Volkswagen Passat 1997 Passat Variant 1997 Maintenance Manual – PDF DOWNLOAD

Description

Volkswagen Passat 1997 Passat Variant 1997 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Passat 1997 Passat Variant 1997 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 189
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Passat 1997 Passat Variant 1997 Maintenance Manual – PDF DOWNLOAD 

1 Engine list 5
2 Service work 12
2 1 Service tables 12
2 1 1 VW engine oil standards 12
2 1 2 Filter change intervals 13
2 1 3 Toothed belt change intervals 13
2 1 4 Service intervals 14
2 2 Delivery inspection 15
2 3 Oil change service 16
2 3 1 Oil change service every 12 months or every 15,000 km for vehicles ►1999 16
2 3 2 Oil change service for vehicles 2000► 17
2 4 Inspection service every 12 months for vehicles ►1999 18
2 5 Inspection service every 30,000 km for vehicles ►1999 20
2 6 Additional work / vehicles ►1999 22
2 7 Inspection service for vehicles 2000► 25
2 8 Time or distance dependent additional work, vehicles 2000► 27
3 General information 32
3 1 Sticker 32
3 1 1 “Your first service” sticker 32
3 1 2 “Your next service” sticker 33
3 1 3 “Long-life engine oil” sticker 33
3 2 Connecting vehicle diagnostic tester 33
3 2 1 Installation position of diagnostic connector 35
3 3 Severe operating conditions 36
3 4 Raising vehicle 37
3 4 1 Safety notes: 37
3 4 2 Lifting points for lifting platform and trolley jack: 37
3 5 Vehicle identification number 38
3 6 Vehicle data sticker 38
3 7 Information on long-life service or time or distance dependent service 2000► 38
3 7 1 Service identification 38
3 7 2 Flexible service interval display 39
3 7 3 Additional components on vehicles with long-life service or time or distance dependent service 39
3 8 Countries where diesel has a high sulphur content 41
3 9 Engine code and engine number 41
3 10 RME fuel (biodiesel) 41
3 11 Identification plate 42
4 Descriptions of work: 43
4 1 8-way memory seat: initialising (activation) 45
4 2 Rear final drive: checking oil level 45
4 3 Additive container: extracting and replenishing new additive 46
4 3 1 Safety measures and handling instructions when working on additive container system 46
4 3 2 General information 47
4 3 3 Removing sealing plug 47
4 3 6 Final checks 50
4 4 Diesel particulate filter: reading ash load level 51
4 5 Swivel joints: inspecting 52
4 6 Automatic gearbox: checking front wheel drive oil level 52
4 7 Automatic gearbox: checking ATF level 52
4 8 Battery: checking battery terminal clamps for secure seating 52
4 9 Battery: checking using battery tester with printer -VAS 5097A- 53
4 10 Changing brake fluid 53
4 10 1 Operation and safety notes 54
4 10 2 Brake fluid specification 54
4 10 3 Procedure, changing brake fluid 54
4 11 Brake fluid level: checking 58
4 11 1 Procedure, brake fluid level (dependent upon lining/pad wear): checking 59
4 12 Tyres: checking condition, wear pattern, inflation pressure, tread depth 59
4 12 1 Tyres: checking condition 60
4 12 2 Wear pattern: checking 60
4 12 3 Tyre tread depth: checking and entering 61
4 12 4 Notes on Passat Protect 61
4 12 5 General information 61
4 12 6 Tyre pressure: checking, correcting inflation pressure if necessary 62
4 13 Brake system: inspecting for leaks and damage 66
4 14 Front and rear brake pads/linings: checking thickness 66
4 14 1 Front brake pads: 67
4 14 2 Rear brake pads: 68
4 15 Renewing diesel particulate filter 69
4 16 Electric windows: initialising (activation) 69
4 17 Carry out vehicle system test 70
4 18 Boots: inspecting 71
4 19 V-belt: renewing (4-cylinder petrol engine) 71
4 19 1 Removing: 72
4 19 2 Installing: 72
4 20 Poly V-belt: checking condition 73
4 21 Fuel filter: renewing (diesel engine) 74
4 21 1 4-cylinder TDI engines 74
4 21 2 4-cylinder TDI unit injector engines 75
4 21 3 6-cylinder TDI engines 76
4 22 Fuel filter: draining water (diesel engine) 77
4 22 1 4-cylinder TDI engines 77
4 23 Checking crankcase pressure 77
4 24 Cooling system: checking frost protection and coolant level 79
4 24 1 Frost protection: checking, replenishing coolant additive if necessary 79
4 24 2 Coolant level: checking, replenishing coolant if necessary 80
4 24 3 Mixing ratio: 81
4 25 Air filter: cleaning housing and renewing filter element 81
4 26 Engine oil level: checking 83
4 27 Engine oil: draining or extracting and replenishing; renewing oil filter 83
4 27 1 Engine oil: draining or extracting 84
4 27 2 Oil filter: renewing 85
4 27 3 Engine oil: replenishing 90
4 28 Engine and components in engine compartment: inspecting for leaks and damage (from above and below) 90
4 29 Engine cover panel -top-: removing and installing 90
4 30 Engine cover -bottom- (noise insulation): removing and installing 94
4 31 Road test: performing (driving behaviour, noises, air conditioner etc ) 95
4 32 Wheel securing bolts: tightening to specified torque 95
4 33 Radio/radio-navigation system: activating anti-theft coding 97
4 34 Tyre repair set 99
4 35 Dash panel insert: adapting to required language 99
4 36 Manual gearbox/final drive: checking oil level 100
4 37 Window wash/wipe system and headlight washer system: checking function 100
4 37 1 Window wash/wipe system anti-freeze concentration: checking and replenishing fluid if necessary 100
4 37 2 Window washer system: checking jet setting, adjusting jets if necessary 101
4 37 3 Headlight washer system: checking jet setting, adjusting jets if necessary 103
4 38 Windscreen wiper blades: checking park position, if wiper blades »judder«: checking setting angle 105
4 38 1 Wiper blades: checking park position, adjusting if necessary 105
4 38 2 Wiper blades: checking setting angle, adjusting if necessary (only vehicles without hingeless wiper) 107
4 39 Headlight adjustment: checking 107
4 39 1 Checking headlight adjustment (using new test screen without 15° setting line) 109
4 39 2 Adjusting headlights (vehicles ►09 00) 109
4 39 3 Adjusting headlights (vehicles 10 00►) 110
4 39 4 Headlights with gas discharge bulbs 111
4 39 5 Headlights with gas discharge bulbs: adjusting 112
4 40 Sunroof: checking function, cleaning and greasing guide rails 116
4 41 Sliding sunroof drains: checking for blockage, cleaning if necessary 117
4 42 Power assisted steering: checking fluid level 118
4 42 1 Oil in cold condition: 118
4 42 2 Fluid at operating temperature (above approx 50°C) 118
4 43 Service interval display: resetting 119
4 43 1 Service interval display: resetting vehicles ►04 99 119
4 43 2 Service interval display: resetting, vehicles 05 99 ► 125
4 44 Service interval display: recoding 129
4 45 Track rod ends: checking clearance, firm seating and boots 136
4 46 Dust and pollen filter: renewing filter element 137
4 47 Door arrester: lubricating 137
4 48 Track control link front axle: checking 137
4 49 Transport locks: removing blocking pieces from front axle springs (if fitted) 138
4 50 Clock: setting to correct time 138
4 50 1 Digital clock 138
4 50 2 Analogue clock 139
4 51 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 139
4 52 Front axle (Passat Protect): renewing 139
4 53 Cleaning plenum chamber 139
4 54 Camshaft drive toothed belt: renewing (4-cylinder TDI engines) 140
4 55 Camshaft drive toothed belt and toothed belt tensioning roller: renewing (4-cylinder TDI unit injector engines) 140
4 56 Camshaft drive toothed belt and toothed belt tensioning roller: renewing (6-cylinder TDI engines) 141
4 57 Toothed belt for injection pump: renewing (6-cylinder TDI engines) 141
4 58 Camshaft drive and injection pump toothed belts: checking condition (6-cylinder TDI engines) 141
4 59 Camshaft drive toothed belt and toothed belt tensioning roller: renewing (V6 petrol engines) 142
4 60 Camshaft drive toothed belt: renewing (1 8l 4-cylinder 5-valve petrol engines) 142
4 61 Camshaft drive toothed belt: renewing (2 0 l 4-cylinder 5-valve petrol engines) 143
4 62 Camshaft drive toothed belt: checking condition and tension (diesel engine code AHH) 143
4 62 1 Toothed belt: checking condition 143
4 62 2 Checking toothed belt tension 144
4 62 3 Tensioning toothed belt 144
4 63 Toothed belt: checking for wear (diesel engine) 144
4 64 Camshaft drive toothed belt: checking (4-cylinder petrol engine) 144
4 64 1 Toothed belt: checking condition 144
4 65 Spark plugs: renewing 145
4 65 1 Spark plugs: renewing, V6 5-valve engines 147
4 65 2 Spark plugs: renewing, 1 6 l engines and 2 0 l 2-valve engines 148
4 65 3 Spark plugs: renewing, 1 8 l 5-valve engines 149
4 65 4 Spark plugs: renewing, VR5 2-valve engines 149
4 65 5 Spark plugs: renewing, 1 8 l 5-valve engines (without intermediate shaft) 150
4 65 6 Spark plugs: renewing, VR5 4-valve engines 152
4 65 7 Spark plugs: renewing, W8 engines 154
4 65 8 Spark plugs: renewing, 2 0l 5-valve engines 155
4 66 Rear lid: lubricating left and right multi-joint hinge 156
4 67 Driver and front passenger airbags: visual check of airbag units 158
5 Exhaust emissions test 160
5 1 Exhaust emissions test for petrol engines without OBD 160
5 2 Exhaust emissions test for petrol engines with OBD 176
5 3 Procedures for vehicles with diesel engine without OBD 178
5 4 Procedures for vehicles with diesel engine and OBD 184
6 Glossary 188

S.V 29/01/2025