194
31B194
31C195
31D196
31E196
31F197
320197
321198
324199
325199
326200
327200
328201
32C201
32F202
330202
331203
332203
333204
334204
335204
336204
33A205
33C205
33D205
341206
342206
343206
344207
345207
348208
34C208
34D208
34E208
34F208
350209
351209
352209
353209
35B209
MCB CARD (TRCB section)210
430210
450210
452210
453210
454210
45A211
494211
496211
4A7211
4B6212
4C1212
4C2212
4C3212
4C4213
4C6213
4C7214
4C8214
4C9214
4CA215
4CB215
4CC215
4CD215
4CE215
4CF215
4F1216
4F2216
4F5217
4FA217
4FB217
4FC218
4FD218
4FE218
LIFT LOGIC UNIT219
5A0219
5A1219
5A2220
5A3221
5A4222
5A5223
5A6224
5A7224
5A8225
5A9225
5AA226
5AB227
5AC228
5AD228
5AE229
5AF229
5B0230
5B1230
5B2230
5B3231
5B4231
5B5232
5B6232
5B7232
5B8233
5B9233
5BA234
5BB235
5BC235
5BD236
5BE236
5BF237
5C1237
5C2238
5C3238
5C4239
5C5239
5C7240
5C8240
5C9240
5CA241
5CB241
5CC241
5CD241
MCB CARD (EVCB section)242
659242
65A242
65B243
65D243
65E243
6A1244
6A2244
6A3244
6A4244
6A7244
6A8245
6A9245
6AA245
6AB246
6AC246
6AD246
6AE247
6AF247
6B1247
6B2248
6B3248
6B4249
6B6249
6B7249
6B8249
6BA250
6BB250
6BC250
6BD251
6BE251
6E1251
6EE251
6F3252
6F4252
ARM REST CARD – MASTER MICROCONTROLLER252
8E1252
8E2252
8E3252
8E4253
8E5253
8E6253
8E7253
8E8254
8E9254
8EA254
8EB254
8EC255
8ED255
8EE255
8EF255
LITHIUM BATTERY256
A01256
A02256
A03256
A04256
A05256
A06257
A07257
A08257
A09257
A0A257
A0B258
A0C258
A0D258
A0E258
A0F258
A10259
A11259
A12259
A13259
A14259
MULTI-DISPLAY FUNCTIONS260
C01260
C02260
C03260
C04260
C05261
C06261
C08261
C0B261
CA1262
CA2262
CA3262
CA4262
CA5262
CB9263
CDA263
CDC263
CDD263
CDE263
CDF264
CF1264
CF2264
CF3264
ARM REST CARD – SLAVE MICROCONTROLLER265
BE6265
BE7265
BE8265
BE9266
BEA266
BEC266
BED266
BEF267
BF8267
BF9267
BFA267
EPS STEERING LOGIC UNIT – SLAVE MICROCONTROLLER268
4108268
410D268
4110268
4111269
4120269
4130270
4135270
4146270
4147271
4148271
4149271
4162272
41CF272
41D0273
41D1273
41D4273
41D5273
41D6274
41D7274
41D8275
41DA275
41DC275
41DF276
41E1276
41E4276
41EB277
41EC278
41ED278
41F0278
41F1279
41F7279
41F8279
41FA280
41FC280
41FD280
41FE281
RIGHT TRACTION LOGIC UNIT – SLAVE MICROCONTROLLER281
4201281
4205282
4208283
4213283
4216284
4219284
421C285
4225286
4227286
4228287
422C287
4231288
4234288
423C289
423D289
4242290
424A290
4252291
425B291
LEFT TRACTION LOGIC UNIT – SLAVE MICROCONTROLLER291
4301291
4305292
4308293
4313293
4316294
4319294
431C295
4325296
4327296
4328297
432C297
4331298
4334298
433C299
433D299
4342300
434A300
4352301
435B301
ENGINE303
SENSOR304
GENERAL304
DISASSEMBLY·INSPECTION·REASSEMBLY304
Point Operations305
[Point 1]305
[Point 2]305
PUMP MOTOR:306
GENERAL306
DISASSEMBLY·INSPECTION·REASSEMBLY307
Point Operations308
[Point 1]308
[Point 2]308
DRIVE UNIT & FRONT AXLE311
GENERAL312
DISASSEMBLY•ASSEMBLY312
Point Operations313
[Point 1]313
[Point 2]313
MAINTENANCE314
DRAINING AND CHANGING THE OIL314
REAR AXLE315
REAR AXLE UNIT – 3 WHEEL VERSION316
GENERAL316
DISASSEMBLY-ASSEMBLY317
REAR AXLE UNIT – 4 WHEEL VERSION318
GENERAL318
COMPONENTS318
DISASSEMBLY-ASSEMBLY319
Point Operations320
[Point 1]320
[Point 2]320
[Point 3]321
REAR AXLE HUB – CAST ARTICULATED JOINT321
DISASSEMBLY-ASSEMBLY321
Point Operations322
[Point 1]322
[Point 2]322
[Point 3]322
[Point 4]323
[Point 5]324
REAR AXLE CYLINDER324
DISASSEMBLY-ASSEMBLY-INSPECTION324
Point Operations325
[Point 1]325
[Point 2]325
WHEELS326
SPECIFICATIONS326
HYDRAULIC STEERING329
SCRAPER330
STEERING COLUMN331
DISASSEMBLY•ASSEMBLY331
Point Operations332
[Point 1]332
TFD SENSOR – 3 WHEEL VERSION332
DISASSEMBLY•ASSEMBLY332
ORBITROL – 4 WHEEL VERSION333
DISASSEMBLY•ASSEMBLY333
INSPECTION AND ADJUSTMENT OF MAXIMUM PRESSURE334
PRIORITY VALVE – 4 WHEEL VERSION334
DISASSEMBLY•ASSEMBLY334
Point Operations335
[Point 1]335
BRAKE337
GENERAL338
SERVICE BRAKE PEDAL339
DISASSEMBLY·INSPECTION·ASSEMBLY339
Service brake bleeding procedure340
PARKING BRAKE340
DISASSEMBLY·INSPECTION·ASSEMBLY340
FRAME343
COMPONENTS344
OPERATOR’S SEAT349
DISASSEMBLY-ASSEMBLY349
BATTERY COVER UNIT350
DISASSEMBLY-ASSEMBLY350
OVERHEAD GUARD351
DISASSEMBLY-ASSEMBLY351
MATERIAL HANDLING SYSTEM353
HYDRAULIC CIRCUIT – 3 WHEEL VERSION354
HYDRAULIC CIRCUIT – 4 WHEEL VERSION355
OIL FILTER356
REMOVAL• INSTALLATION356
Point Operations357
[Point 1]357
LIFTING LOAD DOWN TEST357
NATURAL FORWARD TILTING TEST358
OIL LEAK TEST358
LIFT CYLINDER358
TILTING CYLINDERS359
MASTS361
MAST362
GENERAL362
MAST SECTION (V – FV – FSV)365
MAST SECTION (FW – FSW)366
COMPONENTS367
MAST GROUP (V) (15 – 20 t)367
MAST GROUP (FV) (15 – 20 t)367
MAST GROUP (FSV) (15 – 20 t)368
MAST GROUP (FW) (15 – 20 t)368
MAST GROUP (FSW) (15 – 20 t)368
LIFTING BRACKET GROUP (V – FV) (15 – 20 t)369
LIFTING BRACKET GROUP (FSV) (15 – 20 t)369
LIFTING BRACKET GROUP (FW) (15 – 20 t)370
LIFTING BRACKET GROUP (FSW) (15 – 20 t)370
SIDESHIFT FORK CARRIAGE GROUP (V) (15 – 20 t)371
SIDESHIFT FORK CARRIAGE GROUP (FV) (15 – 20 t)371
SIDESHIFT FORK CARRIAGE GROUP (FSV) (15 – 20 t)372
SIDESHIFT FORK CARRIAGE GROUP (FW) (15 – 20 t)372
SIDESHIFT FORK CARRIAGE GROUP (FSW) (15 – 20 t)373
CHAIN AND CHAIN PULLEY GROUP (V) (15 – 20 t)373
CHAIN AND CHAIN PULLEY GROUP (FV) (15 – 20 t)373
CHAIN AND CHAIN PULLEY GROUP (FSV) (15 – 20 t)374
CHAIN AND CHAIN PULLEY GROUP (FW) (15 – 20 t)374
CHAIN AND CHAIN PULLEY GROUP (FSW) (15 – 20 t)374
FORK CARRIAGE ASSEMBLY AND MAST REMOVAL375
DISASSEMBLY-ASSEMBLY375
Point Operations376
[Point 1]376
[Point 2]378
[Point 3]378
[Point 4]379
[Point 5]379
MAST GROUP (WITH FORK CARRIAGE)380
DISASSEMBLY-ASSEMBLY380
Point Operations381
[Point 1]381
[Point 2]381
MAST ASSEMBLY V382
DISASSEMBLY·INSPECTION·ASSEMBLY382
Point Operations383
[Point 1]383
[Point 2]383
MAST GROUP FV384
DISASSEMBLY·INSPECTION·ASSEMBLY384
Point Operations385
[Point 1]385
[Point 2]385
MAST GROUP FSV386
DISASSEMBLY·INSPECTION·ASSEMBLY386
Point Operations387
[Point 1]387
[Point 2]387
FW MAST GROUP388
DISASSEMBLY·INSPECTION·ASSEMBLY388
Point Operations389
[Point 1]389
FSW MAST GROUP390
DISASSEMBLY·INSPECTION·ASSEMBLY390
Point Operations391
[Point 1]391
FORK CARRIAGE (V – FV – FSV)392
DISASSEMBLY·INSPECTION·ASSEMBLY392
Point Operations392
[Point 1]392
REPLACING THE FORK CARRIAGE GUIDE SHOES (V – FV – FSV) (NISS)393
DISASSEMBLY·REASSEMBLY393
Point Operations394
[Point 1]394
[Point 2]394
[Point 3]394
[Point 4]395
MAST ADJUSTMENT (V – FV – FSV)395
Adjusting the lifting roller on the mast395
Adjusting the play on the inner mast roller (V – FV – FSV) and central mast lower roller (FSV)395
Adjusting the play on the outer mast roller (V – FV – FSV) and central mast upper roller (FSV)396
Adjusting the roller on the fork plate397
Adjusting the play on the lower/central/upper lifting roller397
Adjusting the lifting roller on the mast398
Adjusting the clearance of the inner mast roller398
STANDARD FOR SELECTING AN OVERSIZE ROLLER399
MAST ROLLER400
DISASSEMBLY-ASSEMBLY400
FORK CARRIAGE (FW – FSW)401
DISASSEMBLY·INSPECTION·ASSEMBLY401
Point Operations401
[Point 1]401
SIDESHIFT FORK CARRIAGE (FW – FSW) (ISS)402
DISASSEMBLY·INSPECTION·REASSEMBLY402
Point Operations402
[Point 1]402
REPLACING THE FORK CARRIAGE GUIDE SHOES (FW – FSW) (ISS)403
DISASSEMBLY·REASSEMBLY403
Point Operations403
[Point 1]403
MAST ADJUSTMENT (FW – FSW)404
Adjusting the mast and fork carriage shoes404
CHAINS405
INSPECTIONS – INSTALLATION – TUNING 405
Standard values of the chain pitch distance405
Assembly406
Adjustment408
FORK409
DISASSEMBLY·INSPECTION·ASSEMBLY409
ADJUSTING THE ADJUSTING RINGS ON THE LIFT CYLINDER ROD (TO AVOID IRREGULAR LIFTING)411
CYLINDERS413
LIFTING CYLINDERS414
GENERAL414
SPECIFICATIONS416
PARACHUTE VALVE (LOWERING SAFETY VALVE)417
LOWERING VALVE417
COMPONENTS418
SIDE LIFTING CYLINDERS V – FSV MAST (15 – 18 t)418
SIDE LIFTING CYLINDERS V – FSV MAST (20 t)418
SIDE LIFTING CYLINDERS FV MAST (15 – 18 t)419
CENTRAL LIFTING CYLINDERS FV – FSV MAST (15 – 18 t)419
SIDE LIFTING CYLINDERS FV MAST (20 t)420
CENTRAL LIFTING CYLINDERS FV – FSV MAST (20 t)420
FW MAST SIDE LIFTING CYLINDERS (15 – 18 t)421
CENTRAL LIFTING CYLINDERS FW – FSW MAST (15 – 18 t)421
FW MAST SIDE LIFTING CYLINDERS (20 t)422
CENTRAL LIFTING CYLINDERS FW – FSW MAST (20 t)422
FSW MAST SIDE LIFTING CYLINDER (15 – 18 t)423
FSW MAST SIDE LIFTING CYLINDERS (20 t)423
SIDE LIFTING CYLINDER ASSEMBLY424
DISASSEMBLY•ASSEMBLY424
Point Operations425
[Point 1]425
CYLINDER (V – FSV – FSW)427
REMOVAL – INSPECTION – INSTALLATION427
Point Operations428
[Point 1]428
[Point 2]430
[Point 3]430
[Point 4]431
[Point 5]431
[Point 6]431
CYLINDER (FV – FW)432
REMOVAL – INSPECTION – INSTALLATION432
Point Operations433
[Point 1]433
[Point 2]436
[Point 3]437
[Point 4]437
[Point 5]438
CENTRAL LIFTING CYLINDER ASSEMBLY439
DISASSEMBLY•ASSEMBLY439
CYLINDER (FV – FSV – FW – FSW)440
REMOVAL – INSPECTION – INSTALLATION440
Point Operations441
[Point 1]441
[Point 2]443
[Point 3]443
[Point 4]443
[Point 5]444
TILTING CYLINDERS445
GENERAL445
SPECIFICATIONS446
COMPONENTS446
DISASSEMBLY•ASSEMBLY447
Adjusting448
DISASSEMBLY•INSPECTION•ASSEMBLY448
Point Operations449
[Point 1]449
[Point 2]449
[Point 3]451
OIL PUMP453
SCRAPER454
COMPONENTS455
DISASSEMBLY·INSPECTION·REASSEMBLY456
Point Operations457
[Point 1]457
[Point 2]457
[Point 3]457
[Point 4]458
[Point 5]458
TEST METHOD458
DISTRIBUTOR461
HYDRAULIC DIAGRAM462
COMPONENTS463
SPECIFICATIONS465
DISASSEMBLY-ASSEMBLY466
DISASSEMBLY·INSPECTION·REASSEMBLY467
Point Operations468
[Point 1]468
[Point 2]468
[Point 3]469
[Point 4]470
MAXIMUM PRESSURE ADJUSTMENT470
MANUAL LOWERING VALVE471
SAS FUNCTION473
GENERAL474
FOR REPAIR WORK475
HAND GRIP POSITION CORRECTION VALVE476
DISASSEMBLY-ASSEMBLY476
Point Operations477
[Point 1]477
[Point 2]477
OSCILLATION LOCK CYLINDER478
DISASSEMBLY-ASSEMBLY478
Point Operations479
[Point 1]479
MAIN OPTIONS481
DC/DC CONVERTERS482
REAR COMPARTMENT FUSES483
FUSES UNDER DASHBOARD484
HEIGHT SELECTOR485
COMPONENTS485
FUNCTIONS486
MAXIMUM HEIGHT LIMITER486
HEIGHT LIMITER487
AUTOMATIC HEIGHT CONTROL488
Target selection before lift-up operation488
I-SITE490
COMPONENTS490
FLASH – ROTATING LAMP491
COMPONENTS491
WORK SPOTLIGHTS492
COMPONENTS492
COMBINED LIGHTS493
COMPONENTS493
HEATER – HEATED REAR WINDOW – RADIO – WIND-SCREEN WIPER – COURTESY LIGHT494
COMPONENTS494
MULTIFUNCTION JOYSTICK495
CONFIGURATIONS495
APPENDIX497
COMPONENTS498
MAIN HARNESS506
WIRING DIAGRAM – 3 WHEEL VERSION508
WIRING DIAGRAM – 4 WHEEL VERSION520

DESCRIPTION:

Toyota Forklift 8FBE15-20T 8FBEK16-18T 8FBM16-20T 8FBMK16-20T Repair Manual – PDF DOWNLOAD

OPERATING TIPS
1. Operations to be carried out in safe conditions
(1) After jacking up the vehicle, always rest it on wooden blocks or sturdy supports
(2) Use a rope with suitable capacity to jack up the vehicle or any heavy part of it
2. Practical operations
(1) Make sure the tools, required measurement instruments (circuit tester, ohmmeter, oil manometer, etc.)
and specific tools are available before starting work.
(2) Before disconnecting any electrical wire, check its color and condition.
(3) When reviewing the functional components, complex parts or corresponding mechanisms, arrange the
components in the right order to avoid confusion.
(4) When dismantling and inspecting precision components such as the control valve, use clean tools and
work in a clean environment.
(5) Follow the specified dismantling, checking and reassembling procedures.
(6) When removing gaskets, joints, O-rings, self-locking nuts and split pins, always replace them with new
ones during reassembly.
(7) When replacing them, only use original Toyota spare parts.
(8) During reassembly, use the specified bolts and nuts and observe the specified tightening torque (tighten
to the middle value in the specified tightening torque). If no tightening torque is specified, adopt the value
given in the “table of standard tightening torques”.
3. Fault status check.
Do not dismantle and/or replace any components immediately; first check whether this is necessary.
0
0-6 GENERAL
4. Disposal of exhausted liquids, etc.
Always use a suitable recipient to collect exhausted liquids when draining them. The disposal of oil, fuel,
coolant, the oil filter, electrolytic fluid from the battery or any other harmful substance may have toxic effects
on health or the environment. These substances should therefore be kept separate and given to an organization
authorized to handle them.
5. Lubrication of sliding parts
In addition to the regular lubrication specified in the maintenance table, MP grease (or molybdenum disulfide
grease) should be applied after repairs to all parts or surfaces involved in sliding actions (pedal articulated
joints, for example).
6. Disconnect the battery connector
Use the grip when disconnecting the battery connector. Do not touch the wiring.

S.V 27/02/2025