Universal Robots e-Series (UR3e/5e/10e/16e) Service Manual PDF v1.1.6

Description

Universal Robots e-Series (UR3e/5e/10e/16e) Service Manual v1.1.6 PDF DOWNLOAD

Description

Keep your Universal Robots e-Series running like new with this official Service Manual (EN), Version 1.1.6, written for technicians, integrators, and maintenance teams. It provides step-by-step service guidance, inspection routines, safe handling procedures, repair/replacement instructions, and troubleshooting tools for both the robot arm and control box.

✅ Models & Hardware Covered

• Robot: UR3e, UR5e, UR10e, UR16e

• Control Box: e-Series Control Box + OEM AC and OEM DC variants

🗂️ What’s Inside

1) General Information

• Purpose

• Company details

• Disclaimer

• Safety message types

2) Handling ESD-Sensitive Parts

• ESD wristband

• ESD bags

• Correct handling precautions

3) Recommended Inspection Activities

Robot Arm

• Inspection plan

• Visual inspection

• Functional inspection

• Cleaning

Control Box & Teach Pendant

• Inspection plan

• Functional & safety inspection

• Visual inspection

• Cleaning

4) Service and Replacement of Parts

• Pre-use assessment

• Recommended tools

Robot Arm

• Movement without drive power

• Separating joints (general guidance)

• Joint connection types

• Torque values

• Connector types & connector locations

• Screw connection procedures

• Bracket connection procedures

• Tool flange

• Joint verification

• Zeroing of joints

• Dual robot calibration

• Program correction by key waypoints

Control Box

• Dismantling the Control Box

• Dismantling OEM AC/DC control box

• Assembling control box (incl. OEM AC/DC)

• Replacing Teach Pendant

5) Software

• Software updates

• Using magic files

• Backup of data (requirements + SD card handling/access)

6) Troubleshooting

• Adding external equipment for troubleshooting

• Support Log Reader (SLR)

• Error codes

• LED indicators & fuse on Safety Control Board

• Complete rebooting sequence

• Protective stop

7) Electrical Drawings

8) Spare Parts

Robot Arm

• Sealing ring sets (UR3e / UR5e / UR10e-UR16e)

• Lid sets

• Protective caps

• Tool mount with Force/Torque sensor variants

• Wrist joints, elbow, shoulder, base assemblies

Control Box

• Fan & energy eater assembly

• Power supplies (UR3e / UR5e-UR10e-UR16e / OEM DC)

• Wire bundles

• Control board assembly + battery + terminals

• Fuse, SD card, filters, teach pendant, control box parts

Tools

• Service tool set

• Dual robot calibration tooling

• Mounting plates

• Tool external cable

9) Packing and Shipping

• Robot packing/shipping

• Spare parts packing/shipping

10) Change Log

📌 File Details

Skip trial-and-error—use the official e-Series service manual with torque specs, inspection plans, troubleshooting, and spare parts coverage. Download instantly and service your UR robot with confidence today.