Volkswagen CC 2010 & 2012 Passat 2006 Passat CC 2009 & Passat Variant 2006 Maintenance Manual PDF

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Volkswagen CC 2010 & 2012 Passat 2006 Passat CC 2009 & Passat Variant 2006 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen CC 2010 & 2012 Passat 2006 Passat CC 2009 & Passat Variant 2006 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 259
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen CC 2010 & 2012 Passat 2006 Passat CC 2009 & Passat Variant 2006 Maintenance Manual – PDF DOWNLOAD 

1 Engine list 5
2 Service work 13
2 1 Information about flexible or fixed service 13
2 1 1 Service identification 13
2 1 2 Flexible service 13
2 1 3 Fixed service 14
2 1 4 Service interval display 14
2 2 Service tables 15
2 2 1 Pre-delivery inspection 15
2 2 2 Scopes of service 17
2 2 3 Service intervals to model year ►2013 20
2 2 4 Service intervals as of model year 2014► 22
2 2 5 Air filter 23
2 2 6 Dust and pollen filter 23
2 2 7 Toothed belt 24
2 2 8 Poly V-belt 24
2 2 9 Diesel fuel filter 25
2 2 10 Spark plugs 25
2 2 11 Brake fluid 25
2 2 12 Automatic gearbox 25
2 2 13 Natural gas system 26
2 2 14 Multi-purpose additive 26
2 2 15 Time and mileage-dependent additional work for the markets Russia, China and USA to model year ►2013 26
2 2 16 Country-specific additional work dependent on time and mileage 28
3 General information 29
3 1 Raising vehicle with lifting platform or trolley jack 29
3 1 1 Safety information 29
3 1 2 Lifting points for lifting platform and trolley jack 30
3 2 Stickers 31
3 2 1 Attaching “Your next service” sticker 31
3 2 2 Attaching “vehicle data sticker” in customer service schedule: 32
3 3 Entries in service schedule 32
3 4 Connecting vehicle diagnostic tester 32
3 5 Vehicle identification number 33
3 6 Vehicle data sticker 34
3 7 Severe operating conditions 35
3 8 Countries with hot climate 35
3 9 Country overview for diesel not compliant with EN 590 36
3 10 Country overview for petrol not compliant with EN 228 37
3 11 Engine code and engine number 38
3 12 Countries with high levels of dust 38
3 13 Identification plate 39
3 14 Shortened intervals for spark plug replacement 40
4 Descriptions of work 45
4 1 Removable towing bracket: checking and cleaning if necessary 47
4 2 Swivel joints and suspension link mountings: inspecting 50
4 3 Front passenger front airbag: checking key switch and “ON/OFF function” 51
4 3 1 Passat/Passat Estate 2006 ►, Passat CC 2009 ►, CC 2010 ► 51
4 3 2 CC 2012 ► 52
4 4 Automatic gearbox: checking ATF level 54
4 5 Battery: checking battery terminal clamps for secure seating 54
4 5 1 Battery in engine compartment 54
4 5 2 Battery in luggage compartment 56
4 6 Battery (12V): checking with battery tester (always refer to workshop manual) 58
4 7 Status of battery: reading, sending diagnosis protocol online 58
4 8 Tyres: checking condition, wear pattern, tyre pressure and tread depth 58
4 8 1 Tyres: checking condition 59
4 8 2 Wear pattern: checking 59
4 8 3 Tyre tread depth (including spare wheel): checking 59
4 8 4 General information 60
4 8 5 Tyre pressures for Passat CC/CC 61
4 8 6 Tyre pressures, Passat saloon 74
4 8 7 Tyre pressures, Passat estate 75
4 9 Brake and clutch system: change brake fluid 77
4 10 Brake fluid level: Check 83
4 11 Brake system and shock absorbers: inspecting for leaks and damage 85
4 12 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 86
4 12 1 Front brake pads: 86
4 12 2 Rear brake pads: 87
4 12 3 Brake discs: checking condition 88
4 13 Dual clutch gearbox 02E: changing gear oil and filter 88
4 14 Electric windows: checking positioning (open and close functions) 88
4 15 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 89
4 16 Bonnet catch hook: grease 89
4 17 Boots: inspecting 90
4 18 Interior and exterior body: inspecting for corrosion with doors and flaps open 90
4 19 Poly V-belt: renewing 90
4 20 Poly V-belt: checking condition 91
4 21 Cooling system: checking frost protection and coolant level 92
4 21 1 Frost protection: checking, replenishing coolant additive if necessary 93
4 21 2 Coolant level: checking, replenishing coolant if necessary 94
4 21 3 Mixing ratio 94
4 22 Diesel fuel filter: renewing 95
4 22 1 Diesel fuel filter: renewing, variant 1 95
4 22 2 Diesel fuel filter: renewing, variant 2 99
4 22 3 Diesel fuel filter: renewing, variant 3 101
4 23 Air filter: cleaning housing and renewing filter element 103
4 23 1 Air filter element: removing and installing, 1 4 l TSI engines 103
4 23 2 Air filter element: removing and installing, 1 6 l FSI engines 105
4 23 3 Air filter element: removing and installing, 1 6 l PFI engines; 2 0 l FSI engines and 1 4 l TSI engines 107
4 23 4 Air filter element: removing and installing, 2 0 l TFSI engine 108
4 23 5 Air filter element: removing and installing, 6-cylinder FSI engines 110
4 23 6 Air filter element: removing and installing, vehicles with diesel engine, 1 4 l TSI EcoFuel and MultiFuel, 1 8 l TSI and 2 0 l TSI engines 110
4 24 Engine cover panel -top-: removing and installing 112
4 24 1 Engine cover panel: removing and installing, 1 4 l TSI engines 112
4 24 2 Engine cover panel: removing and installing, 1 4 l TSI EcoFuel 113
4 24 3 1 6 l FSI petrol direct injection engines 114
4 24 4 2 0 l FSI petrol direct injection engines 115
4 24 5 2 0 l TFSI petrol direct injection engines 115
4 24 6 Engine cover panel: removing and installing, 1 8 l TSI and 2 0 l TSI petrol direct injection engines 116
4 24 7 Diesel engines 117
4 25 Engine cover panel, -bottom- (noise insulation): removing and installing 122
4 26 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 122
4 27 Engine oil level: checking 123
4 28 Draining or extracting engine oil, renewing oil filter and replenishing engine oil 125
4 28 1 Engine oil: draining or extracting 125
4 28 2 Oil filter: renewing, 1 4 l TSI engines 126
4 28 3 Oil filter: renewing, 1 6 l PFI engines 132
4 28 4 Oil filter: renewing, 1 6l FSI engines 133
4 28 5 Oil filter: renewing, 2 0 l FSI and TFSI engines 134
4 28 6 Oil filter: renewing, 6-cylinder FSI engines 139
4 28 7 Oil filter: renewing, diesel engines 140
4 28 8 Oil filter: renewing, 1 8 l TSI and 2 0 l TSI engines 144
4 28 9 Engine oil: replenishing 145
4 29 Engine oil: capacities and specifications 145
4 29 1 Passat CC/CC 145
4 29 2 Passat 3C 146
4 30 Tyre repair set: check bottle for damage and if used; check and enter use-by date of tyre sealant 147
4 30 1 Expiry date: checking 147
4 31 Road test: performing (driving behaviour, noises, air conditioner etc ) 148
4 32 Wheel securing bolts: tightening to specified torque 148
4 33 Radio code: reading using vehicle diagnostic tester 150
4 34 Radio/navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons 150
4 35 Tyre pressure loss indicator: performing basic setting 151
4 36 Dust and pollen filter: cleaning housing and renewing filter element 155
4 37 Headlight adjustment: checking halogen headlights and fog lights, adjust if necessary, Passat/Passat Estate 2006► 155
4 37 1 Test and adjustment conditions 155
4 37 2 Headlight adjustment; checking (using test screen without 15° setting line) 156
4 37 3 Halogen headlights: adjusting 157
4 37 4 Fog lights and other auxiliary lights: adjusting 158
4 38 Headlight adjustment: checking halogen headlights, Passat CC and CC 2010► 159
4 38 1 Test and adjustment conditions 159
4 38 2 Headlight adjustment (ECE): adjusting 159
4 38 3 Headlight adjustment (SAE): checking 160
4 38 4 Halogen headlights: adjusting 162
4 39 Headlight adjustment: checking gas discharge headlights without DLA, adjust if necessary, Passat/Passat Estate 2006► 162
4 39 1 Test and adjustment conditions 163
4 39 2 Headlight adjustment; checking (using test screen without 15° setting line) 164
4 39 3 Gas discharge headlights without “Dynamic Light Assist” dynamic main beam regulation: adjusting 165
4 40 Headlight adjustment: checking gas discharge headlights without DLA, Passat CC and CC 2010► 166
4 40 1 Test and adjustment conditions 166
4 40 2 Headlight adjustment (ECE): adjusting 167
4 40 3 Headlight adjustment (SAE): checking 168
4 40 4 Gas discharge headlights without “Dynamic Light Assist” dynamic main beam regulation: adjusting 170
4 41 Headlight adjustment: checking gas discharge headlights with DLA, adjust if necessary, CC 2012► 173
4 41 1 Test and adjustment conditions 173
4 41 2 Headlight adjustment (ECE): adjusting 173
4 41 3 Headlight adjustment (SAE): checking 175
4 41 4 Gas discharge headlights with “Dynamic Light Assist” dynamic main beam regulation: adjusting 179
4 42 Headlight adjustment: checking fog lights, Passat CC and CC 2010► 181
4 42 1 Test and adjustment conditions 181
4 42 2 Headlight adjustment: checking 181
4 42 3 Fog lights and other auxiliary lights: adjusting 182
4 43 Window wash/wipe system and headlight washer system: checking function 183
4 43 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 183
4 43 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 185
4 43 3 Headlight washer system: checking spray jet settings 187
4 43 4 Wiper blades: checking park position 187
4 43 5 Rear window wiper blade: checking park position 188
4 44 Service interval display: recoding 188
4 45 Service interval display: Reset 189
4 45 1 Service interval display: resetting using vehicle diagnostic tester 189
4 45 2 Service interval display: resetting without vehicle diagnostic tester 190
4 46 Sunroof: checking function, cleaning and greasing guide rails 193
4 47 Sliding sunroof drains: checking for blockage, cleaning if necessary 193
4 48 Track rods: checking clearance, attachment and boots 196
4 49 Door arrester: grease 197
4 50 Transportation mode: switching off 198
4 51 Transportation devices: removing blocking pieces from springs on front axle 198
4 52 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 199
4 53 Clock: setting to correct time 199
4 54 Camshaft drive toothed belt (diesel engines): renewing 202
4 55 Toothed belt and toothed belt tensioning roller: renewing (TDI unit injector) 202
4 56 Camshaft drive toothed belt: renewing (petrol engines) 202
4 57 Camshaft drive toothed belt: checking (1 6 l, 4-cyl petrol engines) 202
4 57 1 Toothed belt: checking condition 202
4 58 Spark plugs: Renew 203
4 58 1 Spark plugs: renewing, 1 4 l TSI engines 205
4 58 2 Spark plugs: renewing, 1 6 l PFI engine 214
4 58 3 Spark plugs: renewing, 1 8 l TSI; 2 0 l FSI; 2 0 l TFSI; 2 0 l TSI engines 215
4 58 4 Spark plugs: renewing, 1 6l petrol direct injection engines 219
4 58 5 Spark plugs: renewing, 6-cylinder FSI engines 221
4 59 Compass module: activating 222
4 60 Static cornering light (cornering light) and driving light assist: check function 222
4 60 1 Static cornering light (cornering light): checking function 222
4 60 2 Driving light assist: checking 222
4 61 All-wheel drive coupling: changing oil 224
4 62 Front and rear final drive: checking oil level 229
4 63 Auxiliary heater: setting weekday in menu of dash panel insert 229
4 64 Multi-purpose additive for diesel fuel: adding 230
4 64 1 Specification for using multi-purpose additive for diesel fuel 230
4 64 2 Recommendation for using multi-purpose additive for diesel fuel 230
4 65 Multi-purpose additive for petrol fuel: adding 232
4 65 1 Specification for using multi-purpose additive for petrol fuel 232
4 65 2 Recommendation for using multi-purpose additive for petrol fuel 232
4 66 Memory seat: initialising 233
4 67 Diesel particulate filter: checking 233
4 68 Automatic gearbox: change ATF 234
4 69 Reducing agent (AdBlue®/DEF): replenishing 234
4 69 1 General information 234
4 69 2 Health risk and cleaning 236
4 69 3 Disposal instructions 237
4 69 4 Work preparation for filling reducing agent tank 237
4 69 5 Reducing agent tank: filling 238
4 69 6 Work after filling reducing agent tank 238
4 70 Reducing agent (AdBlue®/DEF): changing 239
4 71 Transportation devices: removing tie-down rings 240
4 72 Natural gas system: visually inspecting natural gas tank for corrosion and leakage 242
4 73 Natural gas system: checking wax layer between natural gas fuel tank and fuel tank shut-off valve 247
4 74 Natural gas filler connection: checking condition, cleaning if necessary and checking seal 248
4 75 Natural gas tank: renewing 248
4 76 Activation of environment monitoring system (Front Assist): checking 249
5 Exhaust emissions test 250
5 1 Exhaust emissions test for petrol engines 250
5 2 Exhaust emissions test for diesel engines 252
6 Glossary 256
7 —Change history— 259

S.V 29/01/2025