Toyota Orderpicker 6BPU15 Service Manual SN 70001-79999 – PDF DOWNLOAD

Description

Toyota Orderpicker 6BPU15 Service Manual SN 70001-79999 – PDF DOWNLOAD

FILE DETAILS:

Toyota Orderpicker 6BPU15 Service Manual SN 70001-79999 – PDF DOWNLOAD

Language : English
Pages : 456
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Toyota Orderpicker 6BPU15 Service Manual SN 70001-79999 – PDF DOWNLOAD

R/M 6BPU15 SN: 70,001-79,999 1
How to Use This Manual 3
Map of the Manual 4
Manual Design 5
Table of Contents 13
List of Figures 19
Start Page 23
Safety 25
Definitions 26
General Safety 27
Battery Safety 30
Static Safety 35
Jacking Safety 37
Tie-down for Transport 38
Towing 38
Welding Safety 39
Systems Overview 41
Systems Overview 42
Type 43
Power 43
Capacity 43
Mast 43
Controls 43
Indicators 43
Electronics 44
Electric Steering System 44
Specifications 45
Description 46
Chassis 46
Operator’s Console 49
Operator Compartment Options 51
Steering and Controls 53
Steer Controller Guidance System 53
Drive and Brake 57
Drive Unit 57
Brake 57
Mast 59
Mast Assembly 59
Hydraulic Components 61
Lift / Lower System 61
Electrical Components and Systems 64
General 64
Miscellaneous Circuits 80
Fuses 80
Sidegate Switches (S60, S61) 80
Tie-Points 80
Cables 81
Over-the-Mast Cables 81
Planned Maintenance 83
Planned Maintenance 84
General Maintenance Instructions 84
Planned Maintenance 85
Introduction 85
Maintenance Manual 85
Battery Maintenance 95
Battery Safety 95
Battery Inspection and Care 97
Battery Cleaning Procedure 97
Charging Process 98
Troubleshooting 99
How to Use This Chapter100
Electrical Troubleshooting Guidelines100
Electrical Connector Locator Chart102
Shorts to Frame Test103
Electric Motor Tests110
Motor Types110
Open Circuit Motor Test110
Grounded Motor Test111
Short Circuited Armature or Field Winding111
Hydraulic Troubleshooting Guidelines113
Hydraulic Leakage114
List of Troubleshooting Charts123
Electrical Codes and Tests155
General156
Modes of Operation157
Overview157
Passwords160
Disable the Brush Wear Warning161
Entering the Secondary Password161
Start the Hour Meter162
Entering the Secondary Password162
Self-diagnosis Mode163
Maneuvering within Self-diagnosis Mode163
Analyzer (AnL) Mode165
Entering the Secondary Password165
Entering Analyzer Mode165
Maneuvering within Analyzer Mode165
Tuning (Tuning) Mode167
Entering the Secondary Password167
Maneuvering within Tuning Mode167
Exiting Tuning Mode169
Calibrate (Calibrte) Mode170
Entering the Secondary Password170
Entering Calibrate Mode170
Maneuvering within Calibrate Mode170
Configure (Configur) Mode174
Entering the Secondary Password174
Code Summary Tables176
Analog Inputs179
Category 1 Class 2:179
Tests183
Steer Controller Guidance Systems253
Codes and Tests253
Steer Controller Guidance System311
Analog Input Tests: (Category 1, Class2: 12)311
12-20: Steer Controller Power Supply Voltage311
Steer Controller Guidance System335
Digital Input Tests335
Component Procedures345
Component Locator Photos346
General Maintenance Instructions351
Maintenance Practices351
Adjustment and Repair361
Power Section361
Theory of Operation411
Electrical Functions412
Operating Description Overview412
Lift / Lower System413
Overview413
Unique System Features413
Lift414
Lower414
Braking System416
Proportional Plugging416
Appendix435
Lubrication Equivalency Chart436
Torque Chart – Standard (Ferrous)438
Torque Chart – Standard (Brass)439
Torque Chart – Metric440
Decimal Equivalent Chart441
Standard / Metric Conversions443
Electrical Schematic445
Hydraulic Schematic451
Index453

DESCRIPTION:

Toyota Orderpicker 6BPU15 Service Manual SN 70001-79999 – PDF DOWNLOAD

Manual Design:

The Toyota Orderpicker Service Manual is designed with the following objectives in mind:

• Provide technical coverage for expected levels of user expertise.
• Anticipate your needs and reduce your decisions regarding maintenance.
• Reduce page flipping through a “one-stop shopping” approach.

The two-line running page header at the top of each page tells you:

• the name of the manual
  (Toyota Orderpicker Service Manual)
• the current Chapter Title
  (e.g., this page How to Use This Manual)
• the current topic
  (e.g., this page Manual Design)

Manual Design:

• The START page asks a few simple questions to guide you to the proper chapter.
• How to Use This Manual explains the manual format and design and contains the Table of Contents and START page.
• Safety explains warning and caution notes, general safety rules and safety rules for batteries, static, jacking, and welding.
• Systems Overview includes truck specifications and functional overview of the major systems.
• Planned Maintenance outlines the recommended schedule of preventive services to keep your truck working most efficiently.

S.V 25/02/2025