Volkswagen Amarok 2017 Maintenance Manual – PDF DOWNLOAD

Description

Volkswagen Amarok 2017 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Amarok 2017 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 140
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Amarok 2017 Maintenance Manual – PDF DOWNLOAD 

1 Engine list 5
1 1 Overview of engines – diesel engines 5
1 2 Overview of engines – petrol engines 6
2 Service work 7
2 1 Information about flexible or fixed service 7
2 1 1 Service identification 7
2 1 2 Flexible service 7
2 1 3 Fixed service 7
2 1 4 Service interval display 8
2 2 Service tables 9
2 2 1 Service tables 9
2 3 Scopes of service 10
2 3 1 Scopes of service 2017 ► 10
2 3 2 Scopes of service, market specific deviations 15
2 3 3 Additional work dependent on time/distance 16
3 General information 20
3 1 Vehicle identification number 20
3 2 Vehicle data sticker 20
3 3 Adverse operating conditions 22
3 4 Country overview for diesel not compliant with EN 590 22
3 5 Motor code and motor number 23
3 6 Countries with high levels of dust 23
3 7 Stickers 24
3 7 1 Attaching “vehicle data sticker” in customer service schedule and in vehicle 24
3 8 Entries in the Digital Service Schedule 25
4 Descriptions of work 27
4 1 AdBlue® (reducing agent) 28
4 1 1 General information 28
4 1 2 Health risk and cleaning 30
4 1 3 Disposal instructions 31
4 1 4 Filling reducing agent tank with AdBlue filling system -VAS 6960- 31
4 1 5 Filling the reducing agent tank from containers 33
4 1 6 Filling the reducing agent tank from refill bottles 34
4 2 Lifting the vehicle 35
4 2 1 Safety information 35
4 2 2 Raising vehicle with wheel lifts 36
4 2 3 Alternative support points 37
4 2 4 Additional support of vehicle 39
4 3 Swivel joints and suspension link mountings: visual check 40
4 3 1 Swivel joints and suspension link mountings, front 40
4 3 2 Swivel joints and suspension link mountings, rear 42
4 4 Reading ash mass (saturation level) of diesel particulate filter 43
4 5 Battery: checking with battery tester (always refer to workshop manual) 44
4 6 Battery: checking battery terminal clamps for secure seating 45
4 6 1 Battery: checking battery terminal clamps for secure seating 45
4 6 2 Threaded battery terminal connections 47
4 7 Charging battery (establish backup power supply) 47
4 8 Front passenger front airbag: checking key switch and “ON/OFF function” 48
4 9 Checking tyres: condition, wear pattern, tyre pressure, tread depth 49
4 9 1 General information 49
4 9 2 Checking tyre age 50
4 9 3 Tyres: checking condition 51
4 9 4 Wear pattern: checking 51
4 9 5 Tyre tread depth (including spare wheel): checking and entering 51
4 9 6 Tyre pressure (including spare wheel): checking using tyre inflator -VAS 5216-, correcting tyre pressure if necessary 52
4 10 Brake system and shock absorbers: inspecting for leaks and damage 54
4 11 Thickness of brake pads and condition of brake discs and drum brake linings: checking 54
4 11 1 Brake pads/linings: checking thickness 54
4 11 2 Checking thickness of drum brake linings 56
4 11 3 Checking condition of brake discs 56
4 12 Brake and clutch mechanism: changing brake fluid 56
4 12 1 Brake fluid specification 61
4 13 Brake fluid level: checking 61
4 13 1 Checking brake fluid level at delivery inspection 62
4 13 2 Checking brake fluid level at inspection service 63
4 14 Electric windows: initialising (activation) 63
4 15 Vehicle diagnostic tester 64
4 15 1 Connecting vehicle diagnostic tester 64
4 16 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 65
4 17 Dust and pollen filter: clean housing and renew filter element 66
4 18 Poly V-belt: checking condition 66
4 18 1 Poly V-belt: checking condition, 4-cylinder diesel engines 66
4 18 2 Poly V-belt: checking condition, 6-cylinder diesel engines 69
4 18 3 Poly V-belt: checking condition, petrol engines 69
4 19 Poly V-belt: renew 71
4 20 Diesel fuel filter: renewing 71
4 21 Diesel fuel system: flushing 71
4 21 1 Diesel fuel system: flushing, 4-cylinder diesel engine (2 0 l engine) 72
4 21 2 Diesel fuel system: flushing, 6-cylinder diesel engine (3 0 l engine) 76
4 22 Diesel fuel filter: draining 80
4 22 1 Diesel fuel filter: draining 80
4 22 2 Diesel filter: Draining, fuel filter with draining line 81
4 23 Cooling system: checking anti-freeze protection and coolant level 83
4 23 1 Anti-freeze protection: checking, replenishing coolant additive if necessary 84
4 23 2 Coolant level: checking, replenishing coolant if necessary 85
4 23 3 Mixing ratio 86
4 24 Air filter: clean housing and renew filter element 86
4 25 Engine oil level: checking 88
4 26 Engine oil: capacities and specifications up to model year ►2020 89
4 27 Engine oil: capacities and specifications as of model year 2021► 90
4 28 Engine oil: draining, renewing oil filter and filling engine oil 91
4 28 1 Engine oil: draining 91
4 28 2 Oil filter: renewing 92
4 28 3 Renewing oil filter, 4-cylinder diesel engines 92
4 28 4 Renewing oil filter, 4-cylinder petrol engines 95
4 28 5 Renewing oil filter, 6-cylinder diesel engines 97
4 28 6 Engine oil: replenishing 98
4 29 Multi-purpose additive for diesel fuel: adding 100
4 30 Multi-purpose additive for petrol fuel: add 100
4 31 Motor and components in motor compartment: inspecting for leaks and damage (from above and below) 101
4 32 Bonnet lock: Cleaning and lubricating 101
4 33 Bringing ERA GLONASS into operation 102
4 34 Breakdown set: checking 103
4 34 1 Breakdown set location 103
4 34 2 Checking expiry date 103
4 35 Carry out a road test 104
4 36 Wheel securing bolts: tightening to specified torque 105
4 37 Tyre Pressure Loss Indicator: calibrating 107
4 38 Cleaning roll cover 108
4 39 Timing chain: renewing 109
4 40 Windscreen wash/wipe system and headlight washer system: Checking function and settings 109
4 40 1 Windscreen: checking concentration of windscreen wipe/wash system fluid with antifreeze, replenishing with fluid if necessary 109
4 40 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 111
4 40 3 Wiper blades: Checking rest/park position 113
4 41 Headlight adjustment: checking and adjusting as necessary 113
4 41 1 Conditions for testing 113
4 41 2 Checking headlight adjustment 115
4 41 3 Halogen headlights: adjusting 116
4 41 4 Adjusting gas discharge headlights, vehicles without automatic headlight range control 117
4 41 5 Adjusting fog lights 118
4 41 6 Adjusting auxiliary headlights 118
4 42 Service interval display: Reset 119
4 42 1 Resetting service interval display using vehicle diagnostic tester program Offboard Diagnostic Information System 119
4 42 2 Resetting service interval display without vehicle diagnostic tester 119
4 43 Service interval display: recoding 122
4 44 Transport mode: switching off 123
4 45 Power assisted steering: checking fluid level 124
4 46 Track rod ends: checking clearance, firm seating and boots 125
4 47 Doors: greasing door arrester 127
4 48 Interior and exterior body: inspecting for corrosion with doors and flaps open 127
4 49 Protective foil: Remove (if fitted) 128
4 50 Underbody: visual check for damage to underbody protection and underbody covers 129
4 51 Clock and date: set 129
4 52 Camshaft drive toothed belt: renew 129
4 53 Camshaft drive toothed belt: checking condition 129
4 54 Spark plugs: renew 130
5 Exhaust emissions test 133
5 1 Exhaust emissions test for petrol engines 133
5 2 Exhaust emissions test for diesel engines 135
6 Periodic Technical Inspection (PTI) 139

S.V 25/01/2025