Vermeer D20x22 Horizontal Directional Drill Service Manual – PDF DOWNLOAD
DESCRIPTION:
Vermeer D20x22 Horizontal Directional Drill Service Manual – PDF DOWNLOAD
USING THE MANUAL:
- This manual provides information and service procedures based upon current machine knowledge and configuration at the time the manual was written. The instructions, illustrations and specifications are based on the latest information available at the time of publication. Due to ongoing efforts to continuously improve the equipment, there may be changes on the machine not yet reflected in this manual.
- Vermeer Manufacturing Company reserves the right to make changes at any time without notice or obligation. Procedures given in this manual provide one method for completing a given task. Additional information may be available through Vermeer Service Shpport resources.
- Additional copies of this manual are available through the Vermeer Parts Center. Use the reorder number on the front cover to order additional manuals. Operating instructions are found in the D20x22 Operator’s Manual. Lubrication and maintenance procedures are found in the D20x22 Maintenance Manual. Refer to Reference Publications for ordering information.
TABLE OF CONTENTS:
Vermeer D20x22 Horizontal Directional Drill Service Manual – PDF DOWNLOAD
Chapter 1: General Information......................................... 21 Using the Manual................................................... 21 Reference Publications......................................... 21 Vermeer Publications....................................... 21 Vendor Publications........................................ 22 Warranty Considerations............................................ 22 Vermeer Warranty............................................... 22 Caterpillar Warranty........................................... 22 Safety............................................................. 23 Do Not Modify Machine.......................................... 23 Replace Shields................................................ 23 Safety Symbol Explanation...................................... 23 Terminology........................................................ 26 Function....................................................... 26 Circuit........................................................ 26 Inputs and Outputs............................................. 26 Reference Designators.......................................... 27 Diagrams and Schematics........................................ 27 Chapter Organization........................................... 27 Overview................................................... 27 Function Theory............................................ 27 Troubleshooting/ Testing................................... 28 Repair..................................................... 28 Troubleshooting Guidelines......................................... 28 Problem-Solving Analysis....................................... 28 Rule Out Operator Error.................................... 28 Define the Problem......................................... 28 Research the System........................................ 30 Electrical Troubleshooting..................................... 31 Common Electrical Problems................................. 31 Hydraulic Troubleshooting...................................... 32 Leakage Path Analysis...................................... 32 Pumps and Motors........................................... 33 Directional Control Valves................................. 34 Sequence Valves............................................ 34 Lock Valves................................................ 34 Cylinders.................................................. 34 Required Tools................................................. 35 Hydraulic Connections.......................................... 35 Avoid Trapped Pressure..................................... 35 Avoid Oil Contamination.................................... 36 Connecting Flow Meters..................................... 36 Connecting a Needle Valve.................................. 37 Connecting Pressure Gauges................................. 37 Thermometer or Pyrometer....................................... 37 Digital Multimeter............................................. 38 Measuring Voltage.......................................... 38 Measuring Resistance....................................... 38 Testing for Continuity..................................... 39 Measuring Current.......................................... 39 Repair Guidelines.................................................. 40 Shop Requirements.............................................. 40 Special Tools & Test Equipment............................. 40 Personnel and Lifting Requirements............................. 40 Replacement Parts.............................................. 40 Part Numbers/Hose Lengths/Fitting Orientation.............. 40 Parts Ordering............................................. 40 Torque Values.................................................. 41 Chapter 2: Machine Information......................................... 43 Shutdown Procedure................................................. 43 Stopping the Machine........................................... 43 Remote Lockout System - Shut Down.............................. 43 Starting Procedure................................................. 44 Starting the Engine............................................ 44 Cold Weather Starting.......................................... 45 Engine..................................................... 45 Hydraulic Fluid............................................ 45 Operation Overview............................................. 45 Legend for Reference Designators............................... 45 Chapter 3 - Power.......................................... 45 Chapter 4 - Hydraulic Fluid Distribution................... 46 Chapter 5 - Ground Drive................................... 46 Chapter 6 - Thrust/ Pullback............................... 46 Chapter 7 - Rotation....................................... 47 Chapter 8 - Stakedown...................................... 47 Chapter 9 - Stabilizer/Rack Angle.......................... 47 Chapter 10 - Vises......................................... 48 Chapter 11 - Rod Loader.................................... 48 Chapter 12 - Drilling Fluid................................ 49 Chapter 13 - Auto Greaser.................................. 49 Chapter 14 - Remote Lockout................................ 50 Specifications..................................................... 51 Machine Reference and Orientation.............................. 51 General Machine Specifications................................. 51 Hydraulic Specifications....................................... 51 Electrical Specifications...................................... 52 Engine Specifications.......................................... 52 Fuel and Lubricants................................................ 53 Machine Interlocks................................................. 54 Engine Start Interlocks........................................ 54 Engine Protection Interlock.................................... 54 Operator Presence Interlock.................................... 54 Interlock...................................................... 55 Controllers A1 and A2.............................................. 55 Controller Faceplates.......................................... 56 Key to LEDs.................................................... 57 Engine Bay Controller A1................................... 57 Console Controller A2...................................... 58 Key to Fault Codes............................................. 59 Engine Bay Controller A1................................... 59 Console Controller A2...................................... 59 Controller LED Output Grouped According to Function............ 60 Power Distribution LEDs.................................... 60 Engine LEDs................................................ 61 Thrust/Pullback or Left Track LEDs......................... 62 Rotation or Right Track LEDs............................... 63 Controller LEDs Associated with PFC Pump Functions......... 64 Hydraulic Valves................................................... 67 Solenoids...................................................... 67 Valves......................................................... 68 Chapter 3: Power....................................................... 69 Overview........................................................... 69 Functions/Circuits/Components...................................... 69 Functions/Circuits............................................. 69 Components..................................................... 70 Component Locations............................................ 71 Troubleshooting................................................ 74 Pretest Inspection............................................. 74 Test Equipment Needed.......................................... 74 Specifications................................................. 75 Electrical System.......................................... 75 Battery.................................................... 75 Circuit Breaker............................................ 75 Fuse Ratings............................................... 75 Engine..................................................... 75 Component Repair/Replace....................................... 75 Engine............................................................. 76 Engine Service................................................. 76 Engine Maintenance............................................. 76 Engine Start Circuit........................................... 77 Required Operating Conditions.............................. 77 Operation.................................................. 77 Key Switch S4 at OFF........................................... 78 Key Switch S4 at RUN or ACC.................................... 78 Battery Charging Circuit........................................... 79 Testing the Circuits............................................... 80 Measure Battery Voltage........................................ 80 Check for Power at Controllers and Remote Lockout Charger...... 81 One Power LED Dark......................................... 82 Battery Charging Circuit....................................... 83 Testing Components................................................. 84 Test Fuses..................................................... 84 Testing Breaker CB1 and Main Power Relay K2.................... 85 Reason CB1 Tripped......................................... 86 Testing S2 and S3.............................................. 87 Testing Switch S4.............................................. 88 Component Repair................................................... 89 Fuse Panel..................................................... 89 Remove..................................................... 89 Install.................................................... 90 Breaker CB1.................................................... 90 Relay K2....................................................... 91 Emergency Stop Switches S2 or S3............................... 92 Replace.................................................... 92 Ignition Switch S4............................................. 92 Battery Disconnect Switch S1................................... 93 Replace.................................................... 93 Chapter 4: Hydraulic Fluid Distribution................................ 95 Overview........................................................... 95 Specifications................................................. 95 Functions/Components........................................... 95 Component Locations............................................ 97 Hydraulic Hose Connections - Fluid Supply and Return........... 98 Troubleshooting.................................................... 99 Reference Diagrams............................................. 99 Test Equipment Needed.......................................... 99 Pretest Inspection.............................................100 Excessive Noise/Vibration......................................101 Oil Supply.........................................................104 PMP1 & PMP2 Hydrostatic Loop...................................105 Outgoing Fluid.............................................105 Returning Fluid - Drill Mode...............................105 Returning Fluid - Transport Mode...........................105 Charge Pump....................................................106 Operation..................................................106 Charge Pump Inlet Restriction Measurement..................107 Charge Pressure Measurement................................108 PFC Pump PMP3..................................................110 Supply.....................................................110 Return.....................................................110 Oil Filtering......................................................111 With Functions Operating or At Rest............................111 Normal Operation...........................................111 Oil Cooling........................................................112 Oil Cooler HE1.................................................112 Normal Operation...........................................112 Tracking Cooler Flow Valve Assembly A18........................113 Hydraulic Fluid Sampling...........................................113 Fluid Sample Collection Points.................................115 Adjusting Relief PV4...........................................116 Bypass Valve Adjustment........................................117 Charge Pump Replacement........................................117 PFC Pump PMP3 High and Low Pressure Compensator Adjustment.....118 Component Repair...................................................121 PMP1/PMP2 Charge Checks and High Pressure Relief Valves........122 Adjusting Charge Pressure Relief Valve PV4.....................123 PMP1/PMP2 Tandem Pump Replacement..............................124 Returning System to Service................................127 Servicing Hydrostatic Circuits.................................128 Filter Components..............................................130 PMP3 Replacement...............................................131 EDCs for PMP1 and PMP2.........................................133 Adjusting Pump Swashplate NEUTRAL Position.................134 Nulling the EDC............................................135 Testing Transducers B4 and B5..................................136 Replacing Transducers B4 and B5................................137 Pump PMP3 Replacement..........................................138 Chapter 5: Ground Drive................................................139 Overview...........................................................139 Functions/Components...........................................139 Functions..................................................139 Components.................................................139 Component Locations............................................140 Hose Connections...............................................142 Transport Mode.............................................143 Charge Pressure Circuit............................................143 Drill/Transport Valve Assembly A7..............................145 Operation - Right Track....................................145 Operation - Left Track.....................................145 Brake Release Circuit..............................................146 Troubleshooting................................................146 Pretest Inspection.............................................147 Machine Performance............................................149 Possible Results...........................................149 Test Equipment Needed..........................................150 Specifications.................................................150 Component Repair/Replace.......................................150 Ground Drive Circuit...............................................151 Troubleshooting/ Testing.......................................153 Pilot Valve Assembly A8........................................154 Operation..................................................154 Troubleshooting/ Testing...................................155 Testing Pilot Valve Assembly A8 for Cross Port Leakage.....156 Track Drive Motors MH5 & MH6...................................157 Operation..................................................157 Measuring Case Drain Flow..................................158 Analysis of Case Flow Test for MH5 and MH6.................159 Right Track Function...............................................159 Track Forward Mode.............................................159 Required Operating Conditions..............................159 Operation..................................................160 Troubleshooting/ Testing...................................160 Failure of Both Tracks.....................................162 Failure of Single Track....................................163 Tracks Operating in Single Direction.......................163 Track Reverse Mode.............................................163 Required Operating Conditions..............................163 Operation..................................................164 Left Track Function................................................164 Track Forward Mode.............................................164 Required Operating Conditions..............................164 Operation..................................................164 Track Reverse Mode.............................................164 Required Operating Conditions..............................164 Operation..................................................164 Track Drive Circuit Cooling........................................165 Track Brakes Release...............................................165 Required Operating Conditions..................................165 Operation......................................................166 Component Repair...................................................167 Seat Switch S11................................................167 Charge Pump....................................................167 PMP1/PMP2 Tandem Pump Adjustments..............................167 EDCs for PMP1 and PMP2.........................................167 Transducers B4 & B5 for PMP1/PMP2..............................167 PMP1/PMP2 Tandem Pump Replacement..............................167 Track Drive Motors MH5 & MH6...................................168 Pilot Valve Assembly A8........................................170 Solenoid Coils L19, L20, and L21...........................170 Drill Transport Valve Assembly A7..............................171 Valves DV1, DV2, DV3, DV4, and DV5.........................171 Directional Valve DV1......................................172 Directional Valves DV2 & DV3...............................172 Directional Valves DV4 & DV5...............................173 Transport Joysticks............................................173 Chapter 6: Thrust/Pullback.............................................175 Overview...........................................................175 Functions/Components...........................................175 Functions..................................................175 Components.................................................175 Component Locations............................................176 Hose Connections...............................................179 Troubleshooting................................................180 Pretest Inspection.............................................181 Machine Performance............................................183 Possible Results...........................................183 Test Equipment Needed..........................................184 Specifications.................................................184 Component Repair/Replace.......................................184 Thrust/Pullback Circuit............................................185 Pump PMP2......................................................186 Operation..................................................186 Charge Pump................................................186 Pilot Valve Assembly A8........................................187 Operation..................................................187 Troubleshooting............................................188 Drill/Transport Valve Assembly A7..............................189 Operation..................................................189 Troubleshooting/ Testing...................................190 Thrust/Pullback Valve Assembly A6..............................191 Operation..................................................191 Troubleshooting/ Testing...................................191 Thrust/Pullback Function...........................................192 LOW Speed......................................................192 HIGH Speed.....................................................193 Thrust Mode....................................................194 Required Operating Conditions..............................194 Operation..................................................194 Troubleshooting/ Testing...................................195 Pullback Mode..................................................196 Required Operating Conditions..............................196 Normal Operation...........................................196 Troubleshooting/ Testing...................................197 Component Repair...................................................198 Charge Pump....................................................198 PMP1/PMP2 Tandem Pump Adjustments..............................198 EDCs for PMP1 and PMP2.........................................198 Transducers B4 & B5 for PMP1/PMP2..............................198 PMP1/PMP2 Tandem Pump Replacement..............................198 Pilot Valve Assembly A8........................................198 Drill Transport Valve Assembly A7..............................199 High Speed Carriage Valve Assembly A6..........................200 Solenoid Coils L3, L4, and L5..............................200 Motors MH2, MH3, and MH4...........................................201 Remove.........................................................201 Install........................................................202 Drill Joysticks A19 & A20......................................203 Chapter 7: Drill Rotation..............................................205 Overview...........................................................205 Functions/Components...........................................205 Functions..................................................205 Components.................................................205 Component Locations............................................206 Hose Connections...............................................207 Schematic......................................................208 Troubleshooting................................................209 Pretest Inspection.............................................209 Machine Performance............................................210 Possible Results...........................................211 Test Equipment Needed..........................................211 Specifications.................................................212 Electrical:................................................212 Hydraulic:.................................................212 Component Repair/Replace.......................................212 Hydrostatic Loop - PMP1 & PMP2.................................212 Drill/Transport Valve Assembly A7..............................213 Operation - Drilling Mode..................................213 Troubleshooting/ Testing...................................214 Pilot Valve Assembly A8........................................215 Operation - High Speed Rotation............................215 Troubleshooting/ Testing...................................216 Torque Limiter Valve Assembly A9...............................217 Operation..................................................217 Troubleshooting/ Testing...................................218 Rotation Motor MH1.............................................219 Speed Shift Circuit........................................219 Rotation Motor Flush Circuit...............................219 Drill Rotation Function............................................220 Drilling/Backreaming High Mode.................................220 Required Operating Conditions..............................220 Operation..................................................221 Troubleshooting/ Testing...................................222 Drilling/Backreaming Low Mode..................................226 Required Operating Conditions..............................226 Operation..................................................227 Troubleshooting/ Testing...................................227 Rotation Loop Cooling Circuit......................................228 Component Repair...................................................228 PUMP PMP1......................................................228 Pilot Control Valve Assembly A8................................228 Drill Transport Valve Assembly A7..............................229 Torque Limiter Valve Assembly A9...............................229 Manifold Removal...........................................229 Shuttle Valve SV1..........................................230 Relief Valve PV1...........................................230 Rotation Motor MH1.............................................231 Removal....................................................231 Breakdown..................................................231 Rotation Gearbox...............................................232 Removal....................................................232 Chapter 8: Stakedown...................................................237 Overview...........................................................237 Functions/Components...........................................237 Functions..................................................237 Components.................................................238 Specifications.................................................238 Component Locations............................................239 Hose Connections...............................................240 Troubleshooting................................................241 Pretest Inspection.............................................241 Machine Performance............................................243 Possible Results...........................................243 Test Equipment Needed..........................................244 Component Repair/Replace.......................................244 Stakedown Hydraulic Circuit........................................245 Pump PMP3......................................................246 High Pressure Mode.........................................246 Troubleshooting/ Testing...................................246 Compensator....................................................247 Pressure Compensator Spool.................................247 Load Sense.................................................248 Troubleshooting/ Testing...................................249 Stakedown Valve Assembly A10...................................250 Operation..................................................250 Troubleshooting/ Testing...................................251 Stake Out Mode.................................................251 Required Operating Conditions..............................251 Operation..................................................252 Troubleshooting/ Testing...................................253 Stake In Mode..................................................254 Required Operating Conditions..............................254 Normal Operation...........................................254 Troubleshooting/ Testing...................................255 PMP3...........................................................255 Adjusting Load Sense Spool and Compensator Settings........255 Component Repair...................................................258 Replacing PMP3.................................................258 Stakedown Control Valve A10....................................260 Valves DV11, DV12, DV13, and DV14..........................260 Counterbalance Valves CV26 and CV27............................261 Stakedown Motors MH7 and MH8...................................262 Stakedown Cylinders CY1 and CY2................................263 Chapter 9: Stabilizer/Rack Angle.......................................265 Overview...........................................................265 Functions/Components...........................................265 Functions..................................................265 Components.................................................265 Component Locations............................................266 Hose Connections...............................................267 Troubleshooting................................................267 Pretest Inspection.............................................268 Machine Performance............................................270 Possible Results...........................................270 Test Equipment Needed..........................................271 Specifications.................................................271 Component Repair/Replace.......................................271 Stabilizer/Rack Angle Circuit......................................272 Pump PMP3......................................................273 Compensator....................................................273 Rack Angle/Stabilizer Valve Assembly A11.......................273 Operation..................................................273 Troubleshooting............................................273 Stabilizer Function................................................274 Stabilizer LOWER Mode..........................................274 Required Operating Conditions..............................274 Operation..................................................274 Troubleshooting/ Testing...................................275 Stabilizer RAISE Mode..........................................276 Required Operating Conditions..............................276 Operation..................................................276 Rack Angle Function................................................277 Rack LOWER Mode................................................277 Required Operating Conditions..............................277 Operation..................................................278 Troubleshooting/ Testing...................................278 Rack RAISE Mode................................................279 Required Operating Conditions..............................279 Operation..................................................279 Component Repair...................................................280 Rack Angle/Stabilizer Valve Assembly A11.......................280 Valves DV15, DV16 and PV11.................................280 Rack Angle Cylinder CY14.......................................282 Stabilizer Cylinder CY13.......................................283 Chapter 10: Vises......................................................285 Overview...........................................................285 Functions/Components...........................................285 Functions..................................................285 Components.................................................286 Component Locations............................................287 Hose Connections...............................................289 Troubleshooting................................................290 Pretest Inspection.............................................290 Machine Performance............................................292 Possible Results...........................................292 Test Equipment Needed..........................................293 Specifications.................................................293 Component Repair/Replace.......................................293 Hydraulic Schematic................................................294 Electrical Schematic...............................................295 Pump PMP3..........................................................296 Compensator........................................................296 Vise Valve Assembly A13............................................296 Operation......................................................296 DRILL OUT Mode.....................................................297 Front Vise CLAMP Operation.....................................297 Troubleshooting/Testing........................................299 Front Vise UNCLAMP.............................................300 Required Operating Conditions..............................300 Operation..................................................301 Troubleshooting/ Testing...................................302 Torque Limiter Function........................................303 PULLBACK Mode......................................................303 Front Vise Clamp...............................................303 Front Vise Unclamp.............................................303 Rear Vise CLAMP................................................304 Required Operating Conditions..............................304 Normal Operation...........................................305 Troubleshooting/ Testing...................................306 Rear Vise Unclamp..............................................307 Required Operating Conditions..............................307 Operation..................................................308 Troubleshooting/ Testing...................................308 Rear Vise Rotate (Extend)......................................309 Required Operating Conditions..............................309 Operation..................................................310 Rear Vise Rotate (Retract).....................................311 Required Operating Conditions..............................311 Operation..................................................311 Component Repair...................................................312 Pump PMP3......................................................312 Vise Valve Assembly A13........................................312 Solenoids L1, L2, L6, L8...................................312 Valves DV26, DV25, DV17, DV18, DV19........................312 Check Valve CV19...........................................313 Vise Clamp Cylinders CY3 and CY4...............................314 Vise Rotation Cylinder CY5.....................................315 Chapter 11: Rod Loader.................................................317 Overview...........................................................317 Functions/Components...........................................317 Functions..................................................317 Components.................................................317 Component Locations............................................318 Hose Connections...............................................320 Troubleshooting................................................321 Pretest Inspection.............................................321 Machine Performance............................................322 Possible Results...........................................323 Test Equipment Needed..........................................323 Specifications.................................................324 Component Repair/Replace.......................................324 Rod Loader Circuit.................................................325 Pump PMP3......................................................326 Compensator....................................................326 Rod Loader Valve Assembly A14..................................326 Operation..................................................326 Drill Out Mode.....................................................327 Extend Rod Loader Arm..........................................327 Operation..................................................328 Troubleshooting/ Testing...................................329 Retract Rod Loader Arm.........................................330 Operation..................................................331 Troubleshooting/ Testing...................................331 Pullback Mode......................................................332 Extend Rod Loader Arm..........................................332 Operation..................................................333 Troubleshooting/ Testing...................................333 Retract Rod Loader Arm.........................................334 Operation..................................................335 Troubleshooting/ Testing...................................335 Component Repair...................................................335 Pump PMP3......................................................335 Rod Loader Valve Assembly A14..................................336 Solenoids L11, L13, L15, L16...............................336 Valves DV20, PV14, PV15, DV21, DV22........................336 Rod Lift Cylinders CY10 and CY11...............................337 Rod Loader Shift Cylinders CY8 and CY9.........................338 Rod Loader Selector Cylinders CY6 and CY7......................338 Chapter 12: Drilling Fluid.............................................339 Overview...........................................................339 Functions/Components...........................................339 Functions..................................................339 Components.................................................339 Specifications.................................................340 Component Locations............................................341 Hose Connections...............................................343 Electrical Schematic...........................................344 Troubleshooting................................................345 Pretest Inspection.............................................345 Machine Performance............................................347 Possible Results...........................................347 Test Equipment Needed..........................................348 Component Repair/Replace.......................................348 Drilling Fluid Hydraulic Circuit...................................349 Pump PMP3......................................................350 Compensator....................................................350 Drill Fluid Valve Assembly A12.................................350 Operation..................................................350 Troubleshooting/ Testing...................................351 Water Pump PMP4................................................352 Operation..................................................352 Water Pump Motor MH9...........................................353 Operation..................................................353 Drill Fluid OFF....................................................354 Operation......................................................354 Troubleshooting/ Testing.......................................354 Drill Fluid ON.....................................................355 Variable Flow Mode.............................................355 Required Operating Conditions..............................356 Operation..................................................356 Troubleshooting/ Testing...................................357 Full Flow Mode.................................................359 Operation..................................................360 Troubleshooting................................................361 Check Controllers First........................................361 Ball Valve Not Turning On/Off..................................362 Water Pump Motor Does Not Turn at Regulated Speed..............365 Full Flow Switch Does Not Increase Speed of Water Pump.........369 Water Pump Motor Will Not Reach Full Speed.....................370 Flow Test of Motor MH9.....................................371 Worksheet for Flow Test of Motor MH9...........................372 Interpreting the Results...................................372 Water Flow Meter Not Working...................................373 Water Flow Meter Not Illuminated...........................373 Troubleshooting the Water On/Off Switch........................374 Component Repair...................................................374 Pump PMP3......................................................374 Drill Fluid Motor MH9..........................................375 Valve Assembly A12.............................................376 Disassembly................................................376 Assembly...................................................376 Fluid Shutoff Valve Assembly A24...............................377 Removal....................................................377 Disassembly................................................377 Fluid Shutoff Cylinder CY12....................................378 Remove.....................................................378 Cylinder Disassembly.......................................379 Ball Valve.....................................................380 Ball Valve Assembly........................................381 Chapter 13: Rod Greaser................................................385 Overview...........................................................385 Components.....................................................385 Component Locations............................................386 Hose Connections...............................................387 Greasing Mode..................................................388 Required Operating Conditions..............................389 Normal Operation...........................................389 Troubleshooting/ Testing...................................390 Component Repair...................................................391 Rod Thread Greaser Cylinder CY8................................391 Grease Cylinder................................................392 Cylinder Disassembly...........................................392 Auto Greaser Valve DV27........................................393 Chapter 14: Remote Lockout.............................................395 Overview...........................................................395 Hydraulic Lockout or Engine Shutdown Option....................395 Hydraulic Lockout Backup Engine Shutdown.......................395 Theory.............................................................396 Functions......................................................396 Components.....................................................396 Component Locations............................................397 Hydraulic Schematic............................................398 Electrical Schematic...........................................399 Hydraulic Lockout Function.....................................400 Operation..................................................400 Hydraulic Lockout with Backup Engine Shutdown Function.....401 Engine Shutdown Lockout Function...............................402 Option Procedure...........................................402 Operation..................................................402 Troubleshooting....................................................403 General System Information.....................................403 Base Module Indicators.........................................404 Power On.......................................................406 Remote Unit On.............................................406 Base Module Run............................................406 Lockout Mode...................................................407 Power Off......................................................407 Remote Registration............................................408 Battery Condition..............................................410 Low Battery................................................410 Discharged Battery.........................................410 Recharge Battery...........................................410 Troubleshooting/Testing the Remote Lockout Function............411 Remote Unit................................................411 Base Module................................................412 Verify Software............................................412 Verify CAN Operation.......................................413 Hydraulic or Engine Shutdown Lockout Mode..................413 Battery....................................................414 Battery Charger............................................414 Terminal Test..............................................415 Flow Chart for Determining Machine Problem (Without Remote)....416 Flow Chart for Determining Machine Problem (With Remote).......417 Component Repair...................................................418 Shuttle Valve..................................................418 Disassembly................................................419 Chapter 15: Strike Alert...............................................421 Overview...........................................................421 Theory.............................................................421 Circuits.......................................................421 Components.....................................................421 Component Locations............................................422 Strike Alert System Test.......................................423 Electrical Schematic...........................................424 Voltage Strike Circuit.........................................425 Operation..................................................425 Current Strike Circuit.........................................425 Operation..................................................425 Troubleshooting/Testing............................................426 Determining What to Troubleshoot...............................426 Daily Test Fails...............................................426 Control Panel Light............................................427 Strike Alert Module Lights.....................................428 Component Repair...................................................429 Voltage Stake E1...............................................429 Strike Alert Coil Assembly B2..................................430 A..........................................................431 B..........................................................431 C..........................................................431 D..........................................................431 E..........................................................431 F..........................................................431 G..........................................................432 H..........................................................432 I..........................................................432 J..........................................................432 K..........................................................432 L..........................................................432 M..........................................................432 N..........................................................432 O..........................................................432 P..........................................................432 R..........................................................433 S..........................................................433 T..........................................................433 U..........................................................434 V..........................................................434 W..........................................................434
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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