Volkswagen Beetle NBLNBC 2012 Maintenance Manual – PDF DOWNLOAD

Description

Volkswagen Beetle NBLNBC 2012 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Beetle NBLNBC 2012 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 225
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Beetle NBLNBC 2012 Maintenance Manual – PDF DOWNLOAD 

1 Engine list 5
2 Service work 9
2 1 Information about flexible or fixed service 9
2 1 1 Service identification 9
2 1 2 Flexible service 9
2 1 3 Fixed service 10
2 1 4 Service interval display 11
2 2 Service tables 17
2 2 1 Delivery inspection 17
2 2 2 Scopes of service 18
2 2 3 Service intervals to model year ►2013 22
2 2 4 Service intervals as of model year 2014► 23
2 2 5 Air filter 24
2 2 6 Dust and pollen filter 25
2 2 7 Toothed belt 25
2 2 8 Poly V-belt 25
2 2 9 Diesel fuel filter 25
2 2 10 Spark plugs 26
2 2 11 Brake fluid 26
2 2 12 Time and mileage-dependent additional work for the markets North America, Russia and China to model year ►2013 26
2 2 13 Country-specific additional work dependent on time and mileage 28
3 General information 29
3 1 Raising vehicle with lifting platform or trolley jack 29
3 1 1 Safety notes: 29
3 1 2 Lifting points for lifting platform and trolley jack 30
3 2 Stickers 31
3 2 1 Attaching “Your next service” sticker: 31
3 2 2 Attaching “vehicle data sticker” in customer service schedule: 32
3 3 Entries in service schedule 32
3 4 Vehicle diagnostic tester 32
3 4 1 Connecting vehicle diagnostic tester 32
3 5 Vehicle identification number 34
3 5 1 Vehicle identification number on lower edge of windscreen 34
3 5 2 Vehicle identification number in engine compartment 34
3 5 3 Significance of vehicle identification number 34
3 6 Vehicle data sticker 35
3 7 Severe operating conditions 35
3 8 Countries with hot climate 36
3 9 Country overview for diesel not compliant with EN 590 37
3 10 Country overview for petrol not compliant with EN 228 38
3 11 Engine code and engine number 39
3 12 Countries with high levels of dust 39
3 13 Identification plate 40
3 14 Shortened intervals for spark plug replacement 41
4 Descriptions of work 46
4 1 Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rubber mounting: inspecting for damage 48
4 2 Automatic headlight control and static cornering light: checking function 49
4 3 Automatic gearbox: changing ATF (09G gearbox) 50
4 4 Front passenger front airbag: checking key switch and “ON/OFF function” 51
4 4 1 Version 1 51
4 4 2 Version 2 53
4 5 Battery: checking battery terminal clamps for secure seating 54
4 6 12 V battery: checking with battery tester (always refer to workshop manual) 57
4 7 Status of battery: reading, sending diagnosis protocol online 58
4 8 Tyres: checking condition, wear pattern, tyre pressure and tread depth 58
4 8 1 Tyres: checking condition 58
4 8 2 Wear pattern: checking 59
4 8 3 Tyre tread depth (including spare wheel): checking 59
4 8 4 General information 59
4 8 5 Tyre pressures, Beetle and Beetle Cabriolet 61
4 9 Brake and clutch system: change brake fluid 68
4 10 Brake system and shock absorbers: inspecting for leaks and damage 75
4 11 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 75
4 11 1 Front brake pads: 76
4 11 2 Rear brake pads: 76
4 11 3 Brakes: checking lining thickness on rear drum brakes 77
4 11 4 Brake discs: checking condition 79
4 12 Brake fluid level: Check 79
4 13 6-speed dual clutch gearbox 02E: changing oil and filter 80
4 14 Diesel particulate filter: checking 81
4 15 Electric windows: checking positioning (open and close functions) 81
4 16 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 82
4 17 Multi-purpose additive for diesel fuel: adding 83
4 18 Multi-purpose additive for petrol fuel: adding 84
4 18 1 Specification for using multi-purpose additive for petrol fuel 84
4 18 2 Recommendation for using multi-purpose additive for petrol fuel 85
4 19 Boots: inspecting 86
4 20 Interior and exterior body: inspecting for corrosion with doors and flaps open 86
4 21 Poly V-belt: renewing 87
4 22 Poly V-belt: checking condition 87
4 23 Cooling system: checking frost protection and coolant level 89
4 23 1 Frost protection: checking, replenishing coolant additive if necessary 90
4 23 2 Coolant level: checking, replenishing coolant if necessary 91
4 23 3 Mixing ratio: 91
4 24 Diesel fuel filter: renewing 92
4 25 Air filter: cleaning housing and renewing filter element 96
4 25 1 Air filter element: removing and installing, 1 2 l TSI engines 96
4 25 2 Air filter element: removing and installing, 2 5 l PFI engines 98
4 25 3 Air filter element: removing and installing, diesel engines, 1 4 l and 2 0 l TSI engines 101
4 25 4 Air filter element: removing and installing, 1 8 l TSI engines 103
4 26 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 104
4 27 Engine cover panel “top”: removing and installing 105
4 27 1 Engine cover panel: removing and installing, 1 4 l and 2 0 l TSI engines 105
4 27 2 Engine cover panel: removing and installing, 2 5 l PFI engines 106
4 27 3 Engine cover panel, common rail diesel engines: removing and installing 107
4 27 4 Removing and installing engine cover panel, 1 8 l (125 kW) and 2 0 l (155 kW) TSI engines 109
4 28 Motor compartment cover (noise insulation) “bottom”: removing and installing 109
4 29 Engine oil level: checking 110
4 30 Draining or extracting engine oil, renewing oil filter and replenishing engine oil 112
4 30 1 Notes on engines with turbocharger 113
4 30 2 Engine oil: draining or extracting 113
4 30 3 Renewing oil filter, 1 2 l TSI engines 114
4 30 4 Oil filter, 1 2 l TSI and 1 4 l TSI engines: renewing 116
4 30 5 Oil filter: renewing, 1 4 l TSI and 2 0 l TSI engines 119
4 30 6 Renewing oil filter, 2 5 l petrol engines 121
4 30 7 Oil filter: renewing, common rail diesel engines 127
4 30 8 Renewing oil filter, 2 0 l/110 kW common rail diesel engine 128
4 30 9 Oil filter: renewing, 1 8 l (125 kW) and 2 0 l (155 kW) TSI engines 130
4 30 10 Engine oil: replenishing 132
4 31 Engine oil: capacities and specifications 133
4 31 1 Petrol engines 133
4 31 2 Diesel engines 134
4 32 Panorama sliding/tilting glass roof: checking function, cleaning and greasing guide rails 134
4 32 1 Panorama sliding/tilting glass roof: checking function, cleaning and greasing guide rails 135
4 32 2 Wind deflector: cleaning 137
4 33 Road test: performing (driving behaviour, noises, air conditioner etc ) 137
4 34 Wheel securing bolts: tightening to specified torque 138
4 35 Radio code: reading using vehicle diagnostic tester 142
4 36 Radio/navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons 143
4 37 Reducing agent (AdBlue®): replenishing 143
4 37 1 General information 144
4 37 2 Health risk and cleaning 146
4 37 3 Disposal instructions 146
4 37 4 Work preparation for filling reducing agent tank 146
4 37 5 Work after filling reducing agent tank 147
4 38 Reducing agent (AdBlue®): changing 147
4 39 Tyre pressure loss indicator: performing basic setting 147
4 40 Tyre repair set: Checking 149
4 41 Window wash/wipe system and headlight washer system: checking function 149
4 41 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 149
4 41 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 151
4 41 3 Wiper blades: checking park position 152
4 42 Wiper blade protection: removing 152
4 42 1 Wiper blade protection, version 1: removing 153
4 42 2 Wiper blade protection, version 2: removing 154
4 42 3 Wiper blade protection, version 3: removing “transport wiper blade” 155
4 43 Headlight adjustment: checking halogen headlights and fog lights, adjusting if necessary 156
4 43 1 Test and adjustment conditions 156
4 43 2 Headlight adjustment (ECE): adjusting 157
4 43 3 Headlight adjustment (SAE): checking 158
4 43 4 Halogen headlights: adjusting 159
4 44 Checking fog lights and other additional headlights and adjusting if necessary 160
4 44 1 Test and adjustment conditions 160
4 44 2 Headlight adjustment: checking 161
4 44 3 Fog lights and other auxiliary lights: adjusting 161
4 45 Headlight adjustment: Checking gas discharge headlights and adjusting if necessary 163
4 45 1 Test and adjustment conditions 163
4 45 2 Headlight adjustment (ECE): adjusting 163
4 45 3 Headlight adjustment (SAE): checking 164
4 45 4 Gas discharge headlights: adjusting 165
4 46 Sliding sunroof drains at rear: checking for blockage, cleaning if necessary 166
4 47 Service interval display: Reset 167
4 47 1 Service interval display: resetting using vehicle diagnostic tester 167
4 47 2 Resetting service interval display without vehicle diagnostic tester, up to ►2013 167
4 47 3 Resetting service interval display without vehicle diagnostic tester, as of 2014► 169
4 47 4 Service interval display: recoding 172
4 48 Track rod ends: checking clearance, firm seating and boots 172
4 49 Dust and pollen filter: cleaning housing and renewing filter element 173
4 50 Transportation mode: switching off 173
4 51 Transportation devices: removing blocking pieces from springs on front axle 174
4 52 Clock and date: setting 175
4 53 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 177
4 54 Convertible top: cleaning and lubricating locking element 177
4 55 Convertible top: perform water test 178
4 56 Camshaft drive toothed belt (diesel engines): renewing 179
4 57 Spark plugs: renewing 180
4 57 1 Spark plugs: renewing, 1 2 l TSI engines 181
4 57 2 Renewing spark plugs, 1 2 l TSI engines and 1 4 l TSI engines 182
4 57 3 Spark plugs: renewing, 1 4 l TSI engines 186
4 57 4 Spark plugs: renewing, 2 0 l TSI engines 190
4 57 5 Spark plugs: renewing, 2 5 l PFI engines 194
4 57 6 Renewing spark plugs, 1 8 l (125 kW) and 2 0 l (155 kW) TSI engines 196
5 Exhaust emissions test 200
5 1 Exhaust emissions test for petrol engines 200
5 2 Exhaust emissions test for diesel engines 210
6 Glossary 223

S.V 26/01/2025