Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Toyota Forklift PMO 15 Master Service Manual 168570-040 – PDF DOWNLOAD
$27.95
Toyota Forklift PMO 15 Master Service Manual 168570-040 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Toyota Forklift PMO 15 Master Service Manual 168570-040 – PDF DOWNLOAD
FILE DETAILS:
Toyota Forklift PMO 15 Master Service Manual 168570-040 – PDF DOWNLOAD
Language : English
Pages : 126
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Toyota Forklift PMO 15 Master Service Manual 168570-040 – PDF DOWNLOAD
Introduction to BT’s:
Service Manual:
This Service manual contains product information regarding the current trucks including the technical data and instructions for maintenance and service. It includes the operator’s Instruction Manual, Spare Part Handbook and oil and grease specifications:
M Machine information
P Preventive maintenance
S Service instructions
O Options
At the top of each page you can find information on which section the page belongs: Section M 4 means that it is Technical Data; F-code means it deals with this specific truck family; T-code means specific products; Date and Version number give information on when the page was issued and which version.
- It is our ambition to send modification notifications concerning improvements to you as soon as possible. It’s stated on the notifications which section/s in the binder should be replaced. Notifications should be inserted immediately so that the binder always contains current service information.
- When contacting BT’s technical support always have the actual Service Manual close at hand. If you have any views regarding the Service Manual, please contact your training officer at BT who will forward your views to the technical documentation department.
TABLE OF CONTENTS:
Toyota Forklift PMO 15 Master Service Manual 168570-040 – PDF DOWNLOAD
Contents Master Service Manual (MSM)................................................................................ 0 Valid from serial number:....................................................................................... 0 T-code.......................................................................................................... 0 Model........................................................................................................... 0 Serial number................................................................................................... 0 Notes........................................................................................................... 0 1. Document list................................................................................................ 0 Section..................................................................................................... 0 C-code...................................................................................................... 0 T-code...................................................................................................... 0 Document.................................................................................................... 0 Issued...................................................................................................... 0 PMO 15.......................................................................................................... 1 Introduction to BT’s Service Manual................................................................................. 5 Contents, M......................................................................................................... 7 1. Truck information............................................................................................ 7 Operator’s manual................................................................................................... 9 Valid from serial number:....................................................................................... 9 T-code.......................................................................................................... 9 Model........................................................................................................... 9 Serial No....................................................................................................... 9 Notes........................................................................................................... 9 1. General...................................................................................................... 9 1.1. Issued operator’s manuals.............................................................................. 9 T-code.................................................................................................. 9 Model................................................................................................... 9 Serial number........................................................................................... 9 Order number............................................................................................ 9 Issued.................................................................................................. 9 General product information......................................................................................... 11 Valid from serial number:....................................................................................... 11 T-code...................................................................................................... 11 Model....................................................................................................... 11 Serial No................................................................................................... 11 Notes....................................................................................................... 11 1. Presentation of the truck.................................................................................... 11 2. Intended application of the truck............................................................................ 11 3. Forbidden application of the truck........................................................................... 12 4. Truck data................................................................................................... 12 Truck type.................................................................................................. 12 PMO 15...................................................................................................... 12 5. Truck dimensions............................................................................................. 13 PMO 15, 240Ah............................................................................................... 13 PMO 15, 320Ah............................................................................................... 13 6. Identification plate......................................................................................... 14 Item........................................................................................................ 14 Text........................................................................................................ 14 Unit........................................................................................................ 14 7. Modification plate........................................................................................... 14 Item........................................................................................................ 14 Text........................................................................................................ 14 8. Main components.............................................................................................. 15 1. Identification plate: With model designation, serial number, year of manufacture, weight witho........... 15 2. Tiller arm: The truck can be manoeuvred by the operator either standing in the driver’s compar........... 15 3. Emergency switch off..................................................................................... 15 4. Cover: Removable which provides good accessibility when servicing........................................ 15 5. Battery/Recharging connector: The battery is charged via the permanently fitted charging conne........... 15 6. Hydraulic unit: Pump motor, pump, valves and oil tank integrated in a compact unit....................... 15 7. Drive unit with brake: Drive motor, gears and drive wheel integrated in a compact unit. Steeri........... 15 8. Serial number: The serial number plate fitted to the chassis............................................. 15 9. Castor: Spring-loaded swivel castor to ensure stability.................................................. 15 10. Electric panel: The electrical components are collected on one panel. 24 volt electrical supp........... 15 11. Fork carriage: The forks are held horizontal by a link system. The fork carriage requires no ........... 15 12. Battery: 24 V........................................................................................... 15 13. Lifting points: For the machine weight, see the identification plate.................................... 15 9. Warning and information plates and symbols................................................................... 17 1. Travel direction......................................................................................... 17 2. Hydraulic control: Lifting/Lowering...................................................................... 17 3. Signal/Horn.............................................................................................. 17 4. Identification plate..................................................................................... 17 5. Hydraulic oil filling.................................................................................... 17 6. Serial number............................................................................................ 17 7. Lifting points........................................................................................... 17 8. Modification plate....................................................................................... 17 Technical service data.............................................................................................. 19 Valid from serial number:....................................................................................... 19 T-code...................................................................................................... 19 Model....................................................................................................... 19 Serial No................................................................................................... 19 Notes....................................................................................................... 19 MODELL.......................................................................................................... 19 PMO 15.......................................................................................................... 19 Drive motor................................................................................................. 19 Transmission/gear........................................................................................... 19 Wheels...................................................................................................... 19 Hydraulic unit.............................................................................................. 20 Fuses....................................................................................................... 20 Batteries................................................................................................... 20 Driving speeds.............................................................................................. 20 Lifting/lowering time....................................................................................... 21 Current consumption......................................................................................... 21 Quality Parts....................................................................................................... 23 Valid from serial number:....................................................................................... 23 T-code.......................................................................................................... 23 Model........................................................................................................... 23 Serial No....................................................................................................... 23 Notes........................................................................................................... 23 1. Issued Quality Parts......................................................................................... 23 T-code...................................................................................................... 23 Model....................................................................................................... 23 Serial No................................................................................................... 23 Order number................................................................................................ 23 Issued...................................................................................................... 23 Contents, P......................................................................................................... 25 1. Preventive Maintenance....................................................................................... 25 Introduction, maintenance........................................................................................... 27 1. Safety regulations with maintenance work..................................................................... 27 WARNING!.................................................................................................... 27 WARNING!.................................................................................................... 28 WARNING!.................................................................................................... 28 NOTE!....................................................................................................... 28 CAUTION!.................................................................................................... 28 2. Cleaning and washing......................................................................................... 29 NOTE!....................................................................................................... 29 2.1. External cleaning...................................................................................... 29 NOTE!................................................................................................... 29 2.2. Cleaning the motor compartment......................................................................... 29 NOTE!................................................................................................... 29 2.3. Electrical components.................................................................................. 30 NOTE!................................................................................................... 30 3. Safe lifting................................................................................................. 30 WARNING!.................................................................................................... 30 Preventive maintenance.............................................................................................. 31 Valid from serial number:....................................................................................... 31 T-code...................................................................................................... 31 Model....................................................................................................... 31 Serial No................................................................................................... 31 Notes....................................................................................................... 31 1. Maintenance schedule......................................................................................... 31 Item........................................................................................................ 31 Work required............................................................................................... 31 Interval in hours....................................................................................... 31 5....................................................................................................... 31 20...................................................................................................... 31 80...................................................................................................... 31 160..................................................................................................... 31 500..................................................................................................... 31 1000.................................................................................................... 31 3000.................................................................................................... 31 Interval in Days/Weeks/Months........................................................................... 31 1 d..................................................................................................... 31 1 v..................................................................................................... 31 1 m..................................................................................................... 31 2 m..................................................................................................... 31 6 m..................................................................................................... 31 12 m.................................................................................................... 31 36 m.................................................................................................... 31 0000.................................................................................................... 31 Chassis................................................................................................. 31 0380.................................................................................................... 31 Fork Carriage........................................................................................... 31 1700.................................................................................................... 31 Drive Motor............................................................................................. 31 2550.................................................................................................... 32 Drive Gear.............................................................................................. 32 3100.................................................................................................... 32 Brake................................................................................................... 32 3500.................................................................................................... 32 Wheels.................................................................................................. 32 4100.................................................................................................... 32 Tiller arm.............................................................................................. 32 5110.................................................................................................... 33 Battery................................................................................................. 33 5400.................................................................................................... 33 Electrical Panel........................................................................................ 33 6000.................................................................................................... 33 Hydraulic System........................................................................................ 33 7310.................................................................................................... 33 Lift Cylinder........................................................................................... 33 2. Lubrication chart............................................................................................ 35 Item........................................................................................................ 35 Service point............................................................................................... 35 Interval/Running hours...................................................................................... 35 Lubricant................................................................................................... 35 250 h................................................................................................... 35 1000 h.................................................................................................. 35 3000 h.................................................................................................. 35 Oil and grease specification........................................................................................ 37 Valid from serial number:....................................................................................... 37 T-code...................................................................................................... 37 Model....................................................................................................... 37 Serial No................................................................................................... 37 Notes....................................................................................................... 37 1. Approved oil’s and grease for PMO15......................................................................... 37 Type of lubricant........................................................................................... 37 Specification............................................................................................... 37 To be used for.............................................................................................. 37 > -15o C.................................................................................................... 37 < -15o C.................................................................................................... 37 Contents, S......................................................................................................... 39 1. Service instructions......................................................................................... 39 Drive motor......................................................................................................... 41 Valid from serial number:....................................................................................... 41 T-code.......................................................................................................... 41 Model........................................................................................................... 41 Serial number................................................................................................... 41 Notes........................................................................................................... 41 1. General...................................................................................................... 41 1.1. Mechanical construction................................................................................ 42 1.2. Special tools.......................................................................................... 43 Tool.................................................................................................... 43 2. Removal/Refitting............................................................................................ 43 2.1. Removing the motor from the truck...................................................................... 43 2.2. Re-assembly............................................................................................ 44 3. Service/Repairs.............................................................................................. 45 3.1. Cleaning............................................................................................... 45 3.2. Removal of motor....................................................................................... 46 3.3. Refitting of motor..................................................................................... 48 3.4. Armature bearings...................................................................................... 48 3.4.1. Changing the drive end bearing................................................................... 48 3.4.2. Changing the commutator end bearing.............................................................. 49 3.5. Carbon brushes and brush holder........................................................................ 49 3.5.1. Changing carbon brushes.......................................................................... 49 3.6. Commutator............................................................................................. 50 3.6.1. Turning the commutator........................................................................... 50 4. Storage/Transport............................................................................................ 51 4.1. Storage................................................................................................ 51 5. Data......................................................................................................... 52 Torque...................................................................................................... 52 Nm.......................................................................................................... 52 Grease specification........................................................................................ 52 Component................................................................................................... 52 Item........................................................................................................ 52 Min......................................................................................................... 52 Max......................................................................................................... 52 Unit........................................................................................................ 52 Drive gear.......................................................................................................... 55 Valid from serial number:....................................................................................... 55 T-code...................................................................................................... 55 Model....................................................................................................... 55 Serial No................................................................................................... 55 Notes....................................................................................................... 55 1. General technical description................................................................................ 55 1.1. Technical data......................................................................................... 56 Data.................................................................................................... 56 Description............................................................................................. 56 1.2. Gear components........................................................................................ 57 Pos No.................................................................................................. 57 Component............................................................................................... 57 1.3. Special tools.......................................................................................... 58 Pos No.................................................................................................. 58 Tool.................................................................................................... 58 2. Removing the gear from the truck............................................................................. 59 3. Change of seal on the drive shaft............................................................................ 60 4. Reconditioning of the gear................................................................................... 62 Mechanical brakes................................................................................................... 67 Valid from serial number:....................................................................................... 67 T-code...................................................................................................... 67 Model....................................................................................................... 67 Serial No................................................................................................... 67 Notes....................................................................................................... 67 1. General...................................................................................................... 67 Position.................................................................................................... 67 Description................................................................................................. 67 2. Function..................................................................................................... 67 2.1. Releasing the brakes................................................................................... 68 2.2. Braking................................................................................................ 68 3. Maintenance.................................................................................................. 69 Position.................................................................................................... 69 Adjustment measurement...................................................................................... 69 Electrical system................................................................................................... 71 Valid from serial number:....................................................................................... 71 T-code...................................................................................................... 71 Model....................................................................................................... 71 Serial No................................................................................................... 71 Notes....................................................................................................... 71 1. General...................................................................................................... 71 2. Electrical panel, components................................................................................. 71 3. List of symbols.............................................................................................. 72 Symbol...................................................................................................... 72 Description................................................................................................. 72 Function.................................................................................................... 72 Remark...................................................................................................... 72 3.1. Circuit diagram 1(3)................................................................................... 73 3.2. Circuit diagram 2(3)................................................................................... 74 3.3. Circuit diagram 3(3)................................................................................... 75 4. Operating description........................................................................................ 76 4.1. General................................................................................................ 76 4.2. Description............................................................................................ 76 4.3. Ignition lock S17 in the ON position................................................................... 76 4.4. The operating arm in drive position, S10............................................................... 77 4.5. Driving, steer wheel direction......................................................................... 77 4.6. Driving, fork direction................................................................................ 78 4.7. Reversing/motor brake steer wheel direction to fork direction.......................................... 78 4.8. Reversing/motor brake fork direction to steer wheel direction.......................................... 79 4.9. Lifting the forks...................................................................................... 79 4.10. Driving and simultaneously lifting the forks.......................................................... 80 4.11. Lowering the forks.................................................................................... 80 4.12. Horn.................................................................................................. 81 4.13. Emergency reverse..................................................................................... 81 Electrical system................................................................................................... 83 Valid from serial number:....................................................................................... 83 T-code...................................................................................................... 83 Model....................................................................................................... 83 Serial No................................................................................................... 83 Notes....................................................................................................... 83 1. General...................................................................................................... 83 2. Electrical panel, components................................................................................. 83 3. List of symbols.............................................................................................. 84 Symbol...................................................................................................... 84 Description................................................................................................. 84 Function.................................................................................................... 84 Remark...................................................................................................... 84 3.1. Circuit diagram 1(3)................................................................................... 86 3.2. Circuit diagram 2(3)................................................................................... 87 3.3. Circuit diagram 3(3)................................................................................... 88 4. Operating description........................................................................................ 89 4.1. General................................................................................................ 89 4.2. Description............................................................................................ 89 4.3. Ignition lock S17 in the ON position................................................................... 89 4.4. The operating arm in drive position, S10............................................................... 90 4.5. Driving, steer wheel direction......................................................................... 90 4.6. Driving, fork direction................................................................................ 91 4.7. Walking speed.......................................................................................... 91 4.8. Reversing/motor brake steer wheel direction to fork direction.......................................... 92 4.9. Reversing/motor brake fork direction to steer wheel direction.......................................... 92 4.10. Lifting the forks..................................................................................... 93 4.11. Driving and simultaneously lifting the forks.......................................................... 93 4.12. Lowering the forks.................................................................................... 94 4.13. Horn.................................................................................................. 94 4.14. Emergency reverse..................................................................................... 94 Battery controller/hourmeter........................................................................................ 95 Valid from serial number:....................................................................................... 95 T-code...................................................................................................... 95 Model....................................................................................................... 95 Serial No................................................................................................... 95 Notes....................................................................................................... 95 1. General...................................................................................................... 95 2. Electrical................................................................................................... 96 2.1. Voltage................................................................................................ 96 2.1.1. The contact voltage and current ratings for switching resistive loads............................ 96 2.1.2. Memory Retention................................................................................. 96 3. Battery Controller........................................................................................... 96 3.1. General................................................................................................ 96 3.1.1. Discharge Adjustment............................................................................. 97 SETTING............................................................................................. 97 VPC................................................................................................. 97 Pin No.............................................................................................. 98 Function............................................................................................ 98 NOTE:........................................................................................... 98 NOTE:........................................................................................... 98 3.2. Reset.................................................................................................. 99 3.3. Keyswitch.............................................................................................. 99 3.4. Hourmeter.............................................................................................. 99 4. Trouble shooting.............................................................................................100 4.1. Battery Discharge Indicator............................................................................100 4.1.1. No reset.........................................................................................100 4.1.2. Always resets after break in power...............................................................100 NOTE:...............................................................................................100 4.1.3. No discharge, gauge does not run down............................................................101 4.1.4. No lockout.......................................................................................101 4.1.5. No lift..........................................................................................101 4.1.6. Early lockout....................................................................................101 4.1.7. LEDs don’t light.................................................................................102 4.2. Hour meter.............................................................................................102 4.2.1. No display.......................................................................................102 4.2.2. Hour glass icon does not flash...................................................................102 4.2.3. Hour meter glass icon always flashes.............................................................102 Transistor regulator................................................................................................103 Valid from serial number:.......................................................................................103 T-code..........................................................................................................103 Model...........................................................................................................103 Serial number...................................................................................................103 Notes...........................................................................................................103 1. General......................................................................................................103 1.1. Characteristics and functions..........................................................................103 2. Connections..................................................................................................104 Connection pin..............................................................................................104 Connection..................................................................................................104 2.1. Connection to the control circuits.....................................................................105 Pin No..................................................................................................105 Connection..............................................................................................105 Contactor driving...................................................................................105 Connections for throttle............................................................................105 Basic control signals...............................................................................105 3. Technical specification......................................................................................106 Range.......................................................................................................106 Unit........................................................................................................106 Description.................................................................................................106 4. Parameters...................................................................................................107 Parameter (Programmer display)..............................................................................107 Range.......................................................................................................107 STD value...................................................................................................107 Units.......................................................................................................107 P/M.........................................................................................................107 Description.................................................................................................107 4.1. Mode 1 and 2...........................................................................................109 5. Diagnostics and trouble shooting.............................................................................109 5.1. Trouble shooting.......................................................................................109 5.2. Error codes............................................................................................110 5.2.1. LED indications..................................................................................110 LED code................................................................................................110 Programmer’s LCD- display...............................................................................110 Explanation.............................................................................................110 Probable cause..........................................................................................110 5.3. Testing circuits for error detection...................................................................112 6. Maintenance..................................................................................................112 NOTE!.......................................................................................................112 6.1. Safety.................................................................................................113 WARNING.................................................................................................113 6.2. Cleaning...............................................................................................113 7. Curtis 1307 hand terminal....................................................................................114 Pos.........................................................................................................115 Function....................................................................................................115 Notes.......................................................................................................115 8. Using the hand terminal......................................................................................116 8.1. Using the PROGRAM mode, checking and adjusting parameters..............................................117 NOTE!...................................................................................................117 8.1.1. Using the key MORE INFO in PROGRAM mode..........................................................118 8.2. Using SPECIAL PROGRAM mode.............................................................................118 8.3. Using TEST mode........................................................................................119 Test value..............................................................................................120 Description.............................................................................................120 8.4. Using DIAGNOSTICS mode.................................................................................121 NOTE....................................................................................................121 8.5. Using SPECIAL DIAGNOSTICS mode.........................................................................121 Electronic card.....................................................................................................123 Valid from serial number:.......................................................................................123 T-code......................................................................................................123 Model.......................................................................................................123 Serial No...................................................................................................123 Notes.......................................................................................................123 1. General......................................................................................................123 2. Connections/Adjustments......................................................................................123 Position....................................................................................................123 Connection/Adjustment.......................................................................................123 3. Card pin connections and LED’s...............................................................................124 Terminal No.................................................................................................124 LED No......................................................................................................124 Connection..................................................................................................124 Function....................................................................................................124 1.pdf............................................................................................................... 0 Contents Master Service Manual (MSM)............................................................................ 3 Valid from serial number:................................................................................... 3 T-code...................................................................................................... 3 Model....................................................................................................... 3 Serial number............................................................................................... 3 Notes....................................................................................................... 3 1. Document list............................................................................................ 3 Section................................................................................................. 3 C-code.................................................................................................. 3 T-code.................................................................................................. 3 Document................................................................................................ 3 Issued.................................................................................................. 3 PMO 15...................................................................................................... 0 Introduction to BT’s Service Manual............................................................................. 0 Contents, M..................................................................................................... 0 1. Truck information........................................................................................ 0 Operator’s manual............................................................................................... 0 Valid from serial number:................................................................................... 0 T-code...................................................................................................... 0 Model....................................................................................................... 0 Serial No................................................................................................... 0 Notes....................................................................................................... 0 1. General.................................................................................................. 0 1.1. Issued operator’s manuals.......................................................................... 0 T-code.............................................................................................. 0 Model............................................................................................... 0 Serial number....................................................................................... 0 Order number........................................................................................ 0 Issued.............................................................................................. 0 General product information..................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. Presentation of the truck................................................................................ 0 2. Intended application of the truck........................................................................ 0 3. Forbidden application of the truck....................................................................... 0 4. Truck data............................................................................................... 0 Truck type.............................................................................................. 0 PMO 15.................................................................................................. 0 5. Truck dimensions......................................................................................... 0 PMO 15, 240Ah........................................................................................... 0 PMO 15, 320Ah........................................................................................... 0 6. Identification plate..................................................................................... 0 Item.................................................................................................... 0 Text.................................................................................................... 0 Unit.................................................................................................... 0 7. Modification plate....................................................................................... 0 Item.................................................................................................... 0 Text.................................................................................................... 0 8. Main components.......................................................................................... 0 1. Identification plate: With model designation, serial number, year of manufacture, weight witho....... 0 2. Tiller arm: The truck can be manoeuvred by the operator either standing in the driver’s compar....... 0 3. Emergency switch off................................................................................. 0 4. Cover: Removable which provides good accessibility when servicing.................................... 0 5. Battery/Recharging connector: The battery is charged via the permanently fitted charging conne....... 0 6. Hydraulic unit: Pump motor, pump, valves and oil tank integrated in a compact unit................... 0 7. Drive unit with brake: Drive motor, gears and drive wheel integrated in a compact unit. Steeri....... 0 8. Serial number: The serial number plate fitted to the chassis......................................... 0 9. Castor: Spring-loaded swivel castor to ensure stability.............................................. 0 10. Electric panel: The electrical components are collected on one panel. 24 volt electrical supp....... 0 11. Fork carriage: The forks are held horizontal by a link system. The fork carriage requires no ....... 0 12. Battery: 24 V....................................................................................... 0 13. Lifting points: For the machine weight, see the identification plate................................ 0 9. Warning and information plates and symbols............................................................... 0 1. Travel direction..................................................................................... 0 2. Hydraulic control: Lifting/Lowering.................................................................. 0 3. Signal/Horn.......................................................................................... 0 4. Identification plate................................................................................. 0 5. Hydraulic oil filling................................................................................ 0 6. Serial number........................................................................................ 0 7. Lifting points....................................................................................... 0 8. Modification plate................................................................................... 0 Technical service data.......................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 MODELL...................................................................................................... 0 PMO 15...................................................................................................... 0 Drive motor............................................................................................. 0 Transmission/gear....................................................................................... 0 Wheels.................................................................................................. 0 Hydraulic unit.......................................................................................... 0 Fuses................................................................................................... 0 Batteries............................................................................................... 0 Driving speeds.......................................................................................... 0 Lifting/lowering time................................................................................... 0 Current consumption..................................................................................... 0 Quality Parts................................................................................................... 0 Valid from serial number:................................................................................... 0 T-code...................................................................................................... 0 Model....................................................................................................... 0 Serial No................................................................................................... 0 Notes....................................................................................................... 0 1. Issued Quality Parts..................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Order number............................................................................................ 0 Issued.................................................................................................. 0 Contents, P..................................................................................................... 0 1. Preventive Maintenance................................................................................... 0 Introduction, maintenance....................................................................................... 0 1. Safety regulations with maintenance work................................................................. 0 WARNING!................................................................................................ 0 WARNING!................................................................................................ 0 WARNING!................................................................................................ 0 NOTE!................................................................................................... 0 CAUTION!................................................................................................ 0 2. Cleaning and washing..................................................................................... 0 NOTE!................................................................................................... 0 2.1. External cleaning.................................................................................. 0 NOTE!............................................................................................... 0 2.2. Cleaning the motor compartment..................................................................... 0 NOTE!............................................................................................... 0 2.3. Electrical components.............................................................................. 0 NOTE!............................................................................................... 0 3. Safe lifting............................................................................................. 0 WARNING!................................................................................................ 0 Preventive maintenance.......................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. Maintenance schedule..................................................................................... 0 Item.................................................................................................... 0 Work required........................................................................................... 0 Interval in hours................................................................................... 0 5................................................................................................... 0 20.................................................................................................. 0 80.................................................................................................. 0 160................................................................................................. 0 500................................................................................................. 0 1000................................................................................................ 0 3000................................................................................................ 0 Interval in Days/Weeks/Months....................................................................... 0 1 d................................................................................................. 0 1 v................................................................................................. 0 1 m................................................................................................. 0 2 m................................................................................................. 0 6 m................................................................................................. 0 12 m................................................................................................ 0 36 m................................................................................................ 0 0000................................................................................................ 0 Chassis............................................................................................. 0 0380................................................................................................ 0 Fork Carriage....................................................................................... 0 1700................................................................................................ 0 Drive Motor......................................................................................... 0 2550................................................................................................ 0 Drive Gear.......................................................................................... 0 3100................................................................................................ 0 Brake............................................................................................... 0 3500................................................................................................ 0 Wheels.............................................................................................. 0 4100................................................................................................ 0 Tiller arm.......................................................................................... 0 5110................................................................................................ 0 Battery............................................................................................. 0 5400................................................................................................ 0 Electrical Panel.................................................................................... 0 6000................................................................................................ 0 Hydraulic System.................................................................................... 0 7310................................................................................................ 0 Lift Cylinder....................................................................................... 0 2. Lubrication chart........................................................................................ 0 Item.................................................................................................... 0 Service point........................................................................................... 0 Interval/Running hours.................................................................................. 0 Lubricant............................................................................................... 0 250 h............................................................................................... 0 1000 h.............................................................................................. 0 3000 h.............................................................................................. 0 Oil and grease specification.................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. Approved oil’s and grease for PMO15..................................................................... 0 Type of lubricant....................................................................................... 0 Specification........................................................................................... 0 To be used for.......................................................................................... 0 > -15o C................................................................................................ 0 < -15o C................................................................................................ 0 Contents, S..................................................................................................... 0 1. Service instructions..................................................................................... 0 Drive motor..................................................................................................... 0 Valid from serial number:................................................................................... 0 T-code...................................................................................................... 0 Model....................................................................................................... 0 Serial number............................................................................................... 0 Notes....................................................................................................... 0 1. General.................................................................................................. 0 1.1. Mechanical construction............................................................................ 0 1.2. Special tools...................................................................................... 0 Tool................................................................................................ 0 2. Removal/Refitting........................................................................................ 0 2.1. Removing the motor from the truck.................................................................. 0 2.2. Re-assembly........................................................................................ 0 3. Service/Repairs.......................................................................................... 0 3.1. Cleaning........................................................................................... 0 3.2. Removal of motor................................................................................... 0 3.3. Refitting of motor................................................................................. 0 3.4. Armature bearings.................................................................................. 0 3.4.1. Changing the drive end bearing............................................................... 0 3.4.2. Changing the commutator end bearing.......................................................... 0 3.5. Carbon brushes and brush holder.................................................................... 0 3.5.1. Changing carbon brushes...................................................................... 0 3.6. Commutator......................................................................................... 0 3.6.1. Turning the commutator....................................................................... 0 4. Storage/Transport........................................................................................ 0 4.1. Storage............................................................................................ 0 5. Data..................................................................................................... 0 Torque.................................................................................................. 0 Nm...................................................................................................... 0 Grease specification.................................................................................... 0 Component............................................................................................... 0 Item.................................................................................................... 0 Min..................................................................................................... 0 Max..................................................................................................... 0 Unit.................................................................................................... 0 Drive gear...................................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. General technical description............................................................................ 0 1.1. Technical data..................................................................................... 0 Data................................................................................................ 0 Description......................................................................................... 0 1.2. Gear components.................................................................................... 0 Pos No.............................................................................................. 0 Component........................................................................................... 0 1.3. Special tools...................................................................................... 0 Pos No.............................................................................................. 0 Tool................................................................................................ 0 2. Removing the gear from the truck......................................................................... 0 3. Change of seal on the drive shaft........................................................................ 0 4. Reconditioning of the gear............................................................................... 0 Mechanical brakes............................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. General.................................................................................................. 0 Position................................................................................................ 0 Description............................................................................................. 0 2. Function................................................................................................. 0 2.1. Releasing the brakes............................................................................... 0 2.2. Braking............................................................................................ 0 3. Maintenance.............................................................................................. 0 Position................................................................................................ 0 Adjustment measurement.................................................................................. 0 Electrical system............................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. General.................................................................................................. 0 2. Electrical panel, components............................................................................. 0 3. List of symbols.......................................................................................... 0 Symbol.................................................................................................. 0 Description............................................................................................. 0 Function................................................................................................ 0 Remark.................................................................................................. 0 3.1. Circuit diagram 1(3)............................................................................... 0 3.2. Circuit diagram 2(3)............................................................................... 0 3.3. Circuit diagram 3(3)............................................................................... 0 4. Operating description.................................................................................... 0 4.1. General............................................................................................ 0 4.2. Description........................................................................................ 0 4.3. Ignition lock S17 in the ON position............................................................... 0 4.4. The operating arm in drive position, S10........................................................... 0 4.5. Driving, steer wheel direction..................................................................... 0 4.6. Driving, fork direction............................................................................ 0 4.7. Reversing/motor brake steer wheel direction to fork direction...................................... 0 4.8. Reversing/motor brake fork direction to steer wheel direction...................................... 0 4.9. Lifting the forks.................................................................................. 0 4.10. Driving and simultaneously lifting the forks...................................................... 0 4.11. Lowering the forks................................................................................ 0 4.12. Horn.............................................................................................. 0 4.13. Emergency reverse................................................................................. 0 Electrical system............................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. General.................................................................................................. 0 2. Electrical panel, components............................................................................. 0 3. List of symbols.......................................................................................... 0 Symbol.................................................................................................. 0 Description............................................................................................. 0 Function................................................................................................ 0 Remark.................................................................................................. 0 3.1. Circuit diagram 1(3)............................................................................... 0 3.2. Circuit diagram 2(3)............................................................................... 0 3.3. Circuit diagram 3(3)............................................................................... 0 4. Operating description.................................................................................... 0 4.1. General............................................................................................ 0 4.2. Description........................................................................................ 0 4.3. Ignition lock S17 in the ON position............................................................... 0 4.4. The operating arm in drive position, S10........................................................... 0 4.5. Driving, steer wheel direction..................................................................... 0 4.6. Driving, fork direction............................................................................ 0 4.7. Walking speed...................................................................................... 0 4.8. Reversing/motor brake steer wheel direction to fork direction...................................... 0 4.9. Reversing/motor brake fork direction to steer wheel direction...................................... 0 4.10. Lifting the forks................................................................................. 0 4.11. Driving and simultaneously lifting the forks...................................................... 0 4.12. Lowering the forks................................................................................ 0 4.13. Horn.............................................................................................. 0 4.14. Emergency reverse................................................................................. 0 Battery controller/hourmeter.................................................................................... 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. General.................................................................................................. 0 2. Electrical............................................................................................... 0 2.1. Voltage............................................................................................ 0 2.1.1. The contact voltage and current ratings for switching resistive loads........................ 0 2.1.2. Memory Retention............................................................................. 0 3. Battery Controller....................................................................................... 0 3.1. General............................................................................................ 0 3.1.1. Discharge Adjustment......................................................................... 0 SETTING......................................................................................... 0 VPC............................................................................................. 0 Pin No.......................................................................................... 0 Function........................................................................................ 0 NOTE:....................................................................................... 0 NOTE:....................................................................................... 0 3.2. Reset.............................................................................................. 0 3.3. Keyswitch.......................................................................................... 0 3.4. Hourmeter.......................................................................................... 0 4. Trouble shooting......................................................................................... 0 4.1. Battery Discharge Indicator........................................................................ 0 4.1.1. No reset..................................................................................... 0 4.1.2. Always resets after break in power........................................................... 0 NOTE:........................................................................................... 0 4.1.3. No discharge, gauge does not run down........................................................ 0 4.1.4. No lockout................................................................................... 0 4.1.5. No lift...................................................................................... 0 4.1.6. Early lockout................................................................................ 0 4.1.7. LEDs don’t light............................................................................. 0 4.2. Hour meter......................................................................................... 0 4.2.1. No display................................................................................... 0 4.2.2. Hour glass icon does not flash............................................................... 0 4.2.3. Hour meter glass icon always flashes......................................................... 0 Transistor regulator............................................................................................ 0 Valid from serial number:................................................................................... 0 T-code...................................................................................................... 0 Model....................................................................................................... 0 Serial number............................................................................................... 0 Notes....................................................................................................... 0 1. General.................................................................................................. 0 1.1. Characteristics and functions...................................................................... 0 2. Connections.............................................................................................. 0 Connection pin.......................................................................................... 0 Connection.............................................................................................. 0 2.1. Connection to the control circuits................................................................. 0 Pin No.............................................................................................. 0 Connection.......................................................................................... 0 Contactor driving............................................................................... 0 Connections for throttle........................................................................ 0 Basic control signals........................................................................... 0 3. Technical specification.................................................................................. 0 Range................................................................................................... 0 Unit.................................................................................................... 0 Description............................................................................................. 0 4. Parameters............................................................................................... 0 Parameter (Programmer display).......................................................................... 0 Range................................................................................................... 0 STD value............................................................................................... 0 Units................................................................................................... 0 P/M..................................................................................................... 0 Description............................................................................................. 0 4.1. Mode 1 and 2....................................................................................... 0 5. Diagnostics and trouble shooting......................................................................... 0 5.1. Trouble shooting................................................................................... 0 5.2. Error codes........................................................................................ 0 5.2.1. LED indications.............................................................................. 0 LED code............................................................................................ 0 Programmer’s LCD- display........................................................................... 0 Explanation......................................................................................... 0 Probable cause...................................................................................... 0 5.3. Testing circuits for error detection............................................................... 0 6. Maintenance.............................................................................................. 0 NOTE!................................................................................................... 0 6.1. Safety............................................................................................. 0 WARNING............................................................................................. 0 6.2. Cleaning........................................................................................... 0 7. Curtis 1307 hand terminal................................................................................ 0 Pos..................................................................................................... 0 Function................................................................................................ 0 Notes................................................................................................... 0 8. Using the hand terminal.................................................................................. 0 8.1. Using the PROGRAM mode, checking and adjusting parameters.......................................... 0 NOTE!............................................................................................... 0 8.1.1. Using the key MORE INFO in PROGRAM mode...................................................... 0 8.2. Using SPECIAL PROGRAM mode......................................................................... 0 8.3. Using TEST mode.................................................................................... 0 Test value.......................................................................................... 0 Description......................................................................................... 0 8.4. Using DIAGNOSTICS mode............................................................................. 0 NOTE................................................................................................ 0 8.5. Using SPECIAL DIAGNOSTICS mode..................................................................... 0 Electronic card................................................................................................. 0 Valid from serial number:................................................................................... 0 T-code.................................................................................................. 0 Model................................................................................................... 0 Serial No............................................................................................... 0 Notes................................................................................................... 0 1. General.................................................................................................. 0 2. Connections/Adjustments.................................................................................. 0 Position................................................................................................ 0 Connection/Adjustment................................................................................... 0 3. Card pin connections and LED’s........................................................................... 0 Terminal No............................................................................................. 0 LED No.................................................................................................. 0 Connection.............................................................................................. 0 Function................................................................................................ 0
IMAGES PREVIEW OF THE MANUAL:
Contact us: [email protected]
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V
