Toyota Forklift PP 13 Parts Catalog Manual SN372000AA – PDF DOWNLOAD

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Toyota Forklift PP 13 Parts Catalog Manual SN372000AA – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift PP 13 Parts Catalog Manual SN372000AA – PDF DOWNLOAD

Language : English
Pages : 58
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Toyota Forklift PP 13 Parts Catalog Manual SN372000AA – PDF DOWNLOAD

Table of contents...................................................................................................0
General product information 5.......................................................................................0
	1 Intended application of the truck 5...........................................................................0
	2 Forbidden application of the truck 5..........................................................................0
	3 Truck data 6..................................................................................................0
	4 Truck dimensions 7............................................................................................0
	5 Identification plate 8........................................................................................0
	6 Main components 8.............................................................................................0
	7 Warning and information plates and symbols 10.................................................................0
Technical data 13...................................................................................................0
Introduction Maintenance 17.........................................................................................0
	1 Safety regulations with maintenance work 17...................................................................0
	2 Cleaning and washing 19.......................................................................................0
	3 Safe lifting 20...............................................................................................0
Maintenance, Lubrication schedule 21................................................................................0
	1 Maintenance schedule 21.......................................................................................0
	2 Lubrication schedule 25.......................................................................................0
Oil and grease specification 27.....................................................................................0
Drive unit/drive gear 29............................................................................................0
	1 Component parts 29............................................................................................0
	2. Service and repairs 32.......................................................................................0
	3 Technical data 35.............................................................................................0
Electrical systems 37...............................................................................................0
	1 Electrical parts 37...........................................................................................0
	2 List of symbols and electrical wiring diagram 40..............................................................0
	3 Functional description 44.....................................................................................0
	4 Error codes 45................................................................................................0
	5 Parameters 48.................................................................................................0
	6 Test 49.......................................................................................................0
	7 Technical specifications – SEM zero 52........................................................................0
Hydraulic system 53.................................................................................................0
	1 Hydraulic chart and list of symbols 53........................................................................0
	2 Adjustments W13 54............................................................................................0
In-built battery charger 57.........................................................................................0
	1 General 57....................................................................................................0
	2 Charging 57...................................................................................................0
	3 Trouble shooting 57...........................................................................................0
	4 Technical data 58.............................................................................................0
General product information.........................................................................................0
	1 Intended application of the truck.............................................................................0
	2 Forbidden application of the truck............................................................................0
	3 Truck data....................................................................................................0
		Truck type..................................................................................................0
		PP13........................................................................................................0
	4 Truck dimensions..............................................................................................0
		PP13........................................................................................................0
	5 Identification plate..........................................................................................0
		Item........................................................................................................0
		Text........................................................................................................0
		Unit........................................................................................................0
	6 Main components...............................................................................................0
		1. Tiller arm: The truck is manoeuvred by the driver while walking. 208 degree steering area. The...........0
		2. Covers: Easily removable, providing good accessibility for battery replacement...........................0
		3. Start block and charging plug: The battery is charged via the in-built charger...........................0
		4. Electric panel: Removable, which provides good access when servicing. 24 volt electrical suppl...........0
		5. Hydraulic unit: Pump motor and pump are integrated in a compact unit.....................................0
		6. Drive unit with brake: Fixed drive unit with electromagnetic brake, travel motor, gear and dri...........0
		7. Serial number: The serial number plate fitted to the chassis.............................................0
		8. Support castor wheels: Two support castor wheels to ensure stability.....................................0
		9. Battery: 24 V using two 12 V batteries...................................................................0
		10. Fork carriage: The forks are held horizontally by a link system. The fork carriage can be lub...........0
		11. Identification plate: With model designation, serial number, year of manufacture, weight with...........0
	7 Warning and information plates and symbols....................................................................0
		1. Hydraulic control: Lift..................................................................................0
		2. Hydraulic control: Lower.................................................................................0
		3. Travel direction.........................................................................................0
		4. Signal/Horn..............................................................................................0
		5. Passengers prohibited....................................................................................0
		6. Hydraulic oil filling....................................................................................0
		7. Serial number............................................................................................0
		8. Lifting points...........................................................................................0
		9. Identification plate.....................................................................................0
Technical data......................................................................................................0
	Model...........................................................................................................0
	PP 13...........................................................................................................0
Introduction Maintenance............................................................................................0
	1 Safety regulations with maintenance work......................................................................0
		WARNING!....................................................................................................0
		WARNING!....................................................................................................0
		WARNING!....................................................................................................0
		NOTE!.......................................................................................................0
		CAUTION!....................................................................................................0
	2 Cleaning and washing..........................................................................................0
		NOTE!.......................................................................................................0
		2.1 External cleaning.......................................................................................0
			NOTE!...................................................................................................0
		2.2 Cleaning the motor compartment..........................................................................0
			NOTE!...................................................................................................0
		2.3 Electrical components...................................................................................0
			NOTE!...................................................................................................0
	3 Safe lifting..................................................................................................0
		WARNING!....................................................................................................0
Maintenance, Lubrication schedule...................................................................................0
	1 Maintenance schedule..........................................................................................0
	2 Lubrication schedule..........................................................................................0
		Pos no......................................................................................................0
		Service point...............................................................................................0
		Interval/Running hours......................................................................................0
		Lubricant...................................................................................................0
Oil and grease specification........................................................................................0
	Pos.............................................................................................................0
	Type of lubricant...............................................................................................0
	Specification...................................................................................................0
	Application.....................................................................................................0
Drive unit/drive gear...............................................................................................0
	1 Component parts...............................................................................................0
		Pos.........................................................................................................0
		Benämning...................................................................................................0
		Anm.........................................................................................................0
		1.1 Dismantling the motor from the truck....................................................................0
		1.2 Assembling..............................................................................................0
	2. Service and repairs..........................................................................................0
		2.1 Inspection/replacement of the carbon brushes............................................................0
		2.2 Replacing the drive gear................................................................................0
		2.3 Cleaning................................................................................................0
		2.4 Brakes, Maintenance.....................................................................................0
		2.5 Replacing the brake disc................................................................................0
	3 Technical data................................................................................................0
		Truck type..................................................................................................0
		PP 13.......................................................................................................0
Electrical systems..................................................................................................0
	1 Electrical parts..............................................................................................0
	2 List of symbols and electrical wiring diagram.................................................................0
		Symbol......................................................................................................0
		Description.................................................................................................0
		Function....................................................................................................0
		Notes.......................................................................................................0
		2.1 Electrical diagram 1 (3)................................................................................0
		2.2 Electrical diagram 2 (3)................................................................................0
		2.3 Electrical diagram 3(3).................................................................................0
	3 Functional description........................................................................................0
		3.1 Starting the truck......................................................................................0
		3.2 Driving.................................................................................................0
		3.3 Neutral speed reduction.................................................................................0
		3.4 Braking.................................................................................................0
		3.5 Lifting the forks.......................................................................................0
		3.6 Lowering the forks......................................................................................0
		3.7 Horn....................................................................................................0
	4 Error codes...................................................................................................0
		4.1 Diagnosis and trouble shooting..........................................................................0
			LED-code................................................................................................0
			Hand terminal LCD-display...............................................................................0
			Description.............................................................................................0
			Possible cause..........................................................................................0
	5 Parameters....................................................................................................0
		NOTE !......................................................................................................0
		5.1 Parameters..............................................................................................0
			Parameter...............................................................................................0
			Min.....................................................................................................0
			Max.....................................................................................................0
			Std.....................................................................................................0
			Description.............................................................................................0
	6 Test..........................................................................................................0
		6.1 Test functions..........................................................................................0
		6.2 Safety..................................................................................................0
			WARNING!................................................................................................0
	7 Technical specifications – SEM zero...........................................................................0
		Value.......................................................................................................0
		Unit........................................................................................................0
		Description.................................................................................................0
Hydraulic system....................................................................................................0
	1 Hydraulic chart and list of symbols...........................................................................0
		1.1 List of Symbols.........................................................................................0
			Pos No..................................................................................................0
			Description.............................................................................................0
			Function................................................................................................0
			Remarks.................................................................................................0
	2 Adjustments W13...............................................................................................0
		2.1 Adjusting the pressure limit valve......................................................................0
			1. Locking nut. Use special tool, see drawing in chapter “Tools”........................................0
			2. Adjuster screw, pressure limit. Adjusting clockwise results in increased pressure. Adjusting a.......0
			3. Pressure limit valve. Use special tool, see drawing in chapter “Tools”...............................0
		2.2 Tools...................................................................................................0
In-built battery charger............................................................................................0
	1 General.......................................................................................................0
	2 Charging......................................................................................................0
	3 Trouble shooting..............................................................................................0
	4 Technical data................................................................................................0

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