Volkswagen Golf 2009 Golf Plus 2009 Maintenance Manual – PDF DOWNLOAD

Description

Volkswagen Golf 2009 Golf Plus 2009 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Golf 2009 Golf Plus 2009 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 238
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Golf 2009 Golf Plus 2009 Maintenance Manual – PDF DOWNLOAD 

1 Engine list 5
2 Service work 12
2 1 Information about flexible or fixed service 12
2 1 1 Service identification 12
2 1 2 Flexible service 12
2 1 3 Fixed service 13
2 1 4 Service interval display 14
2 2 Service tables 17
2 2 1 Pre-delivery inspection 17
2 2 2 Scopes of service 18
2 2 3 Service intervals to model year ►2013 22
2 2 4 Service intervals as of model year 2014► 23
2 2 5 Air filter 24
2 2 6 Dust and pollen filter 25
2 2 7 Snow filter for fresh air blower 25
2 2 8 LPG filter 25
2 2 9 Toothed belt 25
2 2 10 Poly V-belt 26
2 2 11 Diesel fuel filter 26
2 2 12 Spark plugs 26
2 2 13 Brake fluid 27
2 2 14 Multi-purpose additive 27
2 2 15 Automatic gearbox 27
2 2 16 Time and mileage-dependent additional work for the markets North America, Russia and China to model year ►2013 27
2 2 17 Country-specific additional work dependent on time and mileage 29
3 General information 30
3 1 Raising vehicle with lifting platform or trolley jack 30
3 1 1 Safety information 30
3 1 2 Lifting points for lifting platform and trolley jack 31
3 2 Stickers 32
3 2 1 Attaching “Your next service” sticker: 32
3 2 2 Attaching “vehicle data sticker” in customer service schedule: 33
3 2 3 Sticker “Warning: LPG vehicle!” 34
3 3 Entries in service schedule 34
3 4 Vehicle diagnostic tester 34
3 4 1 Connecting vehicle diagnostic tester 34
3 4 2 Reading LPG control unit 36
3 5 Vehicle identification number 37
3 5 1 Vehicle identification number on lower edge of windscreen 38
3 5 2 Vehicle identification number on extension of longitudinal member 38
3 5 3 Vehicle identification number on suspension strut mounting 38
3 5 4 Significance of vehicle identification number 39
3 6 Vehicle data sticker 39
3 7 Severe operating conditions 40
3 8 Countries with hot climate 40
3 9 Country overview for diesel not compliant with EN 590 41
3 10 Country overview for petrol not compliant with EN 228 42
3 11 Engine code and engine number 43
3 12 Countries with high levels of dust 43
3 13 Identification plate 44
3 14 Shortened intervals for spark plug replacement 45
4 Descriptions of work 50
4 1 Removable towing bracket: checking and cleaning if necessary 52
4 2 Swivel joints and suspension link mountings: inspecting 54
4 3 Automatic headlight control and static cornering light: checking function 55
4 4 Automatic gearbox 09G: changing ATF 57
4 5 Front passenger front airbag: checking key switch and “ON/OFF function” 57
4 6 Battery: checking battery terminal clamps for secure seating 59
4 7 Battery: checking with battery tester (always refer to workshop manual) 61
4 8 Status of battery: reading, sending diagnosis protocol online 62
4 9 Tyres: checking condition, wear pattern, tyre pressure and tread depth 62
4 9 1 Tyres: checking condition 62
4 9 2 Wear pattern: checking 63
4 9 3 Tyre tread depth (including spare wheel): checking 63
4 9 4 General information 64
4 9 5 Tyre pressures, Golf 65
4 9 6 Tyre pressures, Golf Plus 77
4 10 Brake and clutch system: change brake fluid 79
4 11 Brake system and shock absorbers: inspecting for leaks and damage 85
4 12 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 86
4 12 1 Front disc brake pads: checking thickness 86
4 12 2 Rear disc brake pads: checking thickness 87
4 12 3 Brake discs: checking condition 88
4 13 Brake fluid level: Check 89
4 14 Dual clutch gearbox 02E: changing gear oil and filter 90
4 15 Diesel particulate filter: checking 90
4 16 Electric windows: checking positioning (open and close functions) 91
4 17 Bonnet catch hook: grease 91
4 18 Boots: inspecting 92
4 19 All-wheel drive coupling: changing oil 93
4 20 Interior and exterior body: inspecting for corrosion with doors and flaps open 97
4 21 Poly V-belt: renewing 98
4 22 Poly V-belt: checking condition 98
4 23 Cooling system: checking frost protection and coolant level 100
4 23 1 Frost protection: checking, replenishing coolant additive if necessary 101
4 23 2 Coolant level: checking, replenishing coolant if necessary 102
4 23 3 Mixing ratio 102
4 24 Diesel fuel filter: renewing 102
4 25 Air filter: cleaning housing and renewing filter element 107
4 25 1 Air filter element: removing and installing, 1 4 l PFI engines 107
4 25 2 Air filter element: removing and installing, 1 6 l PFI engines, 1 4 l TSI engines (90 kW) and 1 2 l TSI engines 108
4 25 3 Air filter element: removing and installing, 2 5 l PFI engines 109
4 25 4 Air filter element: removing and installing, diesel engines, 1 4 l, 1 8 l and 2 0 l TSI engines 112
4 25 5 Air filter element: removing and installing, 2 0 l TSI engines (173 kW, 188 kW and 199 kW) 113
4 26 Multi-purpose additive for diesel fuel: adding 116
4 26 1 Specification for using multi-purpose additive for diesel fuel 116
4 26 2 Recommendation for using multi-purpose additive for diesel fuel 117
4 27 Multi-purpose additive for petrol fuel: adding 118
4 27 1 Specification for using multi-purpose additive for petrol fuel 118
4 27 2 Recommendation for using multi-purpose additive for petrol fuel 119
4 28 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 120
4 29 Engine cover panel “top”: removing and installing 121
4 29 1 Engine cover panel: removing and installing, 1 4 l PFI engines 121
4 29 2 Engine cover panel: removing and installing, 1 4 l and 2 0 l TSI engines 121
4 29 3 Engine cover: removing and installing, 2 0 l TSI engines (173 kW, 188 kW and 199 kW) 123
4 29 4 Renewing buffer stops for air filter housing 125
4 29 5 Engine cover panel: removing and installing, 1 6 l PFI engines 125
4 29 6 Engine cover panel: removing and installing, 2 5 l PFI engines 126
4 29 7 Engine cover panel, common rail diesel engines: removing and installing 128
4 30 Motor compartment cover (noise insulation) “bottom”: removing and installing 129
4 31 Engine oil level: checking 129
4 32 Draining or extracting engine oil, renewing oil filter and replenishing engine oil 131
4 32 1 Engine oil: draining or extracting 131
4 32 2 Oil filter: renewing, 1 4 l PFI engines 132
4 32 3 Oil filter: renewing, 1 4 l TSI engines (90 kW) and 1 2 l TSI engines 133
4 32 4 Oil filter: renewing, 1 4 l TSI, 1 8 l TSI and 2 0 l TSI engines 134
4 32 5 Oil filter: renewing, 1 6 l PFI engines 136
4 32 6 Oil filter: renewing, 2 0 l TSI engine (173 kW) and 2 5 l TSI engines 137
4 32 7 Oil filter: renewing, common rail diesel engines 141
4 32 8 Engine oil: replenishing 143
4 33 Engine oil: capacities and specifications 143
4 33 1 Golf 143
4 33 2 Golf Plus 144
4 34 Road test: performing (driving behaviour, noises, air conditioner etc ) 145
4 35 Wheel securing bolts: tightening to specified torque 146
4 36 Radio code: reading using vehicle diagnostic tester 147
4 37 Radio/navigation system: entering PIN of anti-theft coding and storing local radio stations to station buttons 147
4 38 Tyre pressure monitoring: performing basic setting 148
4 39 Tyre repair set: Checking 150
4 40 Window wash/wipe system and headlight washer system: checking function 151
4 40 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 151
4 40 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 153
4 40 3 Headlight washer system: checking spray jet settings 155
4 40 4 Wiper blades: checking park position 155
4 40 5 Rear window wiper blade: checking park position 155
4 41 Headlight adjustment: checking halogen headlights 156
4 41 1 Test and adjustment conditions 156
4 41 2 Headlight adjustment (ECE): adjusting 156
4 41 3 Headlight adjustment (SAE): checking 157
4 41 4 Halogen headlights: adjusting 159
4 42 Headlight adjustment: checking gas discharge headlights 160
4 42 1 Test and adjustment conditions 160
4 42 2 Headlight adjustment (ECE): adjusting 160
4 42 3 Headlight adjustment (SAE): checking 162
4 42 4 Gas discharge headlights: adjusting 163
4 43 Headlight adjustment: checking fog lights 164
4 43 1 Test and adjustment conditions 165
4 43 2 Headlight adjustment: checking 165
4 43 3 Fog lights and other auxiliary lights: adjusting 166
4 44 Sliding sunroof drains: checking for blockage, cleaning if necessary 166
4 45 Service interval display: Reset 169
4 45 1 Service interval display: resetting using vehicle diagnostic tester 170
4 45 2 Service interval display: resetting without vehicle diagnostic tester 170
4 46 Service interval display: recoding 173
4 47 Sliding sunroof: checking function, cleaning and greasing guide rails 174
4 48 Snow filter for fresh air blower: renewing 174
4 49 Track rod ends: checking clearance, firm seating and boots 174
4 50 Auxiliary heater: setting weekday in menu of dash panel insert 175
4 51 Dust and pollen filter: cleaning housing and renewing filter element 176
4 52 Transportation mode: switching off 177
4 53 Transportation devices: removing blocking pieces from springs on front axle 178
4 54 Door arrester: grease 178
4 55 Clock and date: setting 179
4 56 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 181
4 57 Camshaft drive toothed belt (diesel engines): renewing 181
4 58 Camshaft drive toothed belt: checking (4-cylinder petrol engine with no change interval) 181
4 58 1 Toothed belt: checking condition 181
4 59 Spark plugs: Renew 182
4 59 1 Spark plugs: renewing, 1 2 l TSI engines 183
4 59 2 Spark plugs: renewing, 1 4 l PFI engines 184
4 59 3 Spark plugs: renewing, 1 4 l TSI engines 186
4 59 4 Spark plugs: renewing, 1 6 l PFI engines 189
4 59 5 Renewing spark plugs, 1 8 l TSI and 2 0 l TSI engines 191
4 59 6 Spark plugs: renewing, 2 5 l PFI engines 194
4 60 Driving instructor pedals: greasing 196
4 60 1 Driving instructor pedals, automatic gearbox: greasing 197
4 60 2 Driving instructor pedals, manual gearbox: greasing 198
4 61 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 200
4 62 Gas system test 201
4 63 Additional service measures on LPG system 207
4 63 1 Safety precautions when working on the LPG system 207
4 63 2 Rules for cleanliness when working on LPG system 208
4 63 3 Filter with connecting hoses for LPG system: renewing 208
4 63 4 Filter of automotive gas system (Golf 2010 ▶): renewing 210
4 63 5 Paper filter on evaporator: renewing (Golf and Golf Plus ▶ 2010) 211
4 63 6 Paper filter on evaporator: renewing (Golf 2010 ▶) 219
4 63 7 Gas hoses: inspecting for damage 228
4 63 8 Sealing cap and LPG filler neck: checking condition 229
4 64 LPG tank and lines: renewing 229
5 Exhaust emissions test 230
5 1 Exhaust emissions test for petrol engines 230
5 2 Exhaust emissions test for diesel engines 232
6 Glossary 235
7 —Change history— 238

S.V 28/01/2025