Toyota Forklift SP10 SP10S PP13 Service Manual SN 904526- (SP10, SP10S) 914369- (PP13) – PDF DOWNLOAD

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Toyota Forklift SP10 SP10S PP13 Service Manual SN 904526- (SP10, SP10S) 914369- (PP13) – PDF DOWNLOAD

FILE DETAILS:

Toyota Forklift SP10 SP10S PP13 Service Manual SN 904526- (SP10, SP10S) 914369- (PP13) – PDF DOWNLOAD

Language : English
Pages : 142
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Toyota Forklift SP10 SP10S PP13 Service Manual SN 904526- (SP10, SP10S) 914369- (PP13) – PDF DOWNLOAD

1- Table of Contents..............................................................  3
2- Technical data.................................................................  7
	2.1 General tightening torques................................................ 10
3- Maintenance.................................................................... 11
	3.1 Safety regulations with maintenance work.................................. 12
	3.2 Cleaning and washing...................................................... 14
		3.2.1 External cleaning................................................... 14
		3.2.2 Cleaning the motor compartment...................................... 14
		3.2.3 Electrical components............................................... 14
	3.3 Safe lifting.............................................................. 15
	3.4 Lifting the truck SP10, SP10S............................................. 16
	3.5 Lifting the truck PP13.................................................... 18
		3.5.1 Using a lifting device.............................................. 18
		3.5.2 Lifting points, using another fork lift truck....................... 18
	3.6 Placing the truck on its side SP10, SP10S................................. 19
	3.7 Maintenance Schedule...................................................... 20
	3.8 Oil and lubricants........................................................ 24
4- Tools.......................................................................... 27
	4.1 Super Seal connectors..................................................... 27
	4.2 AMP connectors............................................................ 28
		4.2.1 AMP Connectors, 040 series.......................................... 29
	4.3 Molex connectors.......................................................... 29
	4.4 Grease guns............................................................... 30
	4.5 Other tools............................................................... 31
5- Chassis - 0000................................................................. 33
	5.1 Support arms SP10......................................................... 33
		5.1.1 Placement of supportarms............................................ 34
	5.2 Support arms SP10S........................................................ 35
		5.2.1 General............................................................. 35
		5.2.2 Main Components..................................................... 35
		5.2.3 Maintenance......................................................... 36
		5.2.4 Adjusting the support arm width..................................... 36
		5.2.5 Replacing support arms.............................................. 36
6- Drive unit/drive gear - 2000................................................... 39
	6.1 Component parts........................................................... 39
	6.2 Service and repairs....................................................... 40
		6.2.1 Dismantling the motor from the truck................................ 40
		6.2.2 Inspection/replacement of the carbon brushes........................ 40
		6.2.3 Replacing the drive gear............................................ 41
		6.2.4 Cleaning............................................................ 41
		6.2.5 Maintenance of brakes............................................... 42
		6.2.6 Replacing the brake disc............................................ 42
7- Wheel system - 3000............................................................ 43
	7.1 Castor wheel suspension SP10, SP10S....................................... 43
		7.1.1 Components.......................................................... 43
		7.1.2 Lubricating the nipples............................................. 44
		7.1.3 Adjusting the castor wheel pressure................................. 44
	7.2 Castor wheel PP13......................................................... 45
		7.2.1 Lubricating the nipples............................................. 46
8- Steering system - 4000......................................................... 47
	8.1 Components................................................................ 47
9- Electrical system - 5000....................................................... 49
	9.1 General................................................................... 49
		9.1.1 Firmware (truck control software)................................... 49
	9.2 Names of parts............................................................ 49
	9.3 Electric equipment list summary........................................... 50
		9.3.1 Electric component overview......................................... 52
	9.4 Access to the main electric panel......................................... 55
	9.5 Electric circuit overview................................................. 56
	9.6 Symbol list............................................................... 57
	9.7 Electric wiring diagram................................................... 58
	9.8 Automatic height adjustment............................................... 64
	9.9 Functional description.................................................... 70
		9.9.1 Operating principle................................................. 70
		9.9.2 Transistor regulator................................................ 74
			General............................................................... 74
			Safety................................................................ 74
		9.9.3 Battery charging on-board the truck (machine number 947624-)........ 76
			Charging.............................................................. 76
			Technical data........................................................ 77
			Alarm indications on charger.......................................... 78
		9.9.4 Battery charge level status......................................... 79
			Battery display (option).............................................. 79
		9.9.5 Built-in charger for charging on a lorry - PP13..................... 80
			General............................................................... 80
			Installation recommendations for the “connection point” on a lorry.... 80
			Installation on the truck............................................. 81
			Charging.............................................................. 83
			Troubleshooting....................................................... 83
			Technical data........................................................ 83
		9.9.6 Limiting the travel speed........................................... 84
		9.9.7 Hour meter modes.................................................... 84
		9.9.8 Hand-held terminal.................................................. 85
			General............................................................... 85
			Connecting the hand-held terminal..................................... 85
			Hand-held terminal overview........................................... 85
			Hand-held terminal menus.............................................. 87
	9.10 Troubleshooting.......................................................... 88
		9.10.1 General............................................................ 88
		9.10.2 Displaying error codes............................................. 88
			Direct error code display............................................. 88
			Displaying error code on the hand-held terminal....................... 88
			Error history......................................................... 89
		9.10.3 Error code list.................................................... 90
		9.10.4 TESTER function.................................................... 93
	9.11 Parameters and settings.................................................. 95
		9.11.1 General............................................................ 95
		9.11.2 Setting the parameters............................................. 95
		9.11.3 Parameter list..................................................... 96
		9.11.4 Parameter description.............................................. 97
			Acceleration ramp time (ACC.DELAY).................................... 97
			Deceleration ramp time (ACC.DELAY).................................... 97
			Release breaking intensity (RELEASE BRAKING).......................... 97
			Inversion braking intensity (INVERSION BRAKING)....................... 97
			Maximum speed (CUTBACK SPEED 3)....................................... 97
			Reset service counter (CHECK UP DONE)................................. 97
			Select service warning type (CHECK UP TYPE)........................... 97
			”Time to next service” (CHECK UP HOURS)............................... 98
		9.11.5 Transferring parameter settings.................................... 98
			General............................................................... 98
			From the truck to the hand-held terminal.............................. 99
			From the hand-held terminal to the truck..............................100
		9.11.6 Speed potentiometer calibration....................................100
			General...............................................................100
			Procedure.............................................................101
	9.12 Technical data...........................................................102
		9.12.1 SEM-X transistor regulator.........................................102
10- Hydraulic system - 6000.......................................................103
	10.1 SP10, SP10S..............................................................103
	10.2 Hydraulics diagram and main components SP10, SP10S.......................104
	10.3 Hydraulics diagram and components PP13...................................106
	10.4 Description SP10, SP10S, PP13............................................108
		Lift......................................................................108
		Lower.....................................................................108
		Operating pressure and pressure limitation................................108
	10.5 Adjustments..............................................................109
		10.5.1 Adjustment of the pressure limit valve SP10, SP10S.................109
		10.5.2 Adjustment of the pressure limit valve PP13........................110
	10.6 Tools SP10, SP10S, PP13..................................................111
11- Lift mast SP10, SP10S - 7000..................................................113
	11.1 Main mast................................................................113
		11.1.1 Components.........................................................113
		11.1.2 Maintenance........................................................114
			Mounting..............................................................114
			Lubrication...........................................................114
		11.1.3 Cylinder...........................................................115
			Disassembly...........................................................115
			Assembly..............................................................115
	11.2 Fork carriage............................................................116
		11.2.1 Maintenance........................................................116
	11.3 Main lift chain system...................................................117
		11.3.1 Checking the chain setting.........................................117
		11.3.2 Chain inspection...................................................117
			Noise.................................................................117
			Surface rust..........................................................117
			Rusty links...........................................................117
			Stiff links...........................................................117
			Bolt rotation.........................................................118
			Loose bolts...........................................................118
			Outline wear..........................................................119
			Stretching............................................................120
			Damage................................................................120
			Damaged discs.........................................................121
			Damaged bolts.........................................................121
			Dirty chain...........................................................121
		11.3.3 Cleaning...........................................................121
		11.3.4 Lubrication........................................................122
12- Accessories - 9000............................................................123
	12.1 Automatic height adjustment SP10, SP10S..................................123
		12.1.1 General............................................................123
		12.1.2 Electrical wiring diagram..........................................125
13- Destruction instructions......................................................131
	13.1 General..................................................................131
	13.2 Procedure................................................................131
	13.3 Abbreviations............................................................132
	13.4 Sorting..................................................................132
	13.5 Chassis (0300)...........................................................133
		Disassembly...............................................................133
		Material handling.........................................................133
	13.6 Hoods, hatches (0340)....................................................133
		Disassembly...............................................................133
		Material handling.........................................................133
	13.7 Electric Pump Motor (1710)...............................................133
		Disassembly...............................................................133
		Material handling.........................................................133
	13.8 Drive assembly/drive motor (1760/ 2550)..................................134
		Disassembly...............................................................134
		Material handling.........................................................134
	13.9 Wheels (3500)............................................................135
		Disassembly...............................................................135
		Material handling.........................................................135
	13.10 Tiller arm (4110).......................................................136
		Disassembly...............................................................136
		Material handling.........................................................136
	13.11 General electrical equipment (5100).....................................137
		Disassembly...............................................................137
		Material handling.........................................................137
	13.12 Hydraulic unit (6100)...................................................138
		Disassembly...............................................................138
		Material handling.........................................................138
	13.13 Hydraulic cables/cylinders (6230/ 6610).................................139
		Disassembly...............................................................139
		Material handling.........................................................139
	13.14 Main mast and fork carriage (7100)......................................140
		Disassembly...............................................................140
		Material handling.........................................................140

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