User Manitowoc Crane MLC165-1 Operator Manual PDF

FILE DETAILS:

Manitowoc Crane MLC165-1 Operator Manual – PDF DOWNLOAD

Language : English
Pages :272
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Operator Manual – PDF DOWNLOAD

SECTION 1 11
Introduction 13
Crane/Attachment Identification 13
Manitowoc Dealer 13
Change of Ownership Registration 13
In Case of Technical or Operation Issues 13
Crane Orientation 13
Identification and Location of Components 14
Crane Weights 16
Outline Dimensions 16
English and Metric Conversions 16
SECTION 2 19
Safety Information 21
California Precautions 21
Continuous Innovation 21
Nameplates and Decals 21
Safety Messages 21
General 21
Safety Alert Symbol 21
Signal Words 21
Symbol Identification 21
Safety and Information Signs 23
Maintaining Signs 23
Ordering Signs 23
Crane Access Points 26
General 26
Getting On or Off Crane 26
Operator Manual/Capacity Chart Storage 27
General 27
Storing Manuals 27
Safe Operating Practices 28
General 28
Read Operator Manual 28
Operator Qualifications 28
Operator Conduct 28
Handling Load 30
Signals 33
Safety Devices 34
Operational Aids 34
Category 1 Operational Aids 34
Category 2 Operational Aids 35
Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines 36
Electrocution Hazard 36
Set-Up and Operation 36
Electrocution Hazard Devices 37
Electrical Contact 37
Refueling 38
Fire Extinguishers 38
Accidents 38
Safe Maintenance 38
Maintenance Instructions 38
Safe Maintenance Practices 38
Environmental Protection 40
Boom Disassembly Safety 43
General 43
Location 43
Pin Removal 43
Disassembly Precaution 43
Personnel Handling Policy 44
Pedestal/Barge Mounted Cranes 45
Pedestal Mounted Crane 45
Barge Mounted Crane 46
Capacity Charts for Barge Mounted Cranes 47
Shock Loading Caused by Barge Dynamics 47
Operation on Barge 48
Barge Mount Definitions 48
Inspection of Barge Mounted Crane 48
Transporting Crane on Barge 48
SECTION 3 49
Operating Controls And Procedures 51
Cab Controls and Indicators 52
Left Console 56
Foot Pedals 59
Front Console 60
Right Console 64
Overhead Console 68
Seat Controls 71
Camera Controls 72
Bypassable Limits Identification 74
Handle-to-Drum Identification 75
Boom Angle Indicator 76
RCL/RCI Warning Light 76
Upperworks Bubble Level 76
Setup Controls 78
Remote Control 78
Carbody Controls 80
Operating Limits and Faults 81
Boom Max Up Limit 81
Minimum Bail Limit 81
Block-Up Limit 81
Mast Too Far Forward 81
Rated Capacity Limit 81
Main Display Information Screen 82
Engine Warning Lights and Fault Codes 83
Tier 4 Engine Faults 83
Emergency Cab Exit 84
Cab Ventilation 84
Operating in Wind 85
Crawler Blocking 85
Operating Procedures 85
Preparing the Crane for Operation 85
Startup Procedure 86
Boom Hoist (Drum 4) Operation 89
Swing Operation 90
Drum 1 and Drum 2 Full Power Operation 91
Drum 1 or Drum 2 Free Fall Operation 92
Clamshell Operation 94
Travel Operation 96
Crane Shutdown or Leaving the Crane Unattended 98
Cold Weather Operation 99
Crane Limitations 99
Wire Rope 99
Cold Weather Starting Aid 99
Cooling System 99
Batteries 99
Engine Oil, Gear Oil, and Hydraulic Oil 99
AC Electric System 101
Turning On AC Components 101
Turning Off AC Components 101
Cold Weather Heater Package 103
Standard Hand Signals for Controlling Crane Operations 104
Symbols Used on Control Consoles 106
SECTION 4 111
Setup And Installation 115
Boom and Jib Assembly Drawings 115
Liftcrane Mast Handling Capacities 115
General Safety 115
Crane Orientation 115
Assembly and Disassembly Notes 115
Assembly and Disassembly Area 116
Accessing Parts 116
Crane Weights and Shipping Data 116
Retaining Connecting Pins 116
Parts Boxes 117
Pin and Connecting Hole Cleanliness 117
Hose and Cable Cleanliness 117
Connecting/Disconnecting Hydraulic Hoses and Electric Cables 117
Self-Assembly Components 118
Load Sensing Pins 118
Lifting Data 119
Self-Assembly Controls 125
Setup Mode 126
Operating Limits for Assembly and Disassembly 128
Crane Assembly 133
Remove Cab Window Covers 133
Perform Pre-Start Checks 133
Start Engine 133
Remove Crane from Trailer 134
Deploy Operator Cab 136
Install RCL/RCI Indicator Light 137
Install Rotating Bed Mirror 137
Raise Handrails 139
Prepare Mast for Raising 141
Raise Mast to Operating Position 141
Attach Chain Lifting Sling to Self-Assembly Cylinder 141
Use Mast as Boom 143
Install Crawlers – Preliminary Steps 144
Install Upperworks Platform Sections 151
Install Carbody Counterweight (Series 2) 153
Assemble Boom and Jib 153
Assemble Crane Counterweight 155
Install Crane Counterweight 159
Install Counterweight Work Lights 161
Install Boom Butt 163
Connect Boom Butt to Boom 168
Raise Boom 175
Pre-Raising Checks 175
Boom Raising Procedure 175
Shipping Crane Components 177
Crane Disassembly 177
Prepare Crane 177
Lower Boom 177
Remove Block-Up Limit Components 179
Store the Load Lines 179
Remove Boom Work Lights 179
Disconnect Boom Wiring 179
Disconnect Boom Butt Electric Cables 179
Disconnect Boom Butt Hydraulic Hoses 179
Disconnect Boom Butt from Boom 181
Disconnect Boom Butt from Crane 185
Lower Boom Stops 186
Lower Boom Butt Wire Rope Guide 187
Install Boom Butt on Trailer 189
Store Counterweight Work Lights 191
Remove Crane Counterweight 193
Disassemble Crane Counterweight 197
Disassemble Boom and Jib 201
Remove Carbody Counterweight (Series 2) 201
Remove Upperworks Platforms 203
Remove Crawlers – Preliminary Steps 205
Remove First Crawlers 207
Remove Second Crawler 209
Store Upperworks Platform Sections 209
Remove Lifting Slings from Self-Assembly Cylinder 209
Lower Mast to Transport Position 211
Lower Handrails 211
Remove or Store Rotating Bed Mirror 211
Store the RCL/RCI Indicator Light 211
Store Operator Cab 211
Install Crane on Trailer 212
Stop the Engine 213
Install Window Covers 213
Boom Ladders 215
Installing the Ladders 215
Storing the Ladders 215
Boom and Jib Rigging 216
Assist Crane Requirements 216
Blocked Crawlers 217
Boom Handling with Mast 217
Assembly Drawings 217
Identifying Boom and Jib Components 217
Handling Components 218
Boom #74A Assembly 221
Boom #74A Disassembly 233
Jib #134 Assembly 237
Jib #134 Disassembly 246
Wire Rope Installation 247
Wire Rope Specifications 247
Wire Rope Storage 247
Seizing and Cutting Wire Rope 247
Anchoring Wire Rope to a Drum 248
Winding Wire Rope onto a Drum 248
Breaking in Wire Rope 249
Anchoring Wire Rope to Wedge Socket 251
Anchoring Wire Rope to Button Socket 251
Pad Eye Usage for Wire Rope Reeving 253
Rigging Winch Operation 254
Selecting Rigging Winch Mode 254
Operating Rigging Winch 255
Load Line Reeving 256
Guide Sheaves and Drums 256
Dead End Locations 256
Load Block Identification 256
Load Block Reeving 256
Load Block Tieback 260
General 260
Specifications 260
SECTION 5 261
Lubrication 263
Lubrication 263
Lube and Coolant Product Guide 263
SECTION 6 265
Maintenance Checklist 267
Inspection and Maintenance Checklist 267
Fiberglass Maintenance 267

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S.M