Volkswagen Passat 2015 & 2019 Passat Variant 2015 & 2019 Maintenance Manual PDF

Description

Volkswagen Passat 2015 & 2019 Passat Variant 2015 & 2019 Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Volkswagen Passat 2015 & 2019 Passat Variant 2015 & 2019 Maintenance Manual – PDF DOWNLOAD 

Language : English
Pages : 220
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Volkswagen Passat 2015 & 2019 Passat Variant 2015 & 2019 Maintenance Manual – PDF DOWNLOAD 

1 Engine list 5
2 Service work 12
2 1 Information about flexible or fixed service 12
2 1 1 Service identification 12
2 1 2 Flexible service 12
2 1 3 Fixed service 13
2 1 4 Service interval display 13
2 2 Service tables up to model year ►2020 15
2 2 1 Delivery inspection 15
2 2 2 Scopes of service 16
2 2 3 Service intervals 19
2 2 4 Air filter 20
2 2 5 Interior filter 20
2 2 6 Panoramic sliding sunroof 21
2 2 7 Sliding sunroof drains at front and water drain valves at rear 21
2 2 8 Toothed belt 21
2 2 9 Poly V-belt 22
2 2 10 Diesel fuel filter 22
2 2 11 Spark plugs 22
2 2 12 Brake fluid 22
2 2 13 Natural gas system 23
2 2 14 Automatic gearbox 23
2 2 15 Multi-purpose additive 23
2 2 16 Country-specific additional work dependent on time and mileage 23
2 3 Service tables as of model year 2021► 24
2 3 1 Delivery inspection 24
2 3 2 Scopes of service 25
2 3 3 Service intervals 28
2 3 4 Air filter 29
2 3 5 Interior filter 29
2 3 6 Sliding sunroof drains at front and water drain valves at rear 29
2 3 7 Toothed belt 29
2 3 8 Poly V-belt 30
2 3 9 Diesel fuel filter 30
2 3 10 Spark plugs 30
2 3 11 Natural gas system 31
2 3 12 Automatic gearbox 31
2 3 13 Multi-purpose additive 31
2 3 14 Country-specific additional work dependent on time and mileage 31
3 General information 33
3 1 General warnings for working on high-voltage system 33
3 2 Raising vehicle with lifting platform or trolley jack 33
3 2 1 Safety information 33
3 2 2 Lifting points for lifting platform and trolley jack 34
3 3 Entries in service schedule 35
3 4 Connecting vehicle diagnostic tester 35
3 5 Vehicle identification number 36
3 5 1 Vehicle identification number on lower edge of windscreen 36
3 5 2 Vehicle identification number on extension of longitudinal member 36
3 5 3 Significance of vehicle identification number 37
3 6 Vehicle data sticker 37
3 6 1 “Vehicle data sticker”: attaching to service schedule or owner’s manual 37
3 6 2 Vehicle data sticker 38
3 7 Adverse operating conditions 38
3 8 Countries with hot climate 39
3 9 Country overview for diesel not compliant with EN 590/EN 15940 40
3 10 Country overview for petrol not compliant with EN 228 41
3 11 Motor code and motor number 42
3 12 Countries with high levels of dust 42
3 13 Identification plate 43
3 14 Shortened intervals for spark plug replacement 43
4 Descriptions of work 48
4 1 Swivel joints and suspension link mountings: inspecting 50
4 2 Automatic headlight control and static cornering light: checking function 51
4 3 Front passenger front airbag: checking key switch and “ON/OFF function” 53
4 4 Battery (12V): checking battery terminal clamps for secure seating 54
4 4 1 Battery (12V) in engine compartment: checking battery terminal clamps for secure seating 54
4 4 2 Battery (12V) in luggage compartment: checking battery terminal clamps for secure seating 56
4 5 Battery (12V): checking with battery tester (always refer to workshop manual) 57
4 6 Battery (12V): checking (only applies for Passat GTE) 57
4 7 Status of battery (12V): reading – sending diagnosis protocol via online connection 58
4 8 Tyres: checking condition, wear pattern, tyre pressure and tread depth 59
4 8 1 Tyres: checking condition 59
4 8 2 Wear pattern: checking 60
4 8 3 Tyre tread depth (including spare wheel): checking 60
4 8 4 General information 60
4 8 5 Tyre pressures, Passat 62
4 8 6 Tyre pressures, Passat estate 68
4 8 7 Tyre pressures, Passat Estate “Alltrack” 72
4 9 Brake and clutch system: changing brake fluid 74
4 10 Brake system and shock absorbers: inspecting for leaks and damage 81
4 11 Brakes, front and rear: checking thickness of brake pads and condition of brake discs 81
4 11 1 Front disc brake pads: checking thickness 82
4 11 2 Rear disc brake pads: checking thickness 83
4 11 3 Brake discs: checking condition 84
4 12 Brake fluid level: checking 84
4 13 Dual clutch gearbox 0D9: changing gear oil and filter 86
4 14 Dual clutch gearbox 0DD: changing gear oil 86
4 15 Dual clutch gearbox 0DL: changing gear oil 86
4 16 Dual clutch gearbox 0GC: changing gear oil 86
4 17 Diesel particulate filter: checking 86
4 18 Electric windows: checking positioning (open and close functions) 86
4 19 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines 87
4 20 Boots: inspecting 87
4 21 All-wheel drive coupling: changing oil 88
4 22 High-voltage battery: checking charge level 92
4 23 Maintenance of high-voltage battery 92
4 24 High-voltage battery: charging 92
4 25 Head-up display (HUD): removing protective film 93
4 26 Hybrid components: inspect for damage to high-voltage components and wires 93
4 27 Interior and exterior body: inspecting for corrosion with doors and flaps open 93
4 28 Poly V-belt: renew 94
4 29 Poly V-belt: checking condition 94
4 30 Cooling system: checking anti-freeze protection and coolant level 96
4 30 1 Anti-freeze protection: checking, replenishing coolant additive if necessary 97
4 30 2 Coolant level: checking, replenishing coolant if necessary 98
4 30 3 Mixing ratio 99
4 31 Cooling system for high-voltage system: checking coolant additive and coolant level 100
4 31 1 Coolant level: checking, replenishing coolant if necessary 101
4 31 2 Anti-freeze protection: checking, replenishing coolant additive if necessary 102
4 31 3 Mixing ratio 103
4 32 Diesel fuel filter: renewing 103
4 33 Air filter: clean housing and renew filter element 105
4 33 1 Air filter element: removing and installing, 1 4 l TSI engines 106
4 33 2 Removing and installing air filter element, 1 5 l TSI engines 108
4 33 3 Removing and installing air filter element, 1 8 l TSI engines and 2 0 l TSI engines 109
4 33 4 Removing and installing air filter element, common rail engines, version 1 109
4 33 5 Removing and installing air filter element, common rail engines, version 2 112
4 33 6 Air filter element, common rail engine, engine code CUAA: removing and installing 113
4 33 7 Fuel filter housing: cleaning 114
4 34 Multi-purpose additive for diesel fuel: adding 114
4 34 1 Specification for using multi-purpose additive for diesel fuel 114
4 34 2 Recommendation for using multi-purpose additive for diesel fuel 115
4 35 Multi-purpose additive for petrol fuel: add 116
4 35 1 Specification for using multi-purpose additive for petrol fuel 116
4 35 2 Recommendation for using multi-purpose additive for petrol fuel 117
4 36 Motor and components in motor compartment: inspecting for leaks and damage (from above and below) 118
4 37 Engine cover panel “top”: removing and installing 119
4 37 1 Engine cover panel: removing and installing, 1 5 l TSI engines 119
4 37 2 Engine cover panel, 1 8 l TSI engines and 2 0 l TSI engines: removing and installing 120
4 37 3 Engine cover panel, common rail diesel engines: removing and installing 121
4 38 Motor compartment cover (noise insulation) “bottom”: removing and installing 122
4 39 Engine oil level: checking 122
4 40 Engine oil: draining, renewing oil filter and filling engine oil 123
4 40 1 Engine oil: draining and renewing oil filter, 1 4 l TSI and 1 5 l TSI engines 123
4 40 2 Draining engine oil and renewing oil filter, 1 8 l TSI and 2 0 l TSI engines 126
4 40 3 Draining engine oil and renewing oil filter, common rail diesel engines, version 1 129
4 40 4 Draining engine oil and renewing oil filter, common rail diesel engines, version 2 131
4 40 5 Engine oil: replenishing 133
4 41 Engine oil: capacities and specifications up to model year ►2020 134
4 42 Engine oil: capacities and specifications as of model year 2021► 136
4 43 Panoramic sliding sunroof 138
4 43 1 Noise and function: checking 139
4 43 2 Guide rails: cleaning and lubricating 139
4 43 3 Guide rail: cleaning and lubricating from inside 140
4 43 4 Glass panel guide: cleaning and lubricating from inside 141
4 43 5 Guide rail: cleaning and lubricating from outside 141
4 43 6 Glass panel mechanism: cleaning and lubricating 142
4 43 7 Glass panel guide: cleaning and lubricating from outside 143
4 43 8 Wind deflector: cleaning 144
4 43 9 Seals: checking for damage and cleaning 144
4 43 10 Guide plate: locking 145
4 44 Panorama sliding roof with rear panorama roof 145
4 44 1 Noise and function: checking 146
4 44 2 Cleaning and greasing guide rails and mechanism support 146
4 44 3 Wind deflector: cleaning 147
4 44 4 Seals: checking for damage and cleaning 148
4 45 Road test: performing (driving behaviour, noises, air conditioner etc ) 149
4 46 Wheel securing bolts: tighten to specified torque 149
4 47 Reducing agent (AdBlue®/DEF): replenishing 150
4 47 1 General information 151
4 47 2 Health risk and cleaning 152
4 47 3 Disposal instructions 153
4 47 4 Reducing agent tank: filling 153
4 48 Reducing agent (AdBlue®/DEF): changing 154
4 49 Tyre pressure indicator: calibrating 154
4 50 Tyre repair set: checking 155
4 51 Window wash/wipe system and headlight washer system: checking function 156
4 51 1 Anti-freeze: checking protection of fluid, topping up fluid if necessary 156
4 51 2 Window wash/wipe system: checking spray jet settings and adjusting if necessary 157
4 51 3 Headlight washer system: checking spray jet settings 158
4 51 4 Wiper blades: checking park position 159
4 51 5 Rear window wiper blade: checking park position 159
4 52 Headlight adjustment: checking halogen headlights 160
4 52 1 Test and adjustment conditions 160
4 52 2 Headlight adjustment (ECE): adjusting 160
4 52 3 Headlight adjustment (SAE): checking 161
4 52 4 Halogen headlights: adjusting 163
4 53 Headlight adjustment: checking LED headlights with cornering light 163
4 53 1 Test and adjustment conditions 163
4 53 2 Headlight adjustment (ECE): adjusting 165
4 53 3 Headlight adjustment (SAE): checking 166
4 53 4 LED headlights with cornering light: adjusting 168
4 54 Headlight adjustment: checking LED headlights 170
4 54 1 Test and adjustment conditions 170
4 54 2 Headlight adjustment (ECE): adjusting 170
4 54 3 Headlight adjustment (SAE): checking 171
4 54 4 LED headlights: adjusting, version 1 (Passat) 173
4 54 5 LED headlights: adjusting, version 2 (Passat PA) 174
4 55 Headlight adjustment: checking matrix LED headlights 174
4 55 1 Test and adjustment conditions 174
4 55 2 Check headlight adjustment using headlight adjusting unit -VAS 621 001- 175
4 55 3 Check headlight adjustment using headlight adjusting unit -VAS 621 005- 177
4 55 4 Matrix LED headlights: adjusting 178
4 56 Headlight adjustment: checking fog lights 180
4 56 1 Test and adjustment conditions 180
4 56 2 Headlight adjustment: checking 181
4 56 3 Fog lights and other auxiliary lights: adjusting 181
4 57 Sliding sunroof drains at rear (Passat saloon): check for blockage, clean if necessary 182
4 58 Sliding sunroof drains at front (Passat estate): check for blockage, clean if necessary 183
4 59 Service interval display: Reset 184
4 59 1 Service interval display: resetting using vehicle diagnostic tester 184
4 59 2 Service interval display: resetting without vehicle diagnostic tester 184
4 60 Service interval display: recoding 185
4 61 Track rods: checking clearance, attachment and boots 186
4 62 Interior filter: cleaning housing and renewing filter element 187
4 63 Transport mode: switching off 187
4 64 Transportation devices: removing blocking pieces 187
4 65 Clock and date: set 189
4 66 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs 189
4 67 Warning stickers, Passat GTE: checking 189
4 68 Water drain valves at rear (Passat estate): check for blockages, clean if necessary 190
4 69 Toothed belt (petrol engines): renewing 190
4 70 Camshaft drive toothed belt (diesel engines): renewing 190
4 71 Spark plugs: renew 191
4 71 1 Spark plugs: renewing, 1 4 l TSI engines 191
4 71 2 Spark plugs: renewing, 1 4 l TSI engine (engine code CZEA) 194
4 71 3 Renewing spark plugs, 1 5 l TSI engines 198
4 71 4 Spark plugs: renewing, 1 8 l TSI engines and 2 0 l TSI engines 201
4 71 5 Renewing spark plugs, 2 0 l TSI engines (engine code DNFA) 203
5 Exhaust emissions test 207
5 1 Exhaust emissions test for petrol engines 207
5 2 Exhaust emissions test for diesel engines 209
6 00 Periodic Technical Inspection (PTI) 213
7 Glossary 217
8 —Change history— 220

S.V 29/01/2025