Volkswagen Golf 1984 & Jetta 1984 Maintenance Manual PDF

Description

Volkswagen Golf 1984 & Jetta 1984 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Golf 1984 & Jetta 1984 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 162
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Golf 1984 & Jetta 1984 Maintenance Manual – PDF DOWNLOAD

1 Engine list 5
2 Oil change service 15
2 1 Oil change service every 7,500 km 15
2 2 Oil change service every 15,000 km 15
3 Inspection service 17
3 1 Inspection service every 12 months 17
3 2 Inspection service every 30,000 km 19
4 General 22
4 1 Type plate, vehicle identification number 22
4 1 1 Interpretation of vehicle identification number: 22
4 2 Engine code and engine number 22
4 3 Lifting vehicle 24
4 3 1 Trolley jack: 24
4 3 2 Lifting platform: 24
4 3 3 Lifting points for lifting platform and trolley jack 24
4 3 4 Golf Country 25
4 4 Tow starting and towing 25
4 4 1 Valid for the Golf syncro: 27
5 Descriptions of work 28
5 1 Self-diagnosis: Read fault memories of all systems 28
5 1 1 Vehicles with ABS or ABS and EDL from model year 1990: 28
5 1 2 Connecting fault reader -V A G 1551- 28
5 1 3 Only vehicles with ABS: 29
5 1 4 Vehicles with ABS and EDL: 29
5 1 5 Reading fault memory: 30
5 1 6 Procedure 30
5 1 7 Reading fault memory of engine electronics (engine codes PN, RP): 30
5 2 Service interval display: Reset (digital driver information centre – DIGIFIZ) 31
5 3 Door arrester and securing pins: Grease 32
5 4 Sunroof: Check function, clean and grease guide rails 32
5 5 Windscreen wash/wipe system and headlight washer system: Check function 33
5 5 1 Check windscreen wash/wipe system frost protection concentration, replenish if necessary 33
5 5 2 Mixture ratio: 33
5 5 3 Windscreen wipe/wash system: Check jet setting, adjust jets if necessary 34
5 5 4 Windscreen wipe/wash system: Check jet setting, adjust jets if necessary 35
5 5 5 Windscreen wiper blades: Check park position, if wiper blades judder: Check setting angle 35
5 5 6 Wiper blades: Check setting angle, adjust if necessary 36
5 6 Check tyres: Condition, wear pattern, inflation pressures, tread depth 38
5 6 1 Inspection service: 38
5 6 2 Checking tyre wear pattern 38
5 6 3 Tyre tread depth (including spare wheel): Check 38
5 6 4 Tyre pressures (including spare): Check, correct if necessary 39
5 6 5 Tyre pressure table for summer tyres or all-season tyres 39
5 7 Oil level: Check 42
5 8 Engine oil: Drain or extract and top up; Renew oil filter 42
5 8 1 Renew oil filter 43
5 8 2 Engine oil: Replenish 43
5 8 5 Oil properties 45
5 8 6 Multi-grade oils conforming to VW standard 501 01 and 505 00 are oils with the following properties: 45
5 8 7 High-lubricity multi-grade oil conforming to VW standard 500 00 have the following additional properties: 45
5 8 8 High-lubricity multi-grade oil conforming to VW standard 502 00: 45
5 9 Engine and components in engine compartment (from above and below): Perform visual check for leaks and damage 45
5 10 V-belt: Check condition and tension 46
5 10 1 Checking V-belt condition 46
5 10 2 Checking V-belt tension, tensioning V belt if necessary 46
5 10 3 V-belt for alternator without tensioning device: 46
5 10 4 Adjusting: 47
5 10 5 V-belt for alternator with tensioning device: 47
5 10 6 Adjusting: 47
5 10 7 V-belt for power assisted steering vane pump: 48
5 10 8 Adjusting: 48
5 11 Poly V-belts: Check condition 48
5 11 1 Check poly V-belt condition 48
5 12 Manual gearbox/final drive: Check oil level 48
5 13 Automatic gearbox: Check final drive oil level 49
5 14 Automatic gearbox: Check ATF level 49
5 15 Changing ATF (automatic gearbox) 50
5 16 Brake system: Perform visual check for leaks and damage 52
5 17 Front and rear brake pads/linings: Check thickness 52
5 17 1 Front brake pads: 52
5 17 2 Rear brake pads: 53
5 17 3 Rear drum brake pads: 53
5 18 Underbody protection: Perform visual check for damage 53
5 19 Track rod ends: Check play, security and boots 54
5 20 Swivel joints: Perform visual check 54
5 21 Cooling system: Check frost protection and coolant level 54
5 21 1 Checking frost protection, replenishing coolant additive if necessary 55
5 21 2 Frost protection table 55
5 21 3 Checking coolant level, replenishing coolant if necessary 56
5 21 4 Mixture ratio: 56
5 22 Camshaft drive toothed belt: Check condition and tension (diesel engine) 57
5 22 1 Checking toothed belt condition 57
5 22 2 Checking toothed belt tension, tension toothed belt if necessary 57
5 23 Valve clearance: Check (engine code GT) 58
5 24 Contact breaker points: Renew (engine code GT) 59
5 24 1 Renewing: 59
5 24 2 Adjusting: 60
5 24 3 Checking and adjusting dwell angle 60
5 24 4 Checking: 60
5 24 5 Adjusting: 60
5 25 Fuel filter: Renew 60
5 25 1 Carburettor engine (filter in engine compartment) 60
5 25 2 Diesel engine 61
5 25 3 Filter without fuel preheating: 61
5 25 4 Filter with fuel preheating: 61
5 26 Fuel filter: Drain water (diesel engine) 61
5 26 1 Filter without fuel preheating: 62
5 26 2 Filter with fuel preheating: 62
5 26 3 With and without preheating: 62
5 27 Power assisted steering: Check fluid level 62
5 28 Change brake fluid 62
5 28 1 Vehicles without anti-locking brake system: 63
5 28 2 Table – Sequence and quantity of brake fluid 65
5 28 3 Vehicles with anti-locking brake system: 65
5 29 Brake fluid level (dependent upon lining/pad wear): Check 65
5 30 Battery: Check 66
5 30 1 Inspection service (batteries with “magic eye”) 67
5 30 2 Inspection service (batteries without “magic eye”) 67
5 30 3 Performing visual check (all batteries) 68
5 30 4 Checking battery / batteries with magic eye and covered-over cell sealing plugs 68
5 30 5 Battery load test 69
5 30 6 Topping up with distilled water (batteries with magic eye) 70
5 30 7 Checking electrolyte level (batteries without magic eye) 71
5 30 8 Electrolyte level too low 71
5 30 9 Electrolyte level too high 72
5 30 10 Checking battery / batteries with magic eye and without cell sealing plugs 73
5 31 Clutch play: Check 73
5 31 1 Checking 73
5 31 2 Adjusting 73
5 32 Engine basic setting: Perform settings 74
5 32 1 Procedure according to engine codes: 74
5 32 2 Engine codes: ABN, EZ, GU 74
5 32 3 Performing visual check of components influencing emissions 75
5 32 4 Connecting test units 75
5 32 5 Test sequence 76
5 32 6 Engine code: EV 77
5 32 7 Performing visual check of components influencing emissions 78
5 32 8 Connecting test units 78
5 32 9 Test sequence 78
5 32 10 Engine code: GX (K Jetronic) 79
5 32 11 Performing visual check of components influencing emissions 80
5 32 12 Connecting test units 81
5 32 13 Test sequence 81
5 32 14 Engine code: GX (KE Jetronic) 82
5 32 15 Performing visual check of components influencing emissions 84
5 32 16 Connecting test units 84
5 32 17 Test sequence 85
5 32 18 Engine code: NZ 86
5 32 19 Performing visual check of components influencing emissions 87
5 32 20 Connecting test units 88
5 32 21 Test sequence 88
5 32 22 Engine codes: PB, PF, 1P 89
5 32 23 Performing visual check of components influencing emissions 90
5 32 24 Connecting test units 91
5 32 25 Test sequence 91
5 32 26 Engine code: PG, 1H 92
5 32 27 Performing visual check of components influencing emissions 93
5 32 28 Connecting test units 94
5 32 29 Test sequence 94
5 32 30 Engine code: PL 95
5 32 31 Performing visual check of components influencing emissions 97
5 32 32 Connecting test units 97
5 32 33 Test sequence 99
5 32 34 Engine code: PN 100
5 32 35 Performing visual check of components influencing emissions 101
5 32 36 Connecting test units 101
5 32 37 Test sequence 101
5 32 38 Engine code: RD 104
5 32 39 Performing visual check of components influencing emissions 105
5 32 40 Connecting test units 106
5 32 41 Test sequence 107
5 33 Idling speed: Check 108
5 34 Headlight settings: Check 109
5 34 1 Fuel gauge table 110
5 34 2 Checking headlight setting (using new test screen without 15° setting line) 110
5 34 3 Adjusting headlights 111
5 35 Road test: Carry out 112
6 Legally required extra work according to country 113
6 1 Emissions test 113
6 1 1 Emissions test intervals: 113
6 1 2 Procedure according to engine codes: 113
6 1 3 Engine codes: ABN, EZ, GU, RF, RH 114
6 1 4 Performing visual check of components influencing emissions 115
6 1 5 Connecting test units 115
6 1 6 Test sequence 115
6 1 7 Engine codes: EV, GZ, RG 116
6 1 8 Performing visual check of components influencing emissions 117
6 1 9 Connecting test units 117
6 1 10 Test sequence 118
6 1 11 Engine code: GX 119
6 1 12 Performing visual check of components influencing emissions 120
6 1 13 Connecting test units 120
6 1 14 Test sequence 121
6 1 15 Engine code: NZ 122
6 1 16 Performing visual check of components influencing emissions 123
6 1 17 Connecting test units 123
6 1 18 Test sequence 124
6 1 19 Engine codes: PB, PF, RV, 1P 125
6 1 20 Performing visual check of components influencing emissions 126
6 1 21 Connecting test units 126
6 1 22 Test sequence 127
6 1 23 Engine code: PG, 1H 128
6 1 24 Performing visual check of components influencing emissions 129
6 1 25 Connecting test units 129
6 1 26 Test sequence 130
6 1 27 Engine code: PL 131
6 1 28 Performing visual check of components influencing emissions 132
6 1 29 Connecting test units 132
6 1 30 Test sequence 133
6 1 31 Engine code: PN 134
6 1 32 Performing visual check of components influencing emissions 135
6 1 33 Connecting test units 135
6 1 34 Test sequence 136
6 1 35 Engine code: RD 136
6 1 36 Performing visual check of components influencing emissions 137
6 1 37 Connecting test units 138
6 1 38 Test sequence 138
6 1 39 Engine code: RP 139
6 1 40 Performing visual check of components influencing emissions 140
6 1 41 Connecting test units 140
6 1 42 Test sequence 141
6 1 43 Engine code: GT 141
6 1 44 Performing visual check of components influencing emissions 142
6 1 45 Connecting test units 143
6 1 46 Test sequence 143
6 1 47 Engine codes: HM, HV 144
6 1 48 Performing visual check of components influencing emissions 145
6 1 49 Connecting test units 145
6 1 50 Test sequence 146
6 1 51 Engine code: HZ (1B3 carburettor) 146
6 1 52 Performing visual check of components influencing emissions 147
6 1 53 Connecting test units 148
6 1 54 Test sequence 148
6 1 55 Engine code HZ (Weber 32 TLA carburettor) 149
6 1 56 Performing visual check of components influencing emissions 150
6 1 57 Connecting test units 150
6 1 58 Test sequence 151
6 1 59 Engine code: KR 152
6 1 60 Performing visual check of components influencing emissions 153
6 1 61 Connecting test units 153
6 1 62 Test sequence 153
6 1 63 Engine codes: MH, NU, 2C, 2G 154
6 1 64 Performing visual check of components influencing emissions 155
6 1 65 Connecting test units 156
6 1 66 Test sequence 156
6 1 67 Engine codes JP, JR, ME, RA, SB, 1V 157
6 1 68 Performing visual check of components influencing emissions 158
6 1 69 Test sequence with Diesel tester -V A G 1743-: 158
6 1 70 Checking idling speed: 158
6 1 71 Perform acceleration test: 159
6 1 72 Test sequence with Combustion tester -V A G 1500-: 161
6 1 73 Connect combustion tester -V A G 1500- 161

S.V 28/01/2025