Triumph Tiger 800 (2015–2016) Service Manual PDF DOWNLOAD

Description

Triumph Tiger 800 (2015–2016) Service Manual PDF DOWNLOAD

Triumph Tiger 800 cc (All Models)

Motorcycle Service Manual – PDF Download

This is the official Triumph Tiger 800 cc All Models Service Manual (Part No. 3856780-EN, Issue 2 – 09/2014)

Designed for trained technicians and advanced owners, this comprehensive factory workshop manual provides complete servicing, overhaul, diagnostics, wiring diagrams, and torque specifications for 2015–2016 Tiger 800 series motorcycles.

✅ Models Covered

• Tiger 800

• Tiger 800 XC

• Tiger 800 XCx

• Tiger 800 XRx

• ABS & Non-ABS variants

Engine Type: 800cc inline 3-cylinder

📂 File Details

📑 Complete Table of Contents Overview

(From official contents pages)

🔹 Introduction

• How to use this manual

• Warnings, cautions & notes

• Torque procedures

• Noise control system regulations

• Dimensions & specifications

• Tightening sequences

🔹 1. General Information

• Ignition system safety precautions

• Fuel handling precautions

• Brake system warnings (DOT 4 specification)

• Electrical precautions

• CAN (Controller Area Network) system overview

• Charging & starting circuit diagnostics

• Torque wrench settings

• Full specifications section

• ABS system overview

✔ Includes clutch cable routing diagrams
✔ Main wiring harness routing (Tiger 800 / XC / XCx / XRx)
✔ ABS hose routing diagrams

🔹 2. Scheduled Maintenance

• Service intervals

• Valve clearance inspection

• Oil & filter replacement

• Chain adjustment

• Brake fluid replacement

• Coolant change

• Inspection checklists

🔹 3. Cylinder Head

• Camshaft removal

• Valve timing procedure

• Valve clearance adjustment

• Cylinder head removal/refit

• Torque sequences

🔹 4. Clutch

• Clutch cover removal

• Clutch plate inspection

• Clutch basket service

• Clutch cable routing

• Clutch torque settings

🔹 5. Crankshaft, Connecting Rods & Pistons

• Engine strip-down

• Piston removal

• Crankcase separation

• Bearing inspection

• Sprag clutch

🔹 6. Balancer

• Balancer shaft removal

• Timing alignment

🔹 7. Transmission

• Gear selector mechanism

• Gear inspection

• Shift drum & forks

🔹 8. Lubrication

• Oil pump service

• Oil pressure check

• Oil passages inspection

🔹 9. Engine Removal/Refit

• Engine mounting removal

• Reinstallation procedures

🔹 10. Fuel System / Engine Management

• Throttle bodies

• Fuel injectors

• Fuel tank removal

• ECU diagnostics

• Sensor testing

• CAN diagnostics

🔹 11. Cooling

• Radiator removal

• Thermostat inspection

• Water pump service

• Coolant specifications

🔹 12. Front Suspension

• Fork disassembly

• Seal replacement

• Oil specifications

🔹 13. Rear Suspension

• Shock absorber removal

• Linkage bearings

• Swingarm service

🔹 14. Brakes

• Front & rear brake service

• ABS system

• Brake bleeding

• Master cylinder overhaul

🔹 15. Wheels / Tyres

• Wheel removal

• Bearing replacement

• Tyre specifications

🔹 16. Frame & Bodywork

• Fuel tank removal

• Fairing removal

• Subframe service

• Frame inspection

🔹 17. Electrical

• Wiring diagrams

• Charging system diagnosis

• Starter system diagnosis

• Circuit tracing

• Continuity & voltage testing

• Electrical troubleshooting

🔧 Key Highlights

✔ Complete 693-page factory workshop manual
✔ Full torque specifications section
✔ Valve timing & clearance procedures
✔ ABS brake system servicing
✔ CAN bus diagnostics
✔ Detailed wiring diagrams
✔ Cable & hose routing diagrams for all variants
✔ Engine full teardown & rebuild instructions

🚀 Why Buy This Manual?

This is the complete factory workshop manual required to service, rebuild, and diagnose your Triumph Tiger 800 correctly to manufacturer standards.

Instant PDF download — maintain your Tiger 800 with confidence and precision today.