TRENCOR M-500PDH Operation & Safety Instruction Manual PDF

Description

TRENCOR M-500PDH Operation & Safety Instruction Manual – PDF DOWNLOAD

FILE DETAILS:

TRENCOR M-500PDH Operation & Safety Instruction Manual – PDF DOWNLOAD

Language : English
Pages :106 
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

TRENCOR M-500PDH Operation & Safety Instruction Manual – PDF DOWNLOAD

Introduction 2
Warranty Policy 3
Machine Serial Number Locations 8
Safety Awareness Program 11
Revision Record 13
To The Owner 15
Overview 21
M-500PDH Components 21
General Information 24
Operation and Maintenance Manual 24
Ownership of Information 24
Manufacturer Identification Data 24
Machine Identification Data 24
Scope of Document 24
Declaration of Conformity 24
Legal Disclaimer 25
Purpose of Machine 25
Ground Leveling 25
Ambient Conditions 25
Warranty: General Conditions 25
Limitations of Warranty 25
Request for Service/Support 25
Warranty and Service for Diesel Engine 25
Instruction Manuals 26
Safety Information 27
Safety Regulations and Practices 27
Emergency Procedures 27
Qualification of Personnel 28
Basic Safety Guidelines 29
Before Starting the Machine 30
Operating Precautions 30
Operator’s Responsibilities 30
Maintenance Precautions 31
Transporting Precautions 31
Trailer Reporting Safety Defects 31
Welding Safety 32
Refueling Safety 32
Noise Level Safety 33
Ladder Safety 33
Hazardous Chemicals 33
Arc Flash Safety 34
Danger Zones — Safe Distances 35
Crystalline Silica (Quartz) Dust Precautions 35
Grounding 36
Safety Alerts 37
Machine Controls 41
Safety Switches 41
Service Lights 45
Battery Switch 46
Genset Control Panel 47
Mud Pump Engine Control Panel 48
M-500PDH Main AC Control Panel 50
M-500PDH Remote AC Control Panel 52
M-500PDH Operators Console 53
Mud Pump Control 55
Preparation 57
Site Preparation 57
Swamp Mats 57
Pit Pump 58
Set Up 59
Set Up 59
Entry Pit and Returns Pit Construction 61
Hose Connections from Pit Pump to Inlet Port 62
High Pressure Discharge Hoses 63
Before Operating the Machine 63
Starting the Mud Pump Engine 64
Starting the Genset Engine and Generator 65
Operating the M-500PDH 66
Preparing Drilling Fluid 66
Adding Bentonite and Agitation 67
Ongoing Drilling Fluid Supply 68
Fluid Pumping Checklist 69
Adjusting Flow Rate 70
Pumping Fluid to a Directional Drill 71
Operation When Adding or Removing Drill Pipe 73
Mud Pump Pressure Relief Valve 75
Cleaning Drilling Fluid Returns from the Entry Pit 76
End of Pumping Operations 77
Stopping the Mud Pump Engine 77
Stopping the Genset Engine 77
Operating in Different Climates 78
Operating in Hot Weather 78
Operating in Cold Weather 78
Machine Storage and Transport 79
Minimum Storage Space Required 79
Storage Site Conditions 79
Preparations for Storage 79
Transportation 80
Lifting the Machine 81
General Maintenance 83
Qualification of the Technician 84
Cleaning 84
Welding 85
Tier 4 Diesel Engine 85
Genset Maintenance 86
Approved Replacement Fluids 86
Scheduled Maintenance 87
10 Hour Inspection and Maintenance 88
50 Hour Inspection and Maintenance 93
500 Hour Inspection and Maintenance 95
1000 Hour Inspection and Maintenance 96
Specifications 99
Machine Dimensions / Weight 99
Power Train 99
Pump, Liner Wash 99
Pump, Supercharge 99
Pump, Mix-Agitation 99
Pump, Cone Supply 100
Pump, Hydraulic Jack 100
Controls 100
Accessories 100
Fluid Capacities 100
Appendix 101
Appendix A: List of Attachments 103
Sample Declaration of Conformity 105

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