Volkswagen Passat 2.0 & 2.2ltr. Fuel Injection Engine Workshop Manual PDF

Description

Volkswagen Passat 2.0 & 2.2ltr. Fuel Injection Engine Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Passat 2.0 & 2.2ltr. Fuel Injection Engine Workshop Manual – PDF DOWNLOAD 

Language : English
Pages : 227
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Passat 2.0 & 2.2ltr. Fuel Injection Engine Workshop Manual – PDF DOWNLOAD 

00253844120 2 0 2 2 ltr FI engine (K KE Jetronic) WE JS HP KX JT HY KU 1
Title 1
Manual Repair Groups 2
Contents 3
D4B807E3B5B Body Repairs General Body Repairs 174
1 Safety instructions 178
1 1 Part removal 178
1 2 Battery and welding operation 178
1 3 Electronic control unit 178
1 3 1 Processing of the electronic control unit after repair dueto a traffic accident 178
1 4 Paint, glass, soft pad and trim 179
1 5 Fuel tank or fuel delivery pipeline 179
1 6 Air conditioner 179
1 6 1 Remedial measures: 179
1 7 Airbag System 180
1 8 Check the seat belts 180
1 8 1 Belt body 181
1 8 2 Automatic retractor (locking function) 181
1 8 3 Visual inspection of the seat belt buckle 182
1 8 4 Seat belt buckle function 182
1 8 5 Seat belt guide member and tongue 183
1 8 6 Fixing piece and fixing point 183
1 9 Safety specifications for the seat belt tensioner 183
1 10 Body repair on a vehicle equipped with the seat belt tensioners 184
1 10 1 The following vehicles have been equipped with: 184
1 11 Perform cutting off, correcting and/or leveling on a vehicleequipped with airbags 185
1 12 Remove the front seats with a side airbag 185
2 Basic instruction 186
2 1 Diagnosis of the accident vehicle 186
2 2 Condition of the body and/or the parts for delivery to thepainting workshop 186
2 3 Correction 186
2 4 Cutting 186
2 5 Body-cut part and part section 186
2 6 Original connection 187
2 7 Galvanized body parts 187
2 8 Remove the rest part 187
2 9 New parts 187
2 10 Parts 187
2 11 Molded foam plastic pads 188
3 Symbolic interpretation 189
3 1 Symbolic interpretation for welding 189
3 2 Symbolic interpretation for the operation method 189
3 2 1 Grinding 190
3 2 2 Thinning 190
3 2 3 Punching 190
3 2 4 Drilling 191
3 2 5 Polishing 191
3 2 6 Cavity corrosion protection 191
3 2 7 Bonding 192
3 2 8 Precise sealing 192
4 Body repair tools 193
4 1 Flaring tool -V A G 1317- 193
4 2 Punching pliers -V A G 1329- 193
4 3 Basic equipment -V A G 1366/3- 193
4 4 Bottom protection layer spray gun -V A G 1379- 194
4 5 Electric blower -V A G 1416- 194
4 6 Door tensioner -V A G 1438- 194
4 7 Body equipment component -V A G 1439- 195
4 8 Pneumatic cutting knife -V A G 1523 A- 195
4 9 Air chisel -V A G 1577- 195
4 10 Edge closing iron block -V A G 1585- 196
4 11 Welding fume ventilator -V A G 1586- 196
4 12 Welding spot releasing device -V A G 1731- 196
4 13 Pneumatic spray gun -V A G 1761/1- 197
4 14 Pneumatic punching and thinning pliers -VAS 1996- 197
4 15 Pneumatic adhesive spray gun -V A G 2005- 197
4 16 Door hinge correction tool 198
4 17 Hose kit 5023 for the inert gas protection welding 198
4 18 Angle grinder -VAS 5174- 198
4 19 Angle grinder -VAS 5175- 199
4 20 Wire brush -VAS 5182- 199
5 Body bonding 200
5 1 Transporter 1991 → 200
5 1 1 Separation process: 200
5 1 2 Bonding process: 200
5 2 Bonding types 200
5 2 1 Bonding-strong 200
5 2 2 Bonding-spot welding 201
5 3 Repair method for replacing the parts 201
5 3 1 Spot welding and bonding 201
5 3 2 Plug welding and bonding (if spot welding is impossible) 201
5 3 3 Welding fume ventilator 202
5 3 4 Preparations 202
5 3 5 Trimming 202
6 Corrosion protection measures 203
6 1 Corrosion protection 203
7 Waste disposal instructions 204
7 1 Waste disposal 204
7 2 Air pressure tappet exhaust 204
7 3 Airbag 205
7 3 1 Waste disposal 205
8 Contact corrosion protection 206
8 1 Connection of aluminum alloy/magnesium alloy with steel 206
9 Steel plate repair 207
9 1 High-strength body plate 207
9 2 Galvanized body parts 207
9 2 1 Preparations 207
9 2 2 Part cutting 208
9 2 3 Connection process 208
9 3 Welding on the galvanized body steel plate 208
9 3 1 Inert gas protection plug welding SG of the galvanized steelplate 208
9 3 2 Resistance pressure spot welding RP of the galvanized steelplate 209
9 3 3 Welding transformer 209
9 3 4 Welding clamp 209
9 4 Tearing test 209
10 Aluminum repair 210
10 1 Painting 210
10 2 Surface treatment 210
10 3 Leveling 211
10 4 Temperature control for heating 211
11 Plastic repair method 212
11 1 Material 212
11 2 Repairing the pit 213
11 3 Repairing the scratch 214
11 4 Repair the crack 216
11 5 Repairing the small hole (the diameter is more than 30 mm) 217
11 6 Plastic repair (glass fibre material) 218
11 7 Repair process 219
11 7 1 Repairing the breakage position 219
11 7 2 Repairing the surface damage 221
12 Glass repair 222
12 1 Repairing the windshield 222
12 1 1 Premises 222
12 1 2 Required special tools, operating equipment, testing instrumentsand auxiliary tools 223
12 1 3 Repair description 224

DESCRIPTION:

Volkswagen Passat 2.0 & 2.2ltr. Fuel Injection Engine Workshop Manual – PDF DOWNLOAD 

• The Workshop Manual is divided into separate booklets, which can also be ordered individually, so they can be used in every work-bay as and when required.
• This booklet is valid for the Passat as from the start of production. It describes all principal repair operations which require special instructions to ensure satisfactory work.

Arrangement of booklets:

• An index in each booklet makes it easier to find the information required.
• Technical data are listed before the repair instructions . Where necessary, the repair instructions start with an exploded drawing which shows the most important repair notes.
• There are also photographs, referred to in the exploded drawings , to show the position of parts in the vehicle or illustrate the use of special tools as required. When a particular sequence has to be fo 丨lowed for dismantling and assembling the major steps in the operation are described after the exploded drawing. Similarly, adjustment procedures are described as a complete operation.

Workshop Bulletins:

• Workshop Bulletins will be allocated to the individual booklets and should be filed at the back of the booklet concerned. To remind you that bulletins have been published, please mark the bu 丨letin number by hand on the page of the manual given in the bulletin. Fault finding. All information about fault finding is in the appropriate file.
• Further instructions on the elimination of current defects are given in the “Technical Service Handbook”.

S.V 29/01/2025